Modified plastic particle hot melting device
By designing a modified plastic particle thermal melting device including a ceramic thermal insulation base, a stainless steel thermal conductivity seat and a mold seat, the existing mold structure is solved and the problem of single and difficult to disassemble is achieved, efficient thermal melting and cooling and shaping of modified plastic particles is achieved, and the mold replacement process is simplified.
Patent Information
- Application Number
- CN202421214321.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing modified plastic particles heat melting mold has a single structure and requires additional heating elements. The mold and heating elements are not easy to disassemble, resulting in cumbersome cleaning and mold replacement.
A modified plastic particle thermal melting device is designed, including a base made of ceramic thermal insulation material, a thermal conductor made of stainless steel material, a mold seat and a cover. An electric heating tube is provided in the thermal conductor. The mold seat and the thermal conductor are quickly disassembled through threaded columns and collars. A cold water circulation system is provided in the cover.
It realizes efficient thermal melting and cooling and shaping of modified plastic particles, simplifies the mold disassembly and replaces the process and improves production efficiency.
Smart Images

Figure CN222590457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of modified plastic pellet processing, in particular to a modified plastic pellet hot melting device. Background Art
[0002] Modified plastic pellets are a type of modified plastic raw material, usually in the form of particles, and are used to manufacture various plastic products. Modified plastic pellets can improve the performance of the original plastic by adding different additives or fillers, such as improving strength, toughness, heat resistance, flame retardancy, and aging resistance.
[0003] Thermal melting of modified plastic particles refers to heating the modified plastic particles to a molten state at a certain temperature, and then cooling and solidifying them to obtain the desired plastic products.
[0004] This process usually includes the following steps:
[0005] Preparation of modified plastic particles: Modified plastic particles are obtained by modifying the basic plastic by adding various additives or fillers. These additives may include reinforcing materials, toughening agents, flame retardants, anti-aging agents, etc. The modified plastic particles have better physical and chemical properties;
[0006] Thermal melting: The modified plastic particles are placed in a heated mold and the heat from the mold is used to melt the plastic particles. The temperature needs to be well controlled during this process to ensure that the plastic particles can be completely melted and not decomposed;
[0007] Shaping: The molten plastic will fill the various parts of the mold to form a plastic product that matches the shape of the mold;
[0008] Cooling and solidification: The filled mold is cooled to solidify the molten plastic into a final plastic product.
[0009] At present, when performing heat melting on modified plastic pellets, most molds have a single structure, and additional heating elements need to be added to the mold to meet the heat melting processing of the modified plastic pellets in the mold. However, after the processing is completed, the mold and the heating element are not easy to disassemble, resulting in the need for tools to separate them when cleaning the mold. In addition, different molds have different shapes of products formed after heat melting. If quick assembly cannot be achieved, it is relatively cumbersome to replace the product mold. Utility Model Content
[0010] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a modified plastic pellet hot melting device.
[0011] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0012] A modified plastic pellet hot melting device is designed, comprising a horizontally arranged base, the base is made of a ceramic heat-insulating material, a heat-conducting seat is arranged at the upper end of the base, and the lower end surface of the heat-conducting seat is fixedly assembled with the upper surface of the base by screws, a mold seat is erected on the upper end of the heat-conducting seat, and a cover is arranged on the upper end of the mold seat, the heat-conducting seat, the mold seat and the cover are all made of stainless steel material, an electric heating pipe is penetrated inside the heat-conducting seat, and the end of the electric heating pipe is fixedly assembled with the surface of the heat-conducting seat by screws, and the front and rear ends of the heat-conducting seat are fixedly assembled with the ends of the electric heating pipe. Extension plates are provided at both ends, and one end of the extension plate is fixed to the surface of the heat-conducting seat by screws, a threaded column is provided on the upper end surface of the extension plate, and the lower end of the threaded column is welded and fixed to the surface of the heat-conducting seat, collars are provided at the front and rear ends of the mold seat, and the outer wall surface of the collar is fixed to the mold seat through a bracket, the surface of the threaded column passes through the interior of the collar, a threaded cap is provided on the upper end of the threaded column, the end face of the threaded cap is tightly arranged with the end of the collar, and the inner thread surface of the threaded cap and the outer thread surface of the threaded column are threadedly connected with each other.
[0013] In detail, a cylinder body is provided at the upper end of the base, and there are two cylinder bodies which are symmetrically distributed along the longitudinal central axis plane of the base. The lower end of the cylinder body is fixed to the surface of the base by screws, and a piston rod for extension and retraction is provided inside the cylinder body. The upper end of the piston rod passes through the interior of the cylinder body and extends upward.
[0014] In detail, a mounting plate is provided at the upper end of the piston rod of the cylinder body, the lower end surface of the mounting plate is fixedly assembled with the piston rod of the cylinder body by screws, one end of the mounting plate is slidingly and tightly set on the outer wall surface of the cover, a mounting frame is welded on the upper end of the cover, and the lower end surface of the mounting frame is erected and tightly set on the upper end surface of the mounting plate.
[0015] In detail, a threaded hole penetrating the interior of the mounting bracket is provided on the surface of the mounting bracket, and a threaded knob is threadedly arranged on the internal thread surface of the threaded hole.
[0016] In detail, a thread groove is provided on the surface of the mounting plate, and the external thread surface of the thread knob and the internal thread surface of the thread groove are threadably connected to each other.
[0017] In detail, the cover is provided with an inner cavity, the shape of the inner cavity is an annular structure, the inner wall of the inner cavity is provided with a water inlet interface and a water outlet interface, and the water inlet interface and the water outlet interface are respectively fixed to the connection with the cover by welding, and the end positions of the two are extended outward.
[0018] In detail, an exhaust interface is provided through the upper end of the cover, the connection between the exhaust interface and the cover is fixed by welding, the lower end of the exhaust interface passes through the cover and extends into the groove of the mold base, and the upper end of the exhaust interface is fixedly equipped with an air valve.
[0019] The design scheme proposed by the utility model has the following beneficial effects during application:
[0020] 1. Modified plastic particles can be placed in the mold seat. The mold seat cooperates with the heat-conducting seat so that the electric heating tube in the heat-conducting seat can transfer heat to the mold seat during heating, so that the modified plastic particles in the mold seat can gradually melt and form a molten state, and spread out according to the shape of the mold groove. By covering the cover, heat loss can be reduced and thermal melting efficiency can be ensured. At the same time, an annular inner cavity is provided in the cover. Through the cooperation of the water inlet interface and the water outlet interface, cold water circulation in the inner cavity can be realized, so that after the thermal melting is completed, the product can be cooled and shaped.
[0021] 2. The threaded cap and the threaded column can be used together to realize the quick disassembly of the thermal conductive seat and the mold seat, thereby realizing the convenient separation of the thermal conductive seat and the mold seat, and then the mold seat can be quickly replaced according to the shape of different products. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the overall structure of the utility model in an oblique top view;
[0024] Figure 3 It is an enlarged schematic diagram of point a of the utility model;
[0025] Figure 4 It is a front structural schematic diagram of the utility model;
[0026] Figure 5 It is a schematic diagram of the inner cavity shape of the utility model.
[0027] In the figure: 10, base; 11, heat-conducting seat; 12, mold seat; 13, cover; 14, electric heating tube; 15, threaded column; 16, collar; 17, threaded cap; 20, cylinder body; 21, mounting plate; 22, mounting frame; 23, threaded hole; 24, threaded knob; 25, threaded groove; 30, inner cavity; 31, water inlet interface; 32, water outlet interface; 40, exhaust interface; 41, air valve. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Reference Figure 1-Figure 5A modified plastic pellet hot melting device comprises a horizontally arranged base 10, the base 10 is made of a ceramic heat insulating material, a heat conducting seat 11 is arranged at the upper end of the base 10, and the lower end surface of the heat conducting seat 11 is fixedly assembled with the upper surface of the base 10 by screws, a mold seat 12 is arranged on the upper end of the heat conducting seat 11, and the upper end of the mold seat 12 is covered with a cover 13, the heat conducting seat 11, the mold seat 12 and the cover 13 are all made of stainless steel material, an electric heating pipe 14 is penetrated inside the heat conducting seat 11, and the end of the electric heating pipe 14 is fixedly assembled with the surface of the heat conducting seat 11 by screws, and the front and rear ends of the heat conducting seat 11 are fixedly assembled with the surface of the heat conducting seat 11 by screws. An extension plate is provided at each end, and one end of the extension plate is fixedly assembled with the surface of the heat-conducting seat 11 by screws, a threaded column 15 is provided on the upper end surface of the extension plate, and the lower end of the threaded column 15 is welded and fixed to the surface of the heat-conducting seat 11, a collar 16 is provided at the front and rear ends of the mold base 12, and the outer wall surface of the collar 16 is fixedly assembled with the mold base 12 through a bracket, the surface of the threaded column 15 passes through the interior of the collar 16, a threaded cap 17 is provided on the upper end of the threaded column 15, the end face of the threaded cap 17 is tightly arranged with the end of the collar 16, and the internal thread surface of the threaded cap 17 and the external thread surface of the threaded column 15 are threadedly connected with each other.
[0030] The temperature control method of the electric heating tube 14 is intelligent temperature control. The main principle is that modern electric heating equipment often uses a microprocessor (such as a single-chip microcomputer) to control the temperature of the electric heating tube. The microprocessor can receive signals from the temperature sensor, and after processing through an internal algorithm, accurately adjust the power supply of the electric heating tube to achieve accurate temperature control. The intelligent control system can also have more functions, such as temperature programming, remote control, etc.
[0031] It should be further explained that a cylinder body 20 is provided at the upper end of the base 10, and there are two cylinder bodies 20 which are symmetrically distributed along the longitudinal central axis plane of the base 10. The lower end of the cylinder body 20 is fixed to the surface of the base 10 by screws, and a piston rod for extension and retraction is provided inside the cylinder body 20. The upper end of the piston rod passes through the interior of the cylinder body 20 and extends upward. The cylinder body 20 is a cylinder structure.
[0032] It should be further explained that a mounting plate 21 is provided at the upper end of the piston rod of the cylinder body 20, and the lower end surface of the mounting plate 21 is fixedly assembled with the piston rod of the cylinder body 20 by screws, one end of the mounting plate 21 is slidingly and tightly set against the outer wall surface of the cover 13, and a mounting frame 22 is welded at the upper end of the cover 13, and the lower end surface of the mounting frame 22 is erected and tightly set against the upper end surface of the mounting plate 21.
[0033] It should be further explained that a threaded hole 23 penetrating the interior of the mounting bracket 22 is provided on the surface thereof, and a threaded knob 24 is threadedly provided on the internal thread surface of the threaded hole 23 to facilitate assembly and fixation of the mounting bracket 22 and the mounting plate 21 .
[0034] It should be further explained that a thread groove 25 is formed on the surface of the mounting plate 21 , and the external thread surface of the thread knob 24 and the internal thread surface of the thread groove 25 are threadably connected to each other.
[0035] It should be further explained that an inner cavity 30 is provided inside the cover 13, and the shape of the inner cavity 30 is an annular structure. A water inlet interface 31 and a water outlet interface 32 are respectively provided on the inner wall of the inner cavity 30, and the water inlet interface 31 and the water outlet interface 32 are respectively fixed to the connection with the cover 13 by welding, and the end positions of the two are extended outward.
[0036] It should be further explained that an exhaust interface 40 is provided through the upper end of the cover 13, and the connection between the exhaust interface 40 and the cover 13 is fixed by welding. The lower end of the exhaust interface 40 passes through the cover 13 and extends into the groove of the mold base 12. The upper end of the exhaust interface 40 is fixedly equipped with an air valve 41.
[0037] Working method: When it is necessary to heat-melt the modified plastic pellets to form a product, pour the plastic pellets into the mold base 12, and place the mold base 12 on the heat-conducting base 11. At this time, the threaded column 15 and the collar 16 are arranged through the heat-conducting base 11 to achieve the positioning docking of the heat-conducting base 11 and the mold base 12. The mold base 12 and the heat-conducting base 11 can be fixedly assembled by the mutual threaded docking of the threaded cap 17 and the threaded column 15. Then, the piston rod of the cylinder 20 is retracted, so that the cover 13 can cover the opening of the mold base 12. Position, at this time, turn on the power of the electric heating tube 14, adjust it to the specified temperature through the temperature control switch, continue to heat and conduct heat, so that the plastic particles can be melted by heat, the exhaust interface 40 can play an exhaust explosion-proof effect, after a certain period of heat melting, stop heating, the melted plastic particles are spread out in accordance with the shape of the groove of the mold base 12, and cold water can be added to the inner cavity 30 through the water inlet interface 31, and cold water is circulated through the water outlet interface 32, which can assist in cooling and shaping the melted product.
[0038] When the mold base 12 needs to be cleaned or replaced, the threaded cap 17 is rotated to threadably separate it from the threaded column 15 , so that the threaded column 15 and the collar 16 can be disengaged, thereby separating the mold base 12 from the heat-conducting base 11 .
[0039] When it is necessary to clean the sealing cover 13 , the threaded knob 24 is rotated to threadably separate the threaded knob 24 from the threaded hole 23 and the threaded groove 25 , thereby realizing the disengagement operation of the sealing cover 13 from the piston rod of the cylinder body 20 .
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for hot melting modified plastic pellets, comprising a horizontally arranged base (10), characterized in that: The base (10) is made of ceramic heat-insulating material, a heat-conducting seat (11) is arranged at the upper end of the base (10), and the lower end surface of the heat-conducting seat (11) is fixedly assembled with the upper surface of the base (10) by screws, a mold seat (12) is arranged on the upper end of the heat-conducting seat (11), and the upper end of the mold seat (12) is covered with a cover (13), the heat-conducting seat (11), the mold seat (12) and the cover (13) are all made of stainless steel material, an electric heating pipe (14) is arranged through the inside of the heat-conducting seat (11), and the end of the electric heating pipe (14) is fixedly assembled with the surface of the heat-conducting seat (11) by screws, and extension plates are arranged at both the front and rear ends of the heat-conducting seat (11), and One end of the extension plate is fixedly assembled with the surface of the heat-conducting seat (11) by means of screws, a threaded column (15) is arranged on the upper end surface of the extension plate, and the lower end of the threaded column (15) is welded and fixed to the surface of the heat-conducting seat (11), front and rear ends of the mold seat (12) are respectively provided with collars (16), and the outer wall surface of the collar (16) is fixedly assembled with the mold seat (12) by means of a bracket, the surface of the threaded column (15) passes through the interior of the collar (16), a threaded cap (17) is arranged on the upper end of the threaded column (15), the end surface of the threaded cap (17) is tightly arranged with the end of the collar (16), and the internal thread surface of the threaded cap (17) and the external thread surface of the threaded column (15) are threadedly connected with each other.
2. The device for hot melting modified plastic pellets according to claim 1, characterized in that: A cylinder body (20) is arranged at the upper end of the base (10), the number of the cylinder bodies (20) is two and they are symmetrically distributed along the longitudinal center axis of the base (10), the lower end of the cylinder body (20) is fixedly assembled with the surface of the base (10) by screws, and a piston rod for extension and retraction is arranged inside the cylinder body (20), and the upper end of the piston rod passes through the inside of the cylinder body (20) and extends upward.
3. The device for hot melting modified plastic particles according to claim 2, characterized in that: A mounting plate (21) is provided at the upper end of the piston rod of the cylinder body (20); the lower end surface of the mounting plate (21) is fixedly assembled with the piston rod of the cylinder body (20) by means of screws; one end of the mounting plate (21) is slidably and tightly arranged with the outer wall surface of the cover (13); a mounting frame (22) is welded to the upper end of the cover (13); the lower end surface of the mounting frame (22) is erected and tightly arranged with the upper end surface of the mounting plate (21).
4. The device for hot melting modified plastic particles according to claim 3, characterized in that: The surface of the mounting frame (22) is provided with a threaded hole (23) penetrating the interior thereof, and a threaded knob (24) is threadedly arranged on the internal thread surface of the threaded hole (23).
5. The device for hot melting modified plastic pellets according to claim 4, characterized in that: A thread groove (25) is provided on the surface of the mounting plate (21), and the external thread surface of the thread knob (24) and the internal thread surface of the thread groove (25) are threadably connected to each other.
6. The device for hot melting modified plastic pellets according to claim 1, characterized in that: The cover (13) is provided with an inner cavity (30) in the shape of an annular structure, and an inner wall of the inner cavity (30) is provided with a water inlet interface (31) and a water outlet interface (32), and the water inlet interface (31) and the water outlet interface (32) are respectively fixed to the cover (13) at their joints by welding, and the ends of the two are arranged to extend outwards.
7. The device for hot melting modified plastic pellets according to claim 1, characterized in that: An exhaust port (40) is provided through the upper end of the sealing cover (13), the connection between the exhaust port (40) and the sealing cover (13) is fixed by welding, the lower end of the exhaust port (40) passes through the sealing cover (13) and extends into the groove of the mold base (12), and the upper end of the exhaust port (40) is fixedly equipped with an air valve (41).