One-time demolding forming mold for preparing large automobile plastic part
By designing a one-time molding mold for large automobile plastic parts, including support and lifting mechanisms, the problems of inconvenience in removal of plastic parts and the risk of burns are solved, and an efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202420952480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-06
AI Technical Summary
When preparing large automobile plastic parts, the surface temperature of the newly released plastic parts is high, and manual direct removal will cause burn risks. At the same time, the plastic parts are large in size and heavy in mass, which makes it inconvenient to take them out, resulting in low production efficiency.
A single-molding mold is designed, including a support mechanism and a lifting mechanism. The support mechanism drives the support plate to rotate under the plastic parts by supporting the motor and intermittent gear system to avoid manual direct picking. The lifting mechanism drives the lifting and lowering of plastic parts through the lifting motor and threaded assembly to achieve efficient removal.
It effectively avoids the risk of burning when manually removing plastic parts, improves the practicality of the mold, and reduces manual intervention, reduces labor costs and improves production efficiency through automated removal process.
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Figure CN222590587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic parts processing, in particular to a one-time demoulding forming die for preparing large automobile plastic parts. Background Art
[0002] Plastic processing is a general term for various processes that convert synthetic resins or plastics into plastic products. It is a larger production sector in the plastics industry. In the process of plastic processing, molds are needed. Molds are a tool for producing plastic products and also a tool for giving plastic products a complete structure and precise dimensions. Injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to injecting the heated and melted material into the mold cavity under high pressure, and obtaining a molded product after cooling and solidification.
[0003] The reference patent name is: A molding die for automobile plastic parts (patent announcement number: CN212684587U, patent announcement date: 2021.03.12), including an upper mold frame and a lower mold frame, telescopic rods are fixedly installed on both sides of the lower end of the lower mold frame, and a shock-absorbing spring is sleeved on the telescopic inner rod of the telescopic rod. The upper end of the telescopic rod is fixedly connected to the lower mold, and the side of the shock-absorbing spring away from the lower mold frame is fixedly connected to the lower end of the lower mold. A lower material frame is provided at the middle position of the lower mold, and the upper mold frame is arranged above the lower mold frame. The left and right ends of the upper side of the upper mold frame are movably connected to a driving cylinder through a slider. The utility model arranges an adjustment column above the upper mold, and the adjustment column is connected to the adjustment block. The adjustment block is sleeved on the screw through a threaded hole. The reduction motor provided can drive the screw to rotate, and the screw will drive the adjustment block to move through the thread, thereby playing a role in fine-tuning the position of the upper mold, which is convenient for improving the accuracy of plastic parts production.
[0004] However, when implementing the above technical solutions, the following problems exist: 1. When preparing large automotive plastic parts, the surface temperature of the plastic parts just demolded is relatively high, and there is a risk of burns if they are directly taken down manually; 2. Due to the large size and heavy weight of the plastic parts, it is very inconvenient to take out the plastic parts, resulting in a long time to take out the plastic parts during use, which not only reduces the production efficiency but also wastes time and effort. Therefore, the utility model provides a one-time demolding molding mold for preparing large automotive plastic parts. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides a one-time demoulding molding die for preparing large automobile plastic parts, which solves the problem of burns caused by direct manual removal and the inconvenience of taking out the plastic parts.
[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a one-time demoulding molding mold for preparing large automobile plastic parts, including a mold body, the inner cavity of the mold body is provided with a support mechanism for driving a support plate to rotate, and the surface of the support plate is provided with a lifting mechanism for driving the plastic parts to rise and fall, and the support mechanism includes;
[0007] A steering assembly, comprising a steering shaft, the inner cavity of the mold body is fixedly connected to a support motor, the surface of the output shaft of the support motor is fixedly connected to a transmission shaft through a coupling, the surface of the transmission shaft is fixedly connected to an intermittent gear, the surface of the steering shaft is fixedly connected to a steering gear, and the top end of the steering shaft is fixedly connected to a threaded rod;
[0008] The transmission assembly is used to drive the steering shafts on both sides to rotate synchronously;
[0009] The clamping assembly is used for clamping and connecting the support plate and the threaded rod.
[0010] Preferably, the transmission assembly includes a first transmission wheel, the surface of which is connected to a second transmission wheel via a transmission belt, and the surface of the steering shaft is fixedly connected to the surface of the second transmission wheel.
[0011] Preferably, the clamping assembly comprises a clamping block, a connecting plate is fixedly connected to the surface of the support plate, a clamping groove is provided on the surface of the threaded rod, and the surface of the clamping block is slidably connected to the inner surface of the clamping groove.
[0012] Preferably, the lifting mechanism comprises:
[0013] The threaded assembly comprises a threaded block, the surface of the connecting plate is fixedly connected to the lifting box, the surface of the threaded block is rotatably connected to the bottom of the inner cavity of the lifting box, and the inner surface of the threaded block is threadedly connected to the surface of the threaded rod;
[0014] An engagement assembly, used to drive the threaded block to rotate;
[0015] The driving assembly is used to drive the engaging assembly to rotate.
[0016] Preferably, the meshing assembly comprises a vertical bevel gear, a transverse bevel gear is fixedly connected to the surface of the threaded block, and the surface of the vertical bevel gear meshes with the surface of the transverse bevel gear.
[0017] Preferably, the driving assembly comprises a lifting motor, the surface of the output shaft of the lifting motor is fixedly connected to a rotating shaft via a coupling, and the surface of the rotating shaft is fixedly connected to the surface of the vertical bevel gear.
[0018] Beneficial Effects
[0019] The utility model provides a one-step demoulding forming mold for preparing large automobile plastic parts. Compared with the prior art, it has the following beneficial effects:
[0020] (1) The one-time demolding molding die for preparing large automobile plastic parts starts a supporting motor to drive the intermittent gear to rotate. The intermittent gear contacts the steering gear to drive the steering gear to rotate ninety degrees. The steering gear drives the steering shaft to rotate. The steering shaft drives the front and rear threaded rods to rotate synchronously. The threaded rods drive the support plate to rotate to the bottom of the plastic part to support it. Therefore, the plastic part just demolded can be placed to cool before being removed, avoiding the risk of burns caused by direct manual removal, thereby improving the practicality of the molding die.
[0021] (2) The one-time demolding mold for preparing large automobile plastic parts starts the lifting motor to drive the threaded block to rotate, and the threaded block moves upward along the surface thread of the threaded rod. The threaded block drives the lifting box to move upward, the lifting box drives the connecting plate to move upward, the connecting plate drives the supporting plate to move upward, and the supporting plate drives the plastic part to move upward, so that the large automobile plastic parts can be taken out more smoothly and efficiently, reducing the need for manual intervention, reducing labor costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the transmission belt of the utility model;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the steering shaft of the utility model;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the support plate of the utility model;
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the lifting box of the utility model.
[0027] In the figure: 1. mold body; 2. support plate; 3. support mechanism; 31. steering assembly; 311. steering shaft; 312. support motor; 313. transmission shaft; 314. intermittent gear; 315. steering gear; 316. threaded rod; 32. transmission assembly; 321. first transmission wheel; 322. transmission belt; 323. second transmission wheel; 33. snap-in assembly; 331. snap-in block; 332. connecting plate; 333. snap-in groove; 4. lifting mechanism; 41. threaded assembly; 411. threaded block; 412. lifting box; 42. meshing assembly; 421. vertical bevel gear; 422. horizontal bevel gear; 43. driving assembly; 431. lifting motor; 432. rotating shaft. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-5 , the utility model provides two technical solutions:
[0030] Embodiment 1
[0031] A one-time demoulding molding mold for preparing large automobile plastic parts includes a mold body 1. The inner cavity of the mold body 1 is provided with a support mechanism 3 for driving a support plate 2 to rotate. Before the support plate 2 rotates 90 degrees, it will not contact the plastic part. The surface of the support plate 2 is provided with a lifting mechanism 4 for driving the plastic part to rise and fall. The support mechanism 3 includes:
[0032] The steering assembly 31 includes a steering shaft 311, which penetrates the mold body 1 and can rotate relative to the mold body 1. The inner cavity of the mold body 1 is fixedly connected with a support motor 312, which is connected to an external power supply and is a three-phase asynchronous motor. The surface of the output shaft of the support motor 312 is fixedly connected with a transmission shaft 313 through a coupling, and the surface of the transmission shaft 313 is fixedly connected with an intermittent gear 314. When the intermittent gear 314 contacts the steering gear 315, it just drives the steering gear 315 to rotate ninety degrees. The surface of the steering shaft 311 is fixedly connected with the steering gear 315, and the surface of the intermittent gear 314 meshes with the surface of the steering gear 315. The top of the steering shaft 311 is fixedly connected with a threaded rod 316;
[0033] The transmission assembly 32 is used to drive the steering shafts 311 on both sides to rotate synchronously. The transmission assembly 32 includes a first transmission wheel 321. The surface of the front steering shaft 311 is fixedly connected to the surface of the first transmission wheel 321. The surface of the first transmission wheel 321 is connected to the second transmission wheel 323 through a transmission belt 322. The surface of the rear steering shaft 311 is fixedly connected to the surface of the second transmission wheel 323.
[0034] The clamping assembly 33 is used to clamp and connect the support plate 2 and the threaded rod 316. The clamping assembly 33 includes a clamping block 331. When the threaded rod 316 rotates, the support plate 2 can be driven to rotate by the clamping block 331 and the clamping groove 333, and the connecting plate 332 can slide up and down along the surface of the threaded rod 316. The surface of the support plate 2 is fixedly connected with the connecting plate 332, and the inner surface of the connecting plate 332 is fixedly connected with the surface of the clamping block 331. The surface of the threaded rod 316 is provided with a clamping groove 333, and the surface of the clamping block 331 is fixed with the clamping groove The inner surface of 333 is slidably connected, and the intermittent gear 314 is driven to rotate by starting the support motor 312. The intermittent gear 314 contacts the steering gear 315 to drive the steering gear 315 to rotate ninety degrees. The steering gear 315 drives the steering shaft 311 to rotate. The steering shaft 311 drives the front and rear threaded rods 316 to rotate synchronously. The threaded rods 316 drive the support plate 2 to rotate to the bottom of the plastic part to support it, so that the plastic part that has just been demolded can be placed to cool before being removed, avoiding the risk of burns when directly removing it manually, thereby improving the practicality of the molding mold.
[0035] Embodiment 2
[0036] The main difference from the first embodiment is:
[0037] A one-time demoulding molding mold for preparing large automobile plastic parts includes a mold body 1. The inner cavity of the mold body 1 is provided with a support mechanism 3 for driving a support plate 2 to rotate. Before the support plate 2 rotates 90 degrees, it will not contact the plastic part. The surface of the support plate 2 is provided with a lifting mechanism 4 for driving the plastic part to rise and fall. The lifting mechanism 4 includes:
[0038] The threaded assembly 41 includes a threaded block 411, a lifting box 412 is fixedly connected to the surface of the connecting plate 332, a threaded rod 316 penetrates the lifting box 412 and can slide relative to the lifting box 412, a surface of the threaded block 411 is rotatably connected to the bottom of the inner cavity of the lifting box 412, and an inner surface of the threaded block 411 is threadedly connected to a surface of the threaded rod 316;
[0039] The meshing assembly 42 is used to drive the threaded block 411 to rotate. The meshing assembly 42 includes a vertical bevel gear 421. The surface of the threaded block 411 is fixedly connected with a horizontal bevel gear 422. The threaded rod 316 penetrates the horizontal bevel gear 422 and can slide relative to the horizontal bevel gear 422. The surface of the vertical bevel gear 421 meshes with the surface of the horizontal bevel gear 422.
[0040] The driving component 43 is used to drive the meshing component 42 to rotate. The driving component 43 includes a lifting motor 431. The lifting motor 431 is connected to an external power supply and is a three-phase asynchronous motor. The surface of the lifting motor 431 is fixedly connected to the inner wall of the lifting box 412. The surface of the output shaft of the lifting motor 431 is fixedly connected to the rotating shaft 432 through a coupling. The surface of the rotating shaft 432 is fixedly connected to the surface of the vertical bevel gear 421. By starting the lifting motor 431, the threaded block 411 is driven to rotate. The threaded block 411 moves upward along the surface thread of the threaded rod 316. The threaded block 411 drives the lifting box 412 to move upward. The lifting box 412 drives the connecting plate 332 to move upward. The connecting plate 332 drives the support plate 2 to move upward. The support plate 2 drives the plastic parts to move upward, so that large automotive plastic parts can be taken out more smoothly and efficiently, reducing the need for manual intervention, reducing labor costs, and improving production efficiency.
[0041] When in use, after the plastic part in the mold body 1 is completed and ejected, the support motor 312 is started, the support motor 312 drives the transmission shaft 313 to rotate, the transmission shaft 313 drives the intermittent gear 314 to rotate, the intermittent gear 314 contacts the steering gear 315 and drives the steering gear 315 to rotate ninety degrees, the steering gear 315 drives the steering shaft 311 to rotate, the front steering shaft 311 drives the first transmission wheel 321 to rotate, the first transmission wheel 321 drives the second transmission wheel 323 to rotate through the transmission belt 322, the second transmission wheel 323 drives the rear steering shaft 311 to rotate, the steering shaft 311 drives the front and rear threaded rods 316 to rotate synchronously, and the threaded rods 316 are connected to the clamping groove 33 3 and the clamping block 331 drive the connecting plate 332 to rotate ninety degrees, the connecting plate 332 drives the supporting plate 2 to rotate to the bottom of the plastic part to support it, and the lifting motor 431 is started, the lifting motor 431 drives the rotating shaft 432 to rotate, the rotating shaft 432 drives the vertical bevel gear 421 to rotate, the vertical bevel gear 421 drives the horizontal bevel gear 422 to rotate, the horizontal bevel gear 422 drives the threaded block 411 to rotate, the threaded block 411 moves upward along the surface thread of the threaded rod 316, the threaded block 411 drives the lifting box 412 to move upward, the lifting box 412 drives the connecting plate 332 to move upward, the connecting plate 332 drives the supporting plate 2 to move upward, and the supporting plate 2 drives the plastic part to move upward.
[0042] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A one-step demoulding mold for preparing large automobile plastic parts, comprising a mold body (1), characterized in that: The inner cavity of the mold body (1) is provided with a support mechanism (3) for driving the support plate (2) to rotate, and the surface of the support plate (2) is provided with a lifting mechanism (4) for driving the plastic part to rise and fall, and the support mechanism (3) comprises: A steering assembly (31), comprising a steering shaft (311), the inner cavity of the mold body (1) is fixedly connected to a support motor (312), the surface of the output shaft of the support motor (312) is fixedly connected to a transmission shaft (313) via a coupling, the surface of the transmission shaft (313) is fixedly connected to an intermittent gear (314), the surface of the steering shaft (311) is fixedly connected to a steering gear (315), and the top end of the steering shaft (311) is fixedly connected to a threaded rod (316); A transmission assembly (32) is used to drive the steering shafts (311) on both sides to rotate synchronously; The clamping assembly (33) is used for clamping and connecting the support plate (2) and the threaded rod (316).
2. The one-step demoulding molding die for preparing large automobile plastic parts according to claim 1, characterized in that: The transmission assembly (32) comprises a first transmission wheel (321), the surface of the first transmission wheel (321) is connected to a second transmission wheel (323) via a transmission belt (322), and the surface of the steering shaft (311) is fixedly connected to the surface of the second transmission wheel (323).
3. The one-step demoulding molding die for preparing large automobile plastic parts according to claim 1, characterized in that: The clamping assembly (33) comprises a clamping block (331), a connecting plate (332) is fixedly connected to the surface of the support plate (2), a clamping groove (333) is provided on the surface of the threaded rod (316), and the surface of the clamping block (331) is slidably connected to the inner surface of the clamping groove (333).
4. The one-step demoulding molding die for preparing large automobile plastic parts according to claim 3, characterized in that: The lifting mechanism (4) comprises: The threaded assembly (41) comprises a threaded block (411), the surface of the connecting plate (332) is fixedly connected to a lifting box (412), the surface of the threaded block (411) is rotatably connected to the bottom of the inner cavity of the lifting box (412), and the inner surface of the threaded block (411) is threadedly connected to the surface of the threaded rod (316); An engagement assembly (42) for driving the threaded block (411) to rotate; The driving assembly (43) is used to drive the engaging assembly (42) to rotate.
5. The one-step demoulding molding die for preparing large automobile plastic parts according to claim 4, characterized in that: The meshing assembly (42) comprises a vertical bevel gear (421), a transverse bevel gear (422) is fixedly connected to the surface of the threaded block (411), and the surface of the vertical bevel gear (421) meshes with the surface of the transverse bevel gear (422).
6. The one-step demoulding molding die for preparing large automobile plastic parts according to claim 5, characterized in that: The driving assembly (43) comprises a lifting motor (431), the surface of the output shaft of the lifting motor (431) is fixedly connected to a rotating shaft (432) via a coupling, and the surface of the rotating shaft (432) is fixedly connected to the surface of the vertical bevel gear (421).
Citation Information
Patent Citations
Automobile plastic part forming die
CN212684587U