Compaction structure for rubber-wood energy-gathering plate production
By designing an automated rubber wood energy-concentrating board compaction structure, the automatic compaction is achieved using hydraulic cylinders and transmission rollers, and the material extraction process is simplified through the feeding mechanism and deduplication assembly, the problems of high labor intensity and inconvenient material extraction in the prior art are solved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420198298.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-01-27
AI Technical Summary
The existing rubber wood energy-concentrating board compaction structure requires manual mould handling, which is very labor-intensive and is inconvenient to collect materials after compaction, which is time-consuming and labor-intensive.
A compaction structure including a compactor body, a support frame, a hydraulic cylinder, a transmission roller, a compaction mold, a feeding mechanism and a discharging assembly is designed. Automatic compaction is achieved through the hydraulic cylinder and a transmission roller, and the feeding mechanism and a discharging assembly simplifies the mold movement and the sheet material collection process.
It realizes automatic compaction and convenient material collection of rubber wood energy-concentrating boards, improves production efficiency and reduces the labor intensity of operators.
Smart Images

Figure CN222590136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy-gathering boards, in particular to a compacting structure for producing rubber wood energy-gathering boards. Background Art
[0002] Energy-gathering board is a new material that restructures wood. It solves the common technical problems of traditional plywood, such as difficulty in direct veneer, low production efficiency, high energy consumption, and low added value, as well as quality defects of plywood products, such as debonding, cracking, warping, and surface carbonization. Rubberwood energy-gathering board is an environmentally friendly building material made of rubberwood and other auxiliary materials. Rubberwood refers to the wood obtained by processing the remaining part after the rubber tree is felled, which can replace traditional log materials.
[0003] The existing rubber wood energy-gathering board compaction structure requires workers to manually carry the mold, which requires a large amount of manpower and has high labor intensity. In addition, it is inconvenient to remove the material after compaction, which is time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to provide a compacting structure for the production of rubber wood energy-gathering boards, so as to solve the problems in the prior art that the compacting structure of rubber wood energy-gathering boards requires workers to manually carry the mold, which requires a large amount of manpower and has high labor intensity, and is inconvenient to remove materials after compaction, which is time-consuming and labor-intensive.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compaction structure for producing rubber wood energy-gathering boards, comprising:
[0006] Compactor body;
[0007] A support frame, fixedly arranged on the inner top end of the compactor body;
[0008] A first hydraulic cylinder, wherein the first hydraulic cylinder is fixedly arranged at both left and right ends of the inner side of the support frame;
[0009] A pressure plate, fixedly arranged at the bottom end of the first hydraulic cylinder;
[0010] A compacting cover, fixedly disposed at the bottom end of the pressing plate;
[0011] Support plates, with support plates fixedly arranged at both left and right ends of the front side of the compactor body;
[0012] Transmission rollers, the inner side of the support plate is provided with transmission rollers which rotate in sequence from front to back;
[0013] A compacting mold is placed on the driving roller;
[0014] A feeding mechanism, arranged at the inner bottom end of the compactor body;
[0015] The stripping assembly is arranged on the inner side of the compacting mold.
[0016] Preferably, the feeding mechanism includes: a strip column, which is fixedly provided on both sides of the left and right sides of the bottom end of the inner cavity of the compactor body along the front-to-back direction; a rotating shaft, which is rotatably provided on the front and back sides of the inner cavity of the strip column; a pulley, which is key-connected to the outer wall of the rotating shaft; a belt, which is adapted to be matched with the two pulleys; a connecting block, which is fixedly provided on both ends of the left and right sides of the compaction mold, and a strip hole is opened on the inner side of the strip column along the front-to-back direction, and the connecting block is fixedly connected to the outer side of the belt through the strip hole.
[0017] Preferably, the feeding mechanism also includes: a strip shell, which is fixedly arranged on the front side of the bottom end of the strip column along the left-right direction; a worm gear, the bottom end of the rotating shaft extends into the inner cavity of the strip shell and is keyed to the worm gear; a servo motor, which is fixedly arranged on one side of the strip shell; a worm, the output end of the servo motor extends into the inner cavity of the strip shell and is locked with the worm gear through a coupling, and the worm gear is meshed with the worm gear.
[0018] Preferably, the spiral directions of the left and right sides of the outer wall of the worm are arranged in opposite directions.
[0019] Preferably, the stripping assembly includes: a limiting column, which is inserted into the four corners of the bottom end of the inner cavity of the compaction mold; a support plate, which is fixedly arranged on the top end of the limiting column, and the support plate is adapted to be plugged into the inner cavity of the compaction mold; a mounting plate, which is fixedly arranged on the bottom end of the support plate; a second hydraulic cylinder, which is fixedly arranged on the left and right sides of the bottom end of the mounting plate; and a push block, the top end of the second hydraulic cylinder extends out of the upper surface of the mounting plate and is fixedly arranged with a push block.
[0020] Preferably, through holes are provided on both left and right sides of the bottom end of the compacting mold, the push block is located between two adjacent transmission rollers, and the push block is located directly below the through holes.
[0021] Compared with the prior art, the utility model has the following beneficial effects: the compaction structure for producing rubber wood energy-gathering boards:
[0022] The feeding mechanism can enable the compaction mold to be moved to a suitable position when needed, thereby realizing an automated compaction process and improving production efficiency;
[0023] The stripping assembly can facilitate material removal and reduce the labor intensity of operators, saving time and effort and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 It is a front cross-sectional view of the strip column of the utility model;
[0026] Figure 3 It is a top sectional view of the strip shell of the utility model;
[0027] Figure 4 It is a schematic diagram of the explosion structure of the stripping assembly of the utility model.
[0028] In the figure: 1. compactor body, 2. support frame, 3. first hydraulic cylinder, 4. pressure plate, 5. compacting cover, 6. support plate, 7. transmission roller, 8. compacting mold, 9. feeding mechanism, 91. strip column, 92. rotating shaft, 93. pulley, 94. belt, 95. connecting block, 96. strip hole, 97. strip shell, 98. worm gear, 99. servo motor, 910. worm, 10. stripping assembly, 101. limiting column, 102. support plate, 103. mounting plate, 104. second hydraulic cylinder, 105. push block, 106. through hole. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-4 The utility model provides a technical solution: a compacting structure for producing rubber wood energy-gathering boards, comprising: a compacting machine body 1, a support frame 2, a first hydraulic cylinder 3, a pressing plate 4, a compacting cover 5, a support plate 6, a transmission roller 7, a compacting mold 8, a feeding mechanism 9 and a stripping assembly 10;
[0031] The support frame 2 is fixedly arranged at the inner top end of the compacting machine body 1, the first hydraulic cylinder 3 is fixedly arranged at the inner left and right ends of the support frame 2, the pressure plate 4 is fixedly arranged at the bottom end of the first hydraulic cylinder 3, the compacting cover 5 is fixedly arranged at the bottom end of the pressure plate 4, and the support plates 6 are fixedly arranged at the left and right ends of the front side of the compacting machine body 1. The inner side of the support plate 6 is rotated from front to back in sequence. The compacting mold 8 is placed on the transmission roller 7, and the upper surface of the transmission roller 7 and the inner bottom end of the compacting machine body 1 are located in the same plane. The feeding mechanism 9 is arranged at the inner bottom end of the compacting machine body 1, and the stripping assembly 10 is arranged on the inner side of the compacting mold 8.
[0032] As a preferred solution, further, the feeding mechanism 9 includes: a bar column 91, a rotating shaft 92, a pulley 93, a belt 94, a connecting block 95, a bar hole 96, a bar shell 97, a worm wheel 98, a servo motor 99 and a worm 910;
[0033] In order to drive the compaction mold 8 to move forward and backward, a strip column 91 is fixedly arranged on both sides of the left and right sides of the bottom of the inner cavity of the compaction machine body 1 along the front-to-back direction, and a rotating shaft 92 is rotatably arranged on both sides of the inner cavity of the strip column 91, and a pulley 93 is keyed to the outer wall of the rotating shaft 92;
[0034] In order to drive the belt 94 to transmit, the belt 94 is adapted to be matched with the two pulleys 93, and connecting blocks 95 are fixedly provided at both ends of the left and right sides and the front and rear ends of the compaction mold 8. A strip hole 96 is opened on the inner side of the strip column 91 along the front and rear direction, and the connecting block 95 is fixedly connected to the outer side of the belt 94 through the strip hole 96.
[0035] In order to drive the rotating shaft 92 to rotate, the strip shell 97 is fixedly arranged on the front side of the bottom end of the strip column 91 in the left-right direction, the bottom end of the rotating shaft 92 extends into the inner cavity of the strip shell 97 and is keyed to a worm gear 98, the servo motor 99 is fixedly arranged on one side of the strip shell 97, the output end of the servo motor 99 extends into the inner cavity of the strip shell 97 and is locked with a worm 910 through a coupling, and the worm 910 is meshed with the worm wheel 98. After the servo motor 99 is started, it can drive the worm 910 to rotate clockwise around its own axis, so that the worm 910 drives the worm wheels 98 on the left and right sides to rotate counterclockwise and clockwise respectively, so that the worm wheel 98 drives the rotating shaft 92 to rotate.
[0036] As a preferred solution, further, the spiral directions of the left and right sides of the outer wall of the worm 910 are set in opposite directions, so that the belts 94 on the left and right sides are transported in opposite directions.
[0037] As a preferred solution, further, the stripping assembly 10 includes: a limiting column 101, a supporting plate 102, a mounting plate 103, a second hydraulic cylinder 104, a push block 105 and a through hole 106;
[0038] In order to control the movement of the support plate 102, the four corners of the bottom end of the inner cavity of the compaction mold 8 are inserted with limiting columns 101, the support plate 102 is fixedly set at the top end of the limiting columns 101, and the support plate 102 is adapted to be plugged into the inner cavity of the compaction mold 8, the mounting plate 103 is fixedly set at the bottom end of the support plate 6, and the second hydraulic cylinder 104 is fixedly set on the left and right sides of the bottom end of the mounting plate 103. The top end of the second hydraulic cylinder 104 extends out of the upper surface of the mounting plate 103 and is fixedly provided with a push block 105. The second hydraulic cylinder 104 can push the push block 105 to move upward.
[0039] As a preferred solution, further, through holes 106 are opened on the left and right sides of the bottom end of the compaction mold 8, the push block 105 is located between two adjacent transmission rollers 7, and the push block 105 is located directly below the through hole 106, so that the push block 105 can move upward through the through hole 106 to push the compacted plate into the compaction mold 8.
[0040] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.
[0041] Step 1: Multiple layers of rubber wood are placed in the compaction mold 8 in sequence, and the servo motor 99 is started. After the servo motor 99 is started, it can drive the worm 910 to rotate clockwise around its own axis, so that the worm 910 drives the worm wheels 98 on the left and right sides to rotate counterclockwise and clockwise respectively, so that the worm wheel 98 drives the rotating shaft 92 to rotate, so as to drive the pulley 93 on the front side to rotate, so that the inner side of the belt 94 can be driven to the rear side under the transmission of the pulley 93, so as to drive the connecting block 95 to move, so that the compaction mold 8 is supported by the transmission roller 7 and moves to the bottom of the compaction cover 5, so as to facilitate the transportation of the compaction mold 8 and reduce the labor intensity of the operator;
[0042] Step 2: Start the first hydraulic cylinder 3, the first hydraulic cylinder 3 drives the pressure plate 4 and the compacting cover 5 to move downward, so that the compacting cover 5 cooperates with the compacting mold 8 to compact the rubber wood. When removing the material, the compacting mold 8 is controlled to move onto the transfer roller 7, and the second hydraulic cylinder 104 is started. The second hydraulic cylinder 104 can push the push block 105 to move upward, so that the push block 105 passes through the through hole 106, thereby pushing the support plate 102 to move vertically upward and smoothly under the restriction of the limit column 101, so as to push the compacted plate into the compacting mold 8, so as to facilitate the removal of the plate. The operation is simple and is conducive to wide promotion.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compaction structure for producing rubber wood energy-gathering boards, characterized in that: include: Compactor body (1); A support frame (2) is fixedly arranged on the inner top end of the compactor body (1); A first hydraulic cylinder (3), wherein the first hydraulic cylinder (3) is fixedly arranged at both left and right ends of the inner side of the support frame (2); A pressure plate (4) fixedly arranged at the bottom end of the first hydraulic cylinder (3); A compacting cover (5) is fixedly arranged on the bottom end of the pressing plate (4); Support plates (6), the support plates (6) being fixedly arranged at both left and right ends of the front side of the compactor body (1); Transmission rollers (7), the inner side of the support plate (6) is provided with transmission rollers (7) which are rotatably arranged from front to back in sequence; A compacting mold (8) is placed on the driving roller (7); A feeding mechanism (9) is arranged at the inner bottom end of the compactor body (1); A stripping assembly (10) is arranged on the inner side of the compacting mold (8).
2. A compaction structure for producing rubber wood energy-gathering panels according to claim 1, characterized in that: The feeding mechanism (9) comprises: Strip columns (91), the strip columns (91) are fixedly arranged on both left and right sides of the bottom end of the inner cavity of the compactor body (1) along the front-to-back direction; A rotating shaft (92) is rotatably disposed on the front and rear sides of the inner cavity of the strip column (91); A pulley (93) key-connected to the outer wall of the rotating shaft (92); A belt (94) adapted to be coupled to the two pulleys (93); A connecting block (95) is fixedly provided at both the left and right sides and the front and rear ends of the compaction mold (8), a strip hole (96) is opened on the inner side of the strip column (91) along the front-to-back direction, and the connecting block (95) is fixedly connected to the outer side of the belt (94) through the strip hole (96).
3. A compaction structure for producing rubber wood energy-gathering panels according to claim 2, characterized in that: The feeding mechanism (9) further comprises: A strip shell (97) is fixedly arranged on the front side of the bottom end of the strip column (91) along the left-right direction; A worm gear (98), wherein the bottom end of the rotating shaft (92) extends into the inner cavity of the strip shell (97) and is keyed to the worm gear (98); A servo motor (99) is fixedly arranged on one side of the strip-shaped housing (97); A worm (910), the output end of the servo motor (99) extends into the inner cavity of the strip housing (97) and is locked with the worm (910) through a coupling, and the worm (910) is meshed with the worm wheel (98).
4. A compaction structure for producing rubber wood energy-gathering panels according to claim 3, characterized in that: The spiral directions of the left and right sides of the outer wall of the worm (910) are arranged in opposite directions.
5. A compaction structure for producing rubber wood energy-gathering panels according to claim 4, characterized in that: The stripping assembly (10) comprises: Limiting posts (101), the four corners of the bottom end of the inner cavity of the compacting mold (8) are all plugged with limiting posts (101); A support plate (102) is fixedly arranged on the top end of the limiting column (101), and the support plate (102) is adapted to be plugged into the inner cavity of the compacting mold (8); A mounting plate (103) fixedly disposed on the bottom end of the support plate (6); A second hydraulic cylinder (104), wherein the second hydraulic cylinder (104) is fixedly arranged on both left and right sides of the bottom end of the mounting plate (103); A push block (105), the top end of the second hydraulic cylinder (104) extends out of the upper surface of the mounting plate (103) and is fixedly provided with the push block (105).
6. A compaction structure for producing rubber wood energy-gathering panels according to claim 5, characterized in that: Through holes (106) are provided on both left and right sides of the bottom end of the compaction mold (8); the push block (105) is located between two adjacent transmission rollers (7), and the push block (105) is located directly below the through holes (106).