Calcium silicate slab autoclaved curing equipment

By setting the blades and runners in the calcium silicate plate autoclave maintenance equipment, and using steam circulation and inclined injection technology, the problem of uneven temperature during the autoclave maintenance process is solved, and the hardness and strength of the calcium silicate plate are significantly improved.

CN222590212UActive Publication Date: 2025-03-11JIANGSU YUHANG BOARD IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421273334.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When the existing autoclaved maintenance tanks perform autoclaved maintenance on the calcium silicate plate, high-temperature steam has caused uneven temperature distribution in the upper and lower areas due to the natural rising characteristics, resulting in insufficient steaming and cooking, affecting the hardness and strength of the calcium silicate plate.

Method used

By providing blades in the autoclaved maintenance equipment, high-temperature steam can circulate and flow in the tank body, ensuring consistency in the temperature of the upper and lower areas. At the same time, by providing a rotor and an inclined air hole, steam can be uniformly sprayed to various areas of the tank, further improving temperature uniformity.

Benefits of technology

The uniformity of temperature in the upper and lower areas of the autoclaved maintenance tank is achieved, the steaming effect of calcium silicate board is improved, the hardness and strength of the board is improved, and the practical application effect of the equipment is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222590212U_ABST
    Figure CN222590212U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of autoclaved curing equipment, in particular to autoclaved curing equipment for calcium silicate slabs. Comprising a tank body, and an air inlet is formed in the upper end of the tank body; a liquid outlet is formed in the lower end of the tank body; through the arrangement of the blades, the blades can exhaust gas in the mounting groove and the air suction port, so that the air suction port sucks steam in the upper area of the autoclaved curing tank, conveys the steam to the mounting groove and exhausts the steam through the sliding plate, and therefore, high-temperature steam can circularly flow in the autoclaved curing tank; the temperature consistency of the upper area and the lower area in the autoclaved curing tank is guaranteed, uneven temperature distribution of the upper area and the lower area of the autoclaved curing tank is avoided, the lower area of the autoclaved curing tank can effectively steam-cure the calcium silicate board, and then the curing effect of the calcium silicate board is improved. The hardness and the strength of the calcium silicate board located in the lower area of the autoclaved curing tank can be effectively improved; therefore, the practical application effect of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of autoclave curing equipment, in particular to autoclave curing equipment for calcium silicate slabs. Background Art

[0002] Calcium silicate board is a new generation of "green" building materials. It has unique environmental protection functions based on excellent moisture-proof and fire-proof properties. Calcium silicate board is made of silicon powder and calcium powder as the main base material, natural wood fiber as the reinforcing material, and other auxiliary materials. After slurry forming, it is placed in an autoclave curing tank for high temperature and high pressure curing, thus generating a new type of building material, calcium silicate board;

[0003] When the existing autoclave curing tank is autoclaving the calcium silicate board, it is necessary to transport high-temperature steam into the autoclave curing tank through the air inlet at the upper end of the autoclave curing tank. Since the hot air flow has the characteristic of natural rise, when the high-temperature steam enters the tank through the air inlet, the high-temperature steam will rise rapidly and concentrate in the upper area of ​​the autoclave curing tank, making the temperature distribution of the upper and lower areas of the autoclave curing tank uneven, making the lower area of ​​the autoclave curing tank insufficient due to the lower temperature, thereby affecting the curing effect of the calcium silicate board; reducing the hardness, strength and other performance indicators of the calcium silicate board;

[0004] In view of this, in order to overcome the above technical problems, the utility model proposes a calcium silicate slab autoclave curing equipment to solve the above technical problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art, the utility model proposes an autoclave curing device for calcium silicate slabs. The utility model arranges blades so that the blades can discharge the gas in the mounting groove and the air intake port, so that the air intake port sucks in the steam located in the upper area of ​​the autoclave curing tank and transports it to the mounting groove, and then discharges it through the slide plate, so that the high-temperature steam can circulate in the autoclave curing tank, ensuring the consistency of the temperature of the upper and lower areas in the autoclave curing tank, avoiding uneven temperature distribution in the upper and lower areas of the autoclave curing tank, so that the lower area of ​​the autoclave curing tank can also effectively steam-cure the calcium silicate board, thereby improving the curing effect of the calcium silicate board; the hardness and strength of the calcium silicate board located in the lower area of ​​the autoclave curing tank can be effectively improved; thereby improving the practical application effect of the utility model.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: the calcium silicate slab autoclave curing equipment described in the utility model comprises a tank body, an air inlet is provided at the upper end of the tank body; a liquid outlet is provided at the lower end of the tank body; a feed port is provided at one side of the tank body; a cover plate is provided at one side of the feed port; the cover plate is rotatably connected to the tank body; an air suction port is provided at the upper end wall of the tank body; a mounting groove is provided at the lower end of the tank body; the air suction port is communicated with the mounting groove; a blade is rotatably connected in the mounting groove; a mounting cavity is provided inside the tank body; a worm gear is rotatably connected in the mounting cavity; the worm gear is fixedly connected to the blade; a worm meshing with the worm gear is provided in the mounting cavity; a drive motor is fixedly installed on the side of the tank body away from the feed port; the drive motor is used to drive the blades and the worm gear to rotate;

[0007] Preferably, a slide groove is provided on the lower end surface of the tank body; a slide plate is slidably connected in the slide groove; a jet port connected to the slide groove is provided on the surface of the slide plate; an air bag is provided between the slide plate and the groove wall of the slide groove; one end of the air bag is fixedly connected to the slide plate; and the other end is fixedly connected to the groove wall of the slide groove; the air bag is connected to the mounting groove.

[0008] Preferably, a rotating rod is rotatably connected in the slide groove; two spiral grooves in opposite directions are opened on the surface of the rotating rod; the two spiral grooves are interconnected; and the rotating rod is connected to the slide plate through a spiral transmission.

[0009] Preferably, a groove is provided at the upper end of the rotating rod; a rotating wheel is rotatably connected in the groove; a cavity connected to the air jet port is provided inside the rotating wheel; and an air hole connected to the cavity is provided on the surface of the rotating wheel.

[0010] Preferably, the air holes are arranged obliquely; and the rotating wheel is made of PTFE material.

[0011] Preferably, a water storage tank is provided on the lower end surface of the tank body; the water storage tank is connected to the installation tank; a one-way valve is fixedly installed in the water storage tank; a drain outlet connected to an external drain pipe is provided at the lower end of the water storage tank; and a solenoid valve is fixedly installed in the drain outlet.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The utility model sets the blades so that the blades can discharge the gas in the installation groove and the air intake port, so that the air intake port sucks the steam located in the upper area of ​​the autoclave curing tank and transports it to the installation groove, and then discharges it through the slide plate, so that the high-temperature steam can circulate in the autoclave curing tank, ensuring the consistency of the temperature of the upper and lower areas in the autoclave curing tank, avoiding uneven temperature distribution in the upper and lower areas of the autoclave curing tank, so that the lower area of ​​the autoclave curing tank can also effectively steam-cure the calcium silicate board, thereby improving the curing effect of the calcium silicate board; the hardness and strength of the calcium silicate board located in the lower area of ​​the autoclave curing tank can be effectively improved; thereby improving the practical application effect of the utility model.

[0014] 2. The utility model arranges the air holes at an angle so that the gas ejected from the air holes produces an oblique driving force on the runner, thereby driving the runner to rotate. Since the runner is made of PTFE material, the friction between the runner and the groove wall of the groove is reduced, thereby ensuring that the runner can rotate quickly and effectively. During the rotation of the runner, the runner will spray steam around the autoclave curing tank through the air holes, so that the steam is tilted to the center of the autoclave curing tank, that is, the area below the autoclave curing tank and away from the slide plate, so that the steam can be sprayed in various areas inside the autoclave curing tank, so that the temperatures of the two areas of the autoclave curing tank can be effectively mixed, thereby improving the temperature consistency of various areas inside the autoclave curing tank, so that various parts of the calcium silicate board in the autoclave curing tank can be effectively steam-cured, and the curing effect of the calcium silicate board is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the utility model;

[0018] Figure 3 yes Figure 2 The enlarged view of point A in the middle;

[0019] Figure 4 It is a partial cross-sectional view of the tank body used in the utility model;

[0020] Figure 5 yes Figure 4 The enlarged view of point B in the middle;

[0021] Figure 6 is a three-dimensional diagram of the rotating rod used in the utility model;

[0022] In the figure: 1. tank body; 11. air inlet; 12. liquid outlet; 13. feed port; 14. cover plate; 15. air inlet; 16. water storage tank; 161. one-way valve; 17. drain outlet; 171. solenoid valve; 2. mounting groove; 21. blade; 22. mounting cavity; 221. worm gear; 222. worm; 23. drive motor; 24. slide groove; 241. slide plate; 242. jet nozzle; 25. air bag; 26. rotating rod; 261. spiral groove; 27. groove; 271. rotating wheel; 272. cavity; 273. air hole. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figures 1 to 6 As shown, the calcium silicate slab autoclave curing equipment described in the utility model comprises a tank body 1, wherein an air inlet 11 is provided at the upper end of the tank body 1; a liquid outlet 12 is provided at the lower end of the tank body 1; a feed inlet 13 is provided at one side of the tank body 1; a cover plate 14 is provided at one side of the feed inlet 13; the cover plate 14 is rotatably connected to the tank body 1; an air suction port 15 is provided at the upper end wall of the tank body 1; a mounting groove 2 is provided at the lower end of the tank body 1; the air suction port 15 is connected to the mounting groove 2; a blade 21 is rotatably connected in the mounting groove 2; a mounting cavity 22 is provided inside the tank body 1; a worm gear 221 is rotatably connected in the mounting cavity 22; the worm gear 221 is fixedly connected to the blade 21; a worm 222 meshing with the worm gear 221 is provided in the mounting cavity 22; a drive motor 23 is fixedly installed on one side of the tank body 1 away from the feed port 13; the drive motor 23 is used to drive the blade 21 and the worm gear 222 to rotate;

[0025] Preferably, a slide groove 24 is provided on the lower end surface of the tank body 1; a slide plate 241 is slidably connected in the slide groove 24; a jet port 242 connected to the slide groove 24 is provided on the surface of the slide plate 241; an air bag 25 is provided between the slide plate 241 and the groove wall of the slide groove 24; one end of the air bag 25 is fixedly connected to the slide plate 241; and the other end is fixedly connected to the groove wall of the slide groove 24; the air bag 25 is connected to the mounting groove 2.

[0026] Preferably, a rotating rod 26 is rotatably connected in the slide groove 24; two spiral grooves 261 in opposite directions are opened on the surface of the rotating rod 26; the two spiral grooves 261 are connected to each other; and the rotating rod 26 is connected to the slide plate 241 through a spiral transmission.

[0027] Preferably, a groove 27 is formed at the upper end of the rotating rod 26; a rotating wheel 271 is rotatably connected in the groove 27; a cavity 272 connected to the air jet 242 is formed inside the rotating wheel 271; and an air hole 273 connected to the cavity 272 is formed on the surface of the rotating wheel 271.

[0028] Preferably, the air holes 273 are arranged at an angle; and the rotating wheel 271 is made of PTFE material.

[0029] Preferably, a water storage tank 16 is provided at the lower end surface of the tank body 1; the water storage tank 16 is connected to the mounting tank 2; a one-way valve 161 is fixedly installed in the water storage tank 16; a drain port 17 connected to an external drain pipe is provided at the lower end of the water storage tank 16; a solenoid valve 171 is fixedly installed in the drain port 17;

[0030] When the existing autoclave curing tank is autoclaving the calcium silicate board, it is necessary to transport high-temperature steam into the autoclave curing tank through the air inlet 11 at the upper end of the autoclave curing tank. Since the hot air flow has the characteristic of natural rise, when the high-temperature steam enters the tank through the air inlet 11, the high-temperature steam will rise rapidly and concentrate in the upper area of ​​the autoclave curing tank, making the temperature distribution of the upper and lower areas of the autoclave curing tank uneven, making the lower area of ​​the autoclave curing tank insufficient due to the lower temperature, thereby affecting the curing effect of the calcium silicate board; reducing the hardness, strength and other performance indicators of the calcium silicate board;

[0031] During operation, the user opens the cover 14, and then pushes the conveying rack loaded with the calcium silicate board into the autoclave curing tank through the feed port 13, and then closes the cover 14. At this time, the high-temperature steam is controlled to enter the autoclave curing tank through the air inlet 11; at the same time, the driving motor 23 is controlled to operate, so that the driving motor 23 and the worm 222 are connected by a belt drive through a transmission belt; the driving motor 23 can drive the worm 222 to rotate, so that the worm 222 drives the worm wheel 221 meshing with it to rotate, and then the worm wheel 221 drives the blade 21 fixed to it to rotate, so that the blade 21 can discharge the gas in the installation groove 2 during the rotation process. The air in the air intake port 15 enters the mounting groove 2, so that the air in the air intake port 15 enters the mounting groove 2, so that the air in the air intake port 15 is in a negative pressure state, so that the steam in the upper end area of ​​the autoclave curing tank can be sucked in by the air intake port 15 and transported to the mounting groove 2, so that the blades 21 in the mounting groove 2 transport the sucked steam to the air bag 25 in the chute 24, so that the steam entering the air bag 25 can be ejected through the jet port 242 of the slide plate 241, so that the ejected gas can rise to the upper area of ​​the autoclave curing tank again, so that the high-temperature steam can circulate in the autoclave curing tank, and the temperature consistency of the upper and lower areas in the autoclave curing tank is ensured;

[0032] Steam is ejected from the air jet 242 of the slide plate 241, so that the temperature of the lower area of ​​the autoclave curing tank near the air jet 242 of the slide plate 241 is high, while the temperature of the area far from the air jet 242 of the slide plate 241 is low. Therefore, in order to improve the temperature uniformity of the lower area of ​​the autoclave curing tank in the lateral direction, the utility model is provided with a rotating rod 26, so that the driving motor 23 drives the rotating rod 26 to rotate, so that the rotating rod 26 drives the slide plate 241 engaged therewith to move in the slide groove 24. Since two spiral grooves 261 in opposite directions and connected to each other are opened on the surface of the rotating rod 26, the slide plate 241 can move along a spiral groove 261 when the rotating rod 26 rotates. The spiral groove 261 is pushed to the end point and enters the spiral groove 261 in the other direction through the interconnected design, so that the rotating rod 26 can move back and forth in the slide groove 24, so that the slide plate 241 drives the air jet 242 on the surface to move along the axis direction of the autoclave curing tank, thereby improving the temperature consistency in the axis direction of the autoclave curing tank, so that the practicality of the utility model is further improved; and the setting of the air bag 25 can make the slide plate 241 slide in the slide groove 24. The gas in the slide groove 24 is always located in the air bag 25 in the slide groove 24, thereby preventing the steam in the slide groove 24 from leaking out, ensuring that the steam can The gas is discharged through the air jet 242 of the slide plate 241, which is beneficial to control the temperature distribution in the autoclave curing tank; and by setting the runner 271 and the air holes 273 on the surface of the runner 271; the gas in the slide 24 can enter the cavity 272 on the surface of the runner 271 through the air jet 242, so that the steam entering the cavity 272 can be ejected through the air holes 273. Since the air holes 273 are arranged obliquely, the gas ejected from the air holes 273 produces an oblique driving force on the runner 271, thereby driving the runner 271 to rotate. Since the runner 271 is made of PTFE material, the friction between the runner 271 and the groove wall of the groove 27 is small. The rotating wheel 271 can rotate quickly and effectively. During the rotation of the rotating wheel 271, the rotating wheel 271 sprays steam to the surrounding of the autoclave curing tank through the air holes 273, so that the steam is sprayed obliquely to the center of the autoclave curing tank, that is, the area below the autoclave curing tank and away from the slide plate 241, so that the steam can be sprayed to various areas inside the autoclave curing tank, so that the temperatures of the two areas of the autoclave curing tank can be effectively mixed, thereby improving the temperature consistency of various areas inside the autoclave curing tank, so that various parts of the calcium silicate board in the autoclave curing tank can be effectively steam-cured, so that the curing effect of the calcium silicate board is improved;

[0033] In the process of steam moving between the installation groove 2 and the autoclave curing tank, condensed water will continuously accumulate in the installation groove 2. If the condensed water accumulates and overflows the blades 21, it will not only block the normal rotation of the blades 21, but also affect the normal flow of steam between the installation groove 2 and the autoclave curing tank. In this regard, the utility model sets a water storage tank 16 so that the condensed water in the installation groove 2 can flow into the water storage tank 16 through the one-way valve 161. Since the drain port 17 is equipped with an electromagnetic valve 171, and the electromagnetic valve 171 is in a closed state, the condensed water will accumulate in the installation groove 2. The closed electromagnetic valve 171 is to prevent the steam in the autoclave curing tank from flowing out and causing heat loss. When the steam curing is completed, the electromagnetic valve 171 is controlled to open to discharge the condensed water in the water storage tank 16, thereby avoiding the accumulation of condensed water in the installation groove 2. The blades 21 in the installation groove 2 are guaranteed to rotate normally to improve the rapid and stable flow of steam between the installation groove 2 and the autoclave curing tank. The practical application effect of the utility model is further improved.

[0034] The utility model arranges the blades 21 so that the blades 21 can discharge the gas in the installation groove 2 and the air intake port 15, so that the air intake port 15 can suck the steam located in the upper area of ​​the autoclave curing tank and transport it to the installation groove 2, and then discharge it through the slide plate 241, so that the high-temperature steam can circulate in the autoclave curing tank, ensure the consistency of the temperature of the upper and lower areas in the autoclave curing tank, avoid uneven temperature distribution in the upper and lower areas of the autoclave curing tank, and enable the lower area of ​​the autoclave curing tank to effectively steam-cure the calcium silicate board, thereby improving the curing effect of the calcium silicate board; the hardness and strength of the calcium silicate board located in the lower area of ​​the autoclave curing tank can be effectively improved; thereby improving the practical application effect of the utility model.

[0035] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as limiting the scope of protection of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A calcium silicate slab autoclave curing equipment, characterized in that: The tank body (1) comprises a tank body (1), wherein an air inlet (11) is provided at the upper end of the tank body (1); a liquid outlet (12) is provided at the lower end of the tank body (1); a feed inlet (13) is provided at one side of the tank body (1); a cover plate (14) is provided at one side of the feed inlet (13); the cover plate (14) is rotatably connected to the tank body (1); an air suction port (15) is provided at the upper end wall of the tank body (1); a mounting groove (2) is provided at the lower end of the tank body (1); the air suction port (15) is communicated with the mounting groove (2); a blade (21) is rotatably connected in the mounting groove (2); a mounting cavity (22) is provided inside the tank body (1); a worm gear (221) is rotatably connected in the mounting cavity (22); the worm gear (221) is fixedly connected to the blade (21); A worm (222) meshing with a worm wheel (221) is arranged in the installation cavity (22); a drive motor (23) is fixedly mounted on a side of the tank body (1) away from the feed port (13); the drive motor (23) is used to drive the blades (21) and the worm (222) to rotate.

2. The calcium silicate slab autoclave curing equipment according to claim 1, characterized in that: The tank body (1) is provided with a slide groove (24) on the lower end surface; a slide plate (241) is slidably connected in the slide groove (24); a jet port (242) is provided on the surface of the slide plate (241) and is communicated with the slide groove (24); an air bag (25) is arranged between the slide plate (241) and the groove wall of the slide groove (24); one end of the air bag (25) is fixedly connected to the slide plate (241); and the other end is fixedly connected to the groove wall of the slide groove (24); the air bag (25) is communicated with the mounting groove (2).

3. The calcium silicate slab autoclave curing equipment according to claim 2, characterized in that: A rotating rod (26) is rotatably connected in the sliding groove (24); the surface of the rotating rod (26) is provided with two spiral grooves (261) in opposite directions; the two spiral grooves (261) are interconnected; and the rotating rod (26) is connected to the sliding plate (241) by spiral transmission.

4. The calcium silicate slab autoclave curing equipment according to claim 3, characterized in that: The upper end of the rotating rod (26) is provided with a groove (27); a rotating wheel (271) is rotatably connected in the groove (27); a cavity (272) communicating with the air jet (242) is provided inside the rotating wheel (271); and an air hole (273) communicating with the cavity (272) is provided on the surface of the rotating wheel (271).

5. The calcium silicate slab autoclave curing equipment according to claim 4, characterized in that: The air holes (273) are arranged obliquely; and the rotating wheel (271) is made of PTFE material.

6. The calcium silicate slab autoclave curing equipment according to claim 5, characterized in that: The tank body (1) has a water storage tank (16) at its lower end surface; the water storage tank (16) is connected to the mounting tank (2); a one-way valve (161) is fixedly installed in the water storage tank (16); a drainage port (17) connected to an external drainage pipe is formed at the lower end of the water storage tank (16); a solenoid valve (171) is fixedly installed in the drainage port (17).