Adjustable cutting device for inorganic composite insulation board

By designing an adjustable cutting device for inorganic composite insulation boards, the conveyor belt mechanism, guide parts, translation parts and lifting parts are used to solve the efficiency and quality problems when cutting insulation boards of different thicknesses, and an efficient and accurate cutting process is achieved.

CN222589940UActive Publication Date: 2025-03-11HUBEI CHENYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420711495.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-11
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The prior art requires shutdown and adjustment of the cutting device when cutting inorganic composite insulation boards of different thicknesses, which reduces production efficiency, and the insulation board is prone to shift during cutting, affecting the cutting quality.

Method used

An inorganic composite insulation board adjustable cutting device is designed, using a conveyor belt mechanism and guide parts to guide and limit the insulation board, and combining the translational parts and lifting parts to realize real-time adjustment of the cutting thickness, ensuring cutting accuracy and efficiency.

Benefits of technology

It realizes cutting insulation boards of different thicknesses without shutting down, improves cutting efficiency and quality, prevents the insulation board from being offset, and ensures the smooth progress of subsequent construction.

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Abstract

The utility model relates to an inorganic composite insulation board adjustable cutting device which comprises a conveying belt mechanism located on the upper portion of a machine frame, a guide component and a cutting support are oppositely arranged on the two sides of the upper portion of the machine frame, and a first supporting leg, close to one side of the guide component, of the cutting support is fixedly connected with two oppositely-arranged clamping components. A translation part and a lifting part connected with the translation part are arranged on the upper portion of the side, away from the clamping part, of the cutting support, the lifting part comprises a lifting air cylinder fixedly connected with the translation part and a guide rod slidably connected with the translation part, and the output end of the lifting air cylinder is fixedly connected with an L-shaped support; the L-shaped support is fixedly connected with a cutting component provided with a cutting motor, the output end of the cutting motor is connected with a cutter rotationally connected with the L-shaped support, and the lifting component ascends and descends to adjust the cutting thickness of the heat preservation plate. The thermal insulation board cutting device can prevent thermal insulation boards from deviating during cutting, improves the cutting quality of the thermal insulation boards, can adjust the cutting thickness of the thermal insulation boards in real time, and improves the cutting efficiency of the thermal insulation boards.
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Description

Technical Field

[0001] The utility model relates to the technical field of inorganic composite thermal insulation boards, in particular to an adjustable cutting device for inorganic composite thermal insulation boards. Background Art

[0002] With the energy conservation of buildings and higher requirements for flame retardant properties, various types of insulation boards and thermal insulation materials have also developed rapidly. Among them, inorganic composite insulation boards have become the best materials for external wall insulation of civil buildings due to their higher environmental protection, low thermal conductivity, compressive strength, high anti-aging and good flame retardancy. They are widely used in the external walls and building surfaces of civil buildings. Inorganic composite insulation boards need to be cut according to actual production requirements before use to meet the design and construction requirements of the external wall insulation system of civil buildings.

[0003] Most of the current insulation board cutting methods are manual cutting of insulation boards and cutting of insulation boards using cutting devices. However, manual cutting of insulation boards will make the surface after cutting very rough, far from meeting the construction quality requirements, and the work efficiency is low. However, there are some problems with traditional cutting devices: on the one hand, it can only cut insulation boards of the same thickness. When it is necessary to cut insulation boards of other thicknesses, the cutting device needs to be stopped and manually adjusted before cutting insulation boards of other thicknesses, which reduces production efficiency; on the other hand, when the cutting knife rotates at high speed to cut the insulation board, the insulation board is prone to offset, resulting in poor cutting quality of the insulation board, affecting subsequent construction. Utility Model Content

[0004] In order to solve the technical problems in the prior art that when cutting insulation boards of other thicknesses, the cutting device needs to be stopped and the cutting device needs to be manually adjusted before cutting insulation boards of other thicknesses, which reduces production efficiency and the insulation boards are prone to offset during cutting, resulting in poor cutting quality of the insulation boards and affecting subsequent construction, the utility model provides the following technical solutions.

[0005] The utility model discloses an adjustable cutting device for an inorganic composite thermal insulation board, comprising a conveyor belt mechanism for conveying the thermal insulation board located on the upper part of a frame, guide components for guiding the direction of the thermal insulation board and cutting brackets for cutting the thermal insulation board are relatively arranged on two sides of the upper part of the frame, a first leg of the cutting bracket close to the guide component is fixedly connected with two clamping components arranged relatively, a translation component and a lifting component connected with the translation component are arranged on the upper part of the side of the cutting bracket away from the clamping component, the lifting component comprises a lifting cylinder fixedly connected with the translation component and a guide rod slidably connected with the translation component, an output end of the lifting cylinder is fixedly connected with an L-shaped bracket, the L-shaped bracket is fixedly connected with a cutting component provided with a cutting motor, an output end of the cutting motor is connected with a cutter rotatably connected with the L-shaped bracket, and the lifting component is raised and lowered to adjust the cutting thickness of the thermal insulation board.

[0006] As a further technical solution, a cutting frame parallel to the conveyor belt mechanism is provided below the cutter, and the cutting frame is provided with a cutting groove for the cutter to pass through.

[0007] As a further technical solution, the guide component includes a fixed column with a screw fixedly connected to the frame and a sleeve sleeved on the outer periphery of the screw and connected to a support frame. The support frame is rotatably connected to a guide roller via a rotating shaft. The upper end of the screw is provided with a threaded end and a fastening bolt matching the threaded end.

[0008] As a further technical solution, a lower ratchet surrounding the lower end of the screw rod is provided on the upper portion of the fixing column, and an upper ratchet matching the lower ratchet is provided on the lower end of the sleeve.

[0009] As a further technical solution, the clamping component includes a clamping cylinder fixed on one side of the first leg and a clamping block fixedly connected to the output end of the clamping cylinder.

[0010] As a further technical solution, a stepped clamping surface is provided on the side of the clamping block facing the conveyor belt mechanism.

[0011] The beneficial effect of the utility model is that the inorganic composite insulation board of the utility model is guided and limited by the guide component when being conveyed by the conveyor belt mechanism, so that the insulation board moves forward in the correct direction and angle to the direction of the cutting bracket, and then is clamped by the clamping component on one side of the cutting bracket, and then the insulation board is cut by the cutting component, which can prevent the insulation board from being offset during cutting and improve the cutting quality of the insulation board. The cutting bracket is provided with a translation component and a lifting component, and the lifting component is connected to the cutting component. A cutting frame is provided under the cutting knife of the cutting component. When cutting insulation boards of other thicknesses, the cutting thickness of the insulation board can be adjusted in real time without stopping the machine, thereby improving the cutting efficiency of the insulation board. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1It is a structural schematic diagram of the adjustable cutting device of the inorganic composite thermal insulation board of the utility model;

[0013] Figure 2 This is a schematic diagram of another viewing angle of the adjustable cutting device of the inorganic composite thermal insulation board of the utility model;

[0014] Figure 3 It is a schematic cross-sectional view of a partial structure of an adjustable cutting device for an inorganic composite thermal insulation board of the utility model;

[0015] Figure 4 This is a schematic diagram of the guide component of the adjustable cutting device of the inorganic composite thermal insulation board of the utility model;

[0016] Figure 5 It is a schematic diagram of the clamping components of the adjustable cutting device of the inorganic composite thermal insulation board of the utility model;

[0017] In the figure: 1-frame; 2-conveyor mechanism; 3-guide component; 301-fixed column; 302-screw; 303-threaded end; 304-sleeve; 305-fastening bolt; 306-support frame; 307-rotating shaft; 308-guide roller; 309-lower ratchet; 310-upper ratchet; 4-clamping component; 401-clamping cylinder; 402-output end; 403-clamping block; 404-step clamping surface; 5-cutting bracket; 501-first leg; 6-translational component; 601-screw motor; 602-screw; 603-slide rod; 604-screw slider; 7-lifting component; 701-lifting cylinder; 702-guide rod; 703-L-shaped bracket; 8-cutting component; 801-cutting motor; 802-cutter; 9-cutting plate; 901-cutting groove. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.

[0019] In the description of the present invention, it should be understood that the terms "upper", "lower" and "both sides" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0020] like Figure 1 and Figure 2 As shown, the utility model is an adjustable cutting device for an inorganic composite thermal insulation board, comprising a conveyor belt mechanism 2 located on the upper part of a frame 1, the conveyor belt mechanism 2 is used to convey the thermal insulation board, and it adopts the existing technology, which will not be described in detail. The upper two sides of the frame 1 are relatively provided with guide components 3 for guiding the forward direction of the thermal insulation board, and the guide components 3 can make the inorganic composite thermal insulation board move forward in the correct direction and angle along with the conveyor belt mechanism 2. The upper part of the frame 1 is also provided with a cutting bracket 5 located on one side of the guide component 3, and the cutting bracket 5 is provided with a plurality of first legs 501, and the two first legs 501 of the cutting bracket 5 that are relatively arranged on one side of the guide component 3 are fixedly connected with two clamping components 4 that are relatively arranged, and the clamping components 4 are used to clamp and fix the thermal insulation board when the thermal insulation board is cut, and then the cutting component 8 cuts the thermal insulation board.

[0021] like Figure 2 and Figure 3 As shown, in a preferred embodiment, a translation component 6 and a lifting component 7 connected to the translation component 6 are provided on the upper part of the cutting bracket 5 away from the clamping component 4, and a cutting component 8 is connected to the lower part of the lifting component 7, and the cutting component 8 is used to cut the insulation board.

[0022] The translation component 6 is used to drive the cutting component 8 to move horizontally to completely cut the insulation board. The translation component 6 includes a screw motor 601 arranged on one side of the cutting bracket 5 and a screw 602 connected to the output end of the screw motor 601, the other end of the screw 602 is rotatably connected to the cutting bracket 5, the screw 602 is connected to a screw slider 604, the screw slider 604 is slidably connected to a slide bar 603, the slide bar 603 is fixedly connected to the cutting bracket 5, the screw slider 604 is connected to the lifting component 7, and during the horizontal movement of the screw slider 604, the lifting component 7 moves horizontally, thereby driving the cutting component 8 to move horizontally in real time.

[0023] The lifting component 7 includes a lifting cylinder 701 fixedly connected to the screw slider 604 and a guide rod 702 slidably connected to the screw slider 604. The output end of the lifting cylinder 701 is fixedly connected to an L-shaped bracket 703. The L-shaped bracket 703 is fixedly connected to a cutting component 8 provided with a cutting motor 801. The output end of the cutting motor 801 is connected to a cutter 802 rotatably connected to the L-shaped bracket 703. The lifting component 7 is lifted and lowered and drives the cutter 802 to lift and lower, so as to adjust the cutter 802 to adapt to a variety of insulation boards with different thicknesses.

[0024] In a preferred embodiment, a cutting frame 9 parallel to the conveyor belt mechanism 2 is provided below the cutter 802, and the cutting frame 9 is provided with a cutting groove 901 for the cutter 802 to pass through. The cutting frame 9 is fixed at one end of the frame 1 and is parallel to the conveyor belt mechanism 2, which can prevent the cutter 802 from causing accidental damage to the conveyor belt mechanism 2 during the cutting process.

[0025] like Figure 1 and Figure 4 As shown, in a preferred embodiment, the guide component 3 includes a fixed column 301 provided with a screw 302 fixedly connected to the frame 1, and a sleeve 304 connected to a support frame 306 which is sleeved on the outer periphery of the screw 302, and the support frame 306 is rotatably connected to a guide roller 308 through a rotating shaft 307, and a threaded end 303 and a fastening bolt 305 matching the threaded end 303 are provided at the upper end of the screw 302. The distance between the two relative guide rollers 308 can be adjusted according to the different widths of the insulation board, and then the fastening bolt 305 is tightened to fix the sleeve 304 and the guide roller 308, and the two relative guide rollers 308 can guide and limit the insulation board, so that it moves in the correct direction and angle along with the conveyor belt mechanism 2.

[0026] Preferably, the upper portion of the fixing column 301 is provided with a lower ratchet 309 surrounding the lower end of the screw rod 302, and the lower end of the sleeve 304 is provided with an upper ratchet 310 matching the lower ratchet 309. After the lower ratchet 309 is engaged with the upper ratchet 310, tightening the fastening bolt 305 can make the connection between the sleeve 304 and the fixing column 301 more secure.

[0027] like Figure 1 and Figure 5 As shown, in a preferred embodiment, the clamping component 4 includes a clamping cylinder 401 fixed on one side of the first leg 501, and the output end 402 of the clamping cylinder 401 passes through the first leg 501 and is fixedly connected with a clamping block 403. The clamping cylinder 401 is extended and retracted to control the distance between the clamping block 403 and the insulation board. When cutting is required, the two opposite clamping blocks 403 can clamp and fix the insulation board. Preferably, the clamping block 403 is provided with a stepped clamping surface 404 on one side facing the conveyor belt mechanism 2. The stepped clamping surface 404 can prevent the insulation board from tilting when clamping the insulation board, and can adapt to insulation boards of multiple thicknesses.

[0028] When the utility model is in use, firstly, according to the thickness of the insulation board to be cut, the lifting height of the lifting component 7 is preset, and then according to the width of the inorganic composite insulation board, the distance between the two relative guide rollers 308 is adjusted, and then the insulation board moves forward with the conveyor belt mechanism 2, and after being guided and limited by the guide roller 308, it continues to move in the direction of the cutting frame 9. When the cutting length is reached, the conveyor belt mechanism 2 stops, the clamping cylinder 401 is started, and the clamping block 403 is driven to clamp the insulation board. Then the lifting component 7 drives the cutting component 8 to descend to the preset height, and the cutting component 8 is started to start cutting the insulation board. At the same time, the translation component 6 moves horizontally, gradually cutting from one side of the insulation board to the other side of the insulation board, completing the cutting of the insulation board, and the insulation board falls into the collection box or is conveyed away with another transmission belt. Then the lifting component 7 drives the cutting component 8 to rise to the initial position, and the clamping component 4 drives the clamping block 403 to retract and release the insulation board. The conveyor belt mechanism 2 continues to convey the insulation board and continues the cutting process of the insulation board.

[0029] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes or equivalent substitutions can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model. Therefore, the utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.

Claims

1. An adjustable cutting device for an inorganic composite thermal insulation board, comprising a conveyor belt mechanism (2) located on the upper part of a frame (1) for conveying the thermal insulation board, characterized in that: A guide component (3) for guiding the direction of the insulation board and a cutting bracket (5) for cutting the insulation board are arranged oppositely on both sides of the upper part of the frame (1); a first leg (501) of the cutting bracket (5) close to the guide component (3) is fixedly connected to two clamping components (4) arranged oppositely; a translation component (6) and a lifting component (7) connected to the translation component (6) are arranged on the upper part of the side of the cutting bracket (5) away from the clamping component (4); the lifting component (7) includes a first leg (501) connected to the translation component (6) and a second leg (501) connected to the first leg (501) of the cutting bracket (5) ) and a guide rod (702) slidably connected to a translation component (6); an L-shaped bracket (703) is fixedly connected to the output end of the lifting cylinder (701); a cutting component (8) provided with a cutting motor (801) is fixedly connected to the L-shaped bracket (703); a cutting knife (802) rotatably connected to the L-shaped bracket (703) is connected to the output end of the cutting motor (801); the lifting component (7) is raised and lowered to adjust the cutting thickness of the insulation board.

2. The adjustable cutting device for inorganic composite thermal insulation board according to claim 1 is characterized in that: A cutting frame (9) parallel to the conveyor belt mechanism (2) is provided below the cutting knife (802), and the cutting frame (9) is provided with a cutting groove (901) for the cutting knife (802) to pass through.

3. The adjustable cutting device for inorganic composite thermal insulation board according to claim 1 is characterized in that: The guide component (3) comprises a fixed column (301) provided with a screw rod (302) fixedly connected to the frame (1) and a sleeve (304) sleeved on the outer periphery of the screw rod (302) and connected to a support frame (306); the support frame (306) is rotatably connected to a guide roller (308) via a rotating shaft (307); and a threaded end (303) and a fastening bolt (305) matching the threaded end (303) are provided at the upper end of the screw rod (302).

4. The adjustable cutting device for inorganic composite thermal insulation board according to claim 3 is characterized in that: The upper part of the fixing column (301) is provided with a lower ratchet (309) surrounding the lower end of the screw rod (302), and the lower end of the sleeve (304) is provided with an upper ratchet (310) matching the lower ratchet (309).

5. The adjustable cutting device for inorganic composite thermal insulation board according to claim 1 is characterized in that: The clamping component (4) comprises a clamping cylinder (401) fixed to one side of the first leg (501) and a clamping block (403) fixedly connected to the output end (402) of the clamping cylinder (401).

6. The adjustable cutting device for the inorganic composite thermal insulation board according to claim 5 is characterized in that: The clamping block (403) is provided with a stepped clamping surface (404) on one side facing the conveyor belt mechanism (2).

Citation Information

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