Wet type cylinder sleeve rapid drawing universal device

By designing a general device for rapid pulling of wet cylinder liners including cross plates, adjustment plates, sleeves, pull rods, sleeves, limit blocks and telescopic devices, the problems of complex structure, narrow application scope and inconvenient operation when disassembling wet cylinder liners in the prior art are solved, and the cylinder liners are quickly removed, time-saving and labor-saving, and a wide range of application.

CN222589630UActive Publication Date: 2025-03-11GUANGXI YUCHAI MASCH CO LTD
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Patent Information

Application Number
CN202420705973.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-11
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The prior art has complex structure, narrow application scope and inconvenient operation when disassembling the wet cylinder liner, making it difficult to quickly and effectively remove the cylinder liner from the cylinder frame.

Method used

A general device for rapid pulling of wet cylinder liner including transverse plate, adjustment plate, sleeve, pull rod, sleeve, sleeve, limit block and telescopic device is designed. The rapid pulling of the cylinder liner is achieved by setting the telescopic device, the top plate, the cylinder liner and limit block.

Benefits of technology

It realizes the rapid, time-saving and labor-saving removal of cylinder liners. The device structure is simple, convenient to operate, and has a wide range of applications. It is suitable for cylinder liners of different widths, inner diameters and heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a general device for quickly drawing a wet cylinder sleeve, which relates to the technical field of cylinder sleeve withdrawing devices and comprises a transverse plate, an adjusting plate fixed on the front end surface of the transverse plate and a sleeve penetrating through and fixed at the bottom of the transverse plate, a vertically arranged pull rod is fixed in the sleeve, and a shaft sleeve is fixed at the bottom of the pull rod. Limiting blocks are installed on the side walls of the shaft sleeves. Telescopic frames slidably connected with the transverse plate are embedded into the two ends of the bottom of the transverse plate, the distance between the two telescopic frames is adjusted through an adjusting plate, and the inner side walls of the bottoms of the telescopic frames are slidably connected with horizontally-arranged first clamping plates; a top plate is fixed to the top of the pull rod, and an obliquely-arranged telescopic device is installed between the top plate and the transverse plate. The device solves the problem that the cylinder sleeve is inconvenient to take out from the rack, and is simple in structure, convenient to operate, applicable to cylinder sleeves with different diameters and engine racks with different shapes, convenient to disassemble and pull out the cylinder sleeve and high in universality.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cylinder liner taking-out devices, and in particular relates to a universal device for quickly pulling out a wet cylinder liner. Background Art

[0002] Cylinder liners are divided into dry cylinder liners and wet cylinder liners. Compared with dry cylinder liners, wet cylinder liners have slightly thicker cylinder liners, but have stronger heat dissipation capabilities. After a certain period of use, the cylinder liners of the engine will be damaged due to wear and tear, and the cylinder liners need to be replaced during maintenance. The original method of removing the cylinder liners was to use a hammer and a steel rod to knock the cylinder liners out of the cylinder body, which easily damaged the cylinder body.

[0003] A Chinese patent application with application number CN201820328852.7 discloses a pneumatic hydraulic internal combustion engine cylinder liner puller, in which an air pump air pipe joint is connected to an air pump through an air pipe. The cylinder liner puller is taken out with an elastic claw of a retractable arm and a center connecting rod, and then the hydraulic cylinder, cross arm, adjusting lock nut and regulating nut are locked and fixed. The air pump is started to supply air, and the elastic claw of the retractable arm is extended to the bottom of the cylinder sleeve body, the adjusting nut is locked, and the elastic claw of the retractable arm grabs the sleeve body, thereby achieving the beneficial effect of pulling out the cylinder liner.

[0004] However, it has a complex structure, a narrow scope of application and is inconvenient to operate.

[0005] In view of this, this application is hereby filed. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a universal device for quickly pulling out a wet cylinder liner, so as to achieve the purpose of quickly taking out the cylinder liner from a cylinder frame.

[0007] In order to solve the above technical problems, the utility model provides a general device for quick pulling of wet cylinder sleeves, comprising: a horizontal plate, an adjusting plate fixed to the front end surface of the horizontal plate, and a sleeve passing through and fixed to the bottom of the horizontal plate, a vertically arranged pull rod is fixed in the sleeve, a shaft sleeve is fixed to the bottom of the pull rod, and a limit block is installed on the side wall of the shaft sleeve; it is used to remove the cylinder sleeve from the frame; both ends of the bottom of the horizontal plate are embedded with telescopic frames slidably connected thereto, the adjusting plate adjusts the distance between the two telescopic frames, and a horizontally arranged clamping plate is slidably connected to the bottom inner wall of the telescopic frame; a top plate is fixed to the top of the pull rod, and an inclined telescopic device is installed between the top plate and the horizontal plate.

[0008] Furthermore, the side wall of the shaft sleeve is provided with a horizontally arranged storage groove, in which a horizontally arranged spring is fixed, one end of the limit block is fixed to the spring, and the end is slidably connected to the storage groove, and an arc-shaped notch is provided on the top of the other end of the limit block, and the notch abuts against the bottom of the cylinder sleeve.

[0009] Furthermore, a bolt 1 is provided on the top of the shaft sleeve, a storage groove 2 is provided on the top of the limit block, the bottom of the bolt 1 extends into the storage groove 2, and the bolt 1 is a hexagon socket bolt.

[0010] Furthermore, the telescopic frame includes a vertical plate 1 slidably connected to the top of the horizontal plate and a vertical plate 2 plugged into the bottom of the vertical plate 1, and the top of the vertical plate 2 is embedded with an electric telescopic rod whose output end is fixed to the vertical plate 1.

[0011] Furthermore, a second clamping plate is fixed at the bottom of the second vertical plate, and a vertically arranged installation channel is provided on the inner side wall of the bottom of the second vertical plate. A vertically arranged guide rod is fixed in the installation channel, and the guide rod passes through the first clamping plate and is slidably connected thereto. A second bolt passes through and is rotatably connected to the top of the first clamping plate, and the second bolt passes through the second clamping plate and is threadedly connected thereto.

[0012] Furthermore, storage channels are provided at both ends of the bottom of the horizontal plate, and two horizontally arranged guide rods are fixed in the storage channels. The guide rods pass through the telescopic frame and are slidably connected thereto. The interior of the adjustment plate is rotatably connected to two meshing gears, and the outer wall of the adjustment plate is rotatably connected to an adjustment rod fixed to the gears. Racks are meshed at the bottom of the two gears, and the two racks are located in two parallel vertical planes. The rear end face of the rack is fixed to the top of the front end face of the telescopic frame through a connecting rod.

[0013] Furthermore, a mounting frame 1 is fixed at the top edge of the horizontal plate, a mounting frame 2 is fixed at the bottom edge of the top plate, and both ends of the telescopic device are rotatably connected to the mounting frame 1 and the mounting frame 2 respectively. The telescopic device is one of a hydraulic cylinder, an air cylinder, an electric push rod, and a telescopic rod.

[0014] Furthermore, a quick-release block is fixed to the upper middle portion of the outer wall of the sleeve, a fixing ring is provided on the top of the transverse plate, and the fixing ring, the transverse plate and the quick-release block are fixed by fasteners.

[0015] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art.

[0016] 1. In the utility model, by arranging the telescopic device, the top plate, the cylinder sleeve and the limit block, the cylinder sleeve can be quickly taken out from the frame, which saves time and effort, has a simple device structure and is easy to operate.

[0017] 2. In the utility model, by arranging the adjusting plate, the gear, the rack, the telescopic frame and the clamping plate, the utility model is applicable to racks of different widths and has a wide application range.

[0018] 3. In the utility model, the sleeve and the cross plate can be quickly separated by arranging the quick-release block and the top plate, and the shaft sleeve with different stroke limit blocks can be replaced. It is suitable for cylinder sleeves with different inner diameters and has a wide range of applications.

[0019] 4. In the utility model, by setting a telescopic frame, the distance between the cross plate and the top of the frame can be adjusted, which is suitable for cylinder sleeves of different heights and is convenient for taking out the cylinder sleeves. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work. In the accompanying drawings:

[0021] Figure 1 A three-dimensional diagram of a universal device for quickly pulling a wet cylinder liner;

[0022] Figure 2 It is a structural schematic diagram of a universal device for quick drawing of a wet cylinder liner when in use;

[0023] Figure 3 It is a structural schematic diagram of the connection between the limit block and the cylinder liner in a universal device for rapid pulling of a wet cylinder liner;

[0024] Figure 4 It is a structural schematic diagram of a telescopic frame in a universal device for rapid pulling of a wet cylinder liner;

[0025] Figure 5 The present invention is a top view of the connection between the cross plate and the telescopic frame in a universal device for rapid pulling of a wet cylinder liner.

[0026] Numbers in the figure:

[0027] 10. Horizontal plate; 11. Storage channel; 12. Second guide rod;

[0028] 20. Adjustment plate; 21. Gear; 22. Rack; 23. Adjustment rod;

[0029] 30. Sleeve; 31. Pull rod; 32. Bushing; 33. Stop block; 34. Spring; 35. Bolt 1; 36. Quick release block;

[0030] 40. Telescopic frame; 41. Vertical plate 2; 42. Electric telescopic rod; 43. Guide rod 1;

[0031] 50. Clamp 1; 51. Clamp 2; 52. Bolt 2;

[0032] 60. Top plate; 61. Telescopic device.

[0033] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0035] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The utility model arranges the telescopic device 61 to move the pull rod 31 upward, and the shaft sleeve 32 and the limit block 33 take the cylinder sleeve out of the frame, thereby achieving the purpose of quickly taking out the cylinder sleeve. The device has a simple structure, is easy to operate, and has a wide range of uses.

[0038] like Figures 1 to 5 As shown, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0039] Specifically, by Figure 1-Figure 5Provided are a transverse plate 10, an adjusting plate 20 fixed to the front end surface of the transverse plate 10, and a sleeve 30 passing through and fixed to the bottom of the transverse plate 10, a vertically arranged pull rod 31 fixed in the sleeve 30, a shaft sleeve 32 fixed to the bottom of the pull rod 31, and a limit block 33 installed on the side wall of the shaft sleeve 32; used to remove the cylinder sleeve from the frame; telescopic frames 40 slidably connected to the two ends of the bottom of the transverse plate 10 are embedded, the adjusting plate 20 adjusts the distance between the two telescopic frames 40, and a horizontally arranged clamping plate 50 is slidably connected to the inner side wall of the bottom of the telescopic frame 40; a top plate 60 is fixed to the top of the pull rod 31, and an inclined telescopic device 61 is installed between the top plate 60 and the transverse plate 10.

[0040] In the utility model, the shaft sleeve 32 moves into the cylinder sleeve, the top notch of the limit block 33 abuts against the bottom of the cylinder sleeve, the clamping plate 50 clamps the frame, and the output end of the telescopic device 61 extends to make the top plate 60 drive the pull rod 31 to move upward, and the cylinder sleeve is taken out from the frame.

[0041] Furthermore, as a specific implementation of the utility model, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0042] Specifically, Figure 1-Figure 5 As shown, the side wall of the sleeve 32 is provided with a horizontally arranged storage groove 1, and a horizontally arranged spring 34 is fixed in the storage groove 1. One end of the limit block 33 is fixed to the spring 34, and the end is slidably connected in the storage groove 1. The top of the other end of the limit block 33 is provided with an arc-shaped notch, and the notch abuts against the bottom of the cylinder sleeve. The top of the sleeve 32 is provided with a bolt 1 35, and the top of the limit block 33 is provided with a storage groove 2. The bottom of the bolt 1 35 extends into the storage groove 2, and the bolt 1 35 is a hexagon socket bolt.

[0043] In the utility model, bolt 35 fixes the limit block 33 during the downward movement of the pull rod 31 and the sleeve 32, and on the other hand, after the sleeve 32 moves to the bottom of the cylinder sleeve, the end of the limit block 33 with the notch moves to the bottom of the cylinder sleeve under the action of the spring 34.

[0044] Furthermore, as another specific implementation of the utility model, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0045] Specifically, Figure 1-Figure 5As shown, the telescopic frame 40 includes a vertical plate 1 that is slidably connected to the top of the horizontal plate 10 and a vertical plate 2 41 that is plugged into the bottom of the vertical plate 1. The top of the vertical plate 2 41 is embedded with an electric telescopic rod 42 whose output end is fixed to the vertical plate 1. A clamping plate 2 51 is fixed to the bottom of the vertical plate 2 41. A vertically arranged installation channel is provided on the inner side wall of the bottom of the vertical plate 2 41. A vertically arranged guide rod 1 43 is fixed in the installation channel. The guide rod 1 43 passes through the clamping plate 1 50 and is slidably connected thereto. A bolt 2 52 passes through the top of the clamping plate 1 50 and is rotatably connected thereto. The bolt 2 52 passes through the clamping plate 2 51 and is threadedly connected thereto.

[0046] In the utility model, the electric telescopic rod 42 adjusts the telescopic length of the telescopic frame 40 to avoid the situation where the cylinder sleeve moves up and contacts the cross plate 10 and cannot be removed. The clamping plate 1 50 and the clamping plate 2 51 clamp the top edge of the frame to fix the device.

[0047] Furthermore, as another specific implementation of the utility model, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0048] Specifically, Figure 1-5 As shown, storage channels 11 are provided at both ends of the bottom of the horizontal plate 10, and a horizontally arranged guide rod 2 12 is fixed in the storage channel 11. The guide rod 2 12 passes through the telescopic frame 40 and is slidably connected thereto. The interior of the adjustment plate 20 is rotatably connected to two meshing gears 21, and the outer wall of the adjustment plate 20 is rotatably connected to an adjustment rod 23 fixed to the gear 21. Racks 22 are meshed at the bottom of the two gears 21. The two racks 22 are located in two parallel vertical planes, and the rear end face of the rack 22 is fixed to the top of the front end face of the telescopic frame 40 through a connecting rod.

[0049] In the utility model, the adjusting rod 23 on the adjusting plate 20 is rotated, and the two meshing gears 21 rotate synchronously, and the two racks 22 drive the two telescopic frames 40 to move closer to or away from each other through the connecting rod, which is suitable for use with racks of different models.

[0050] Furthermore, as another specific implementation of the utility model, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0051] Specifically, Figure 1-Figure 5 As shown, a mounting frame 1 is fixed at the top edge of the horizontal plate 10, a mounting frame 2 is fixed at the bottom edge of the top plate 60, and both ends of the telescopic device 61 are rotatably connected to the mounting frame 1 and the mounting frame 2 respectively. The telescopic device 61 is one of a hydraulic cylinder, a pneumatic cylinder, an electric push rod, and a telescopic rod.

[0052] In the utility model, the telescopic device 61 increases or decreases the distance between the top plate 60 and the horizontal plate 10, which is suitable for the formation of the up and down movement of the pull rod 31. The inclined telescopic device 61 can be adjusted to form a larger and more stable operation.

[0053] Furthermore, as another specific implementation of the utility model, the utility model provides a universal device for quickly pulling out a wet cylinder liner.

[0054] Specifically, Figure 1-Figure 5 As shown, a quick release block 36 is fixed to the middle and upper part of the outer wall of the sleeve 30, and a fixing ring is provided on the top of the cross plate 10. The fixing ring, the cross plate 10 and the quick release block 36 are fixed by fasteners.

[0055] In the utility model, the sleeve 30 and the cross plate 10 can be quickly installed and separated through the quick-release block 36, and the pull rod 31 and the top plate 60 can be quickly installed and separated. It is suitable for cylinder sleeves with different inner diameters and has a wide range of applications.

[0056] Working principle: after the pull rod 31 moves down to the shaft sleeve 32 and moves to the bottom of the cylinder sleeve, rotate the bolt 1 35. Under the action of the spring 34, the end of the limit block 33 with the notch moves to the bottom of the cylinder sleeve. Turn the adjusting rod 23 on the adjusting plate 20, and the two meshing gears 21 rotate synchronously. The two racks 22 drive the two telescopic frames 40 to approach each other through the connecting rod. Turn the bolt 2 52, and the clamping plate 1 50 and the clamping plate 2 51 clamp the top edge of the frame for fixing the device. The electric telescopic rod 42 adjusts the telescopic length of the telescopic frame 40. The output end of the telescopic device 61 extends to make the top plate 60 drive the pull rod 31 to move up, and the cylinder sleeve is taken out of the frame. When the cylinder sleeve is pulled up to the bottom and exceeds the upper water sealing ring a, the cylinder sleeve can be taken out of the frame by hand.

[0057] The above is only a preferred embodiment of the present invention, and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the present invention.

Claims

1. A general device for rapid pulling of wet cylinder liners, characterized in that: include: A transverse plate (10), an adjustment plate (20) fixed to the front end surface of the transverse plate (10), and a sleeve (30) penetrating and fixed to the bottom of the transverse plate (10), a vertically arranged pull rod (31) being fixed in the sleeve (30), a shaft sleeve (32) being fixed to the bottom of the pull rod (31), and a limit block (33) being installed on the side wall of the shaft sleeve (32); Used to remove the cylinder liner from the frame; Both ends of the bottom of the horizontal plate (10) are embedded with telescopic frames (40) slidably connected thereto, and the adjustment plate (20) adjusts the distance between the two telescopic frames (40). The inner wall of the bottom of the telescopic frame (40) is slidably connected to a horizontally arranged clamping plate (50); a top plate (60) is fixed to the top of the pull rod (31), and an inclined telescopic device (61) is installed between the top plate (60) and the horizontal plate (10).

2. A universal device for rapid pulling of wet cylinder liners according to claim 1, characterized in that: The side wall of the shaft sleeve (32) is provided with a horizontally arranged storage groove, a horizontally arranged spring (34) is fixed in the storage groove, one end of the limit block (33) is fixed to the spring (34), and the end is slidably connected to the storage groove, and the top of the other end of the limit block (33) is provided with an arc-shaped notch, and the notch abuts against the bottom of the cylinder sleeve.

3. A universal device for rapid pulling of wet cylinder liners according to claim 2, characterized in that: The top of the shaft sleeve (32) is provided with a bolt 1 (35), the top of the limiting block (33) is provided with a storage groove 2, the bottom of the bolt 1 (35) extends into the storage groove 2, and the bolt 1 (35) is a hexagon socket bolt.

4. A universal device for rapid pulling of wet cylinder liners according to claim 1, characterized in that: The telescopic frame (40) comprises a vertical plate 1 slidably connected to the top of the horizontal plate (10) and a vertical plate 2 (41) plugged into the bottom of the vertical plate 1. The top of the vertical plate 2 (41) is embedded with an electric telescopic rod (42) whose output end is fixed to the vertical plate 1.

5. A universal device for rapid pulling of wet cylinder liners according to claim 4, characterized in that: A second clamping plate (51) is fixed at the bottom of the second vertical plate (41), and a vertically arranged installation channel is provided on the inner side wall of the bottom of the second vertical plate (41), and a vertically arranged guide rod (43) is fixed in the installation channel, and the guide rod (43) passes through the first clamping plate (50) and is slidably connected thereto, and a second bolt (52) passes through the top of the first clamping plate (50) and is rotatably connected thereto, and the second bolt (52) passes through the second clamping plate (51) and is threadedly connected thereto.

6. A universal device for rapid pulling of wet cylinder liners according to claim 1, characterized in that: Both ends of the bottom of the horizontal plate (10) are provided with storage channels (11), and two horizontally arranged guide rods (12) are fixed in the storage channels (11), and the two guide rods (12) penetrate the telescopic frame (40) and are slidably connected thereto. The inside of the adjustment plate (20) is rotatably connected to two meshing gears (21), and the outer wall of the adjustment plate (20) is rotatably connected to an adjustment rod (23) fixed to the gears (21), and the bottoms of the two gears (21) are meshed with racks (22), and the two racks (22) are located in two parallel vertical planes, and the rear end surface of the rack (22) is fixed to the top of the front end surface of the telescopic frame (40) through a connecting rod.

7. A universal device for rapid pulling of wet cylinder liners according to claim 1, characterized in that: A mounting frame 1 is fixed at the top edge of the transverse plate (10), a mounting frame 2 is fixed at the bottom edge of the top plate (60), and two ends of the telescopic device (61) are rotatably connected to the mounting frame 1 and the mounting frame 2 respectively. The telescopic device (61) is one of a hydraulic cylinder, an air cylinder, an electric push rod, and a telescopic rod.

8. A universal device for rapid pulling of wet cylinder liners according to claim 1, characterized in that: A quick-release block (36) is fixed to the upper middle portion of the outer wall of the sleeve (30), a fixing ring is provided on the top of the transverse plate (10), and the fixing ring, the transverse plate (10) and the quick-release block (36) are fixed by fasteners.

Citation Information

Patent Citations

  • Pneumatic hydraulic type internal -combustion engine gas liner puller

    CN208005582U