Carbon fiber forming fixing device

By designing a carbon fiber forming fixture, extruding and supporting the carbon fiber material with a mold cavity, and vacuuming to remove bubbles, the problem of bending and deformation of the carbon fiber material due to gravity during the baking process is solved, and the molding quality and density are significantly improved.

CN222590747UActive Publication Date: 2025-03-11SHAANXI IND VOCATIONAL & TECH COLLEGE
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Patent Information

Application Number
CN202420923634.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the baking process of carbon fiber materials, long rod carbon fiber materials are prone to bend and deform due to their own gravity, resulting in the shape not meeting production requirements and causing waste.

Method used

A carbon fiber forming fixture is designed, including an upper cover plate and a lower cover plate. A mold cavity is formed between the two. The carbon fiber material is extruded and supported through the mold cavity to prevent deformation, and bubbles on the surface of the material are removed through a vacuum valve to improve the fusion of resin and carbon fiber.

Benefits of technology

Effectively prevent carbon fiber materials from bending and deforming due to gravity during baking, improve molding quality and density, reduce waste, and improve the strength and stability of the materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222590747U_ABST
Patent Text Reader

Abstract

The utility model discloses a carbon fiber forming fixing device which comprises an upper cover plate and a lower cover plate, a first cavity is formed in the upper cover plate, a second cavity is formed in the lower cover plate, a vacuumizing valve is arranged on the side edge of the lower cover plate and communicates with the second cavity, and a sealing strip is arranged on the attached face of the upper cover plate and the lower cover plate; the second cavity plays a role in preliminarily supporting the carbon fiber cloth, the upper cover plate covers the upper part of the upper cover plate, so that the first cavity and the second cavity are combined to form a mold cavity, and the mold cavity extrudes the impregnated carbon fiber material, so that gaps in the carbon fiber material can be fully filled with resin; the carbon fiber material is placed in the mold cavity and then placed in the autoclave to be baked, the cover plate can play a role in supporting the carbon fiber material, the carbon fiber material is prevented from being bent and deformed under the action of the gravity of the carbon fiber material in the baking process, and the baking quality of the carbon fiber material is improved. And the forming quality of the carbon fiber material is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbon fiber processing and manufacturing, and specifically relates to a carbon fiber forming and fixing device. Background Art

[0002] Carbon fiber is a material made of carbon atoms arranged in a fibrous structure. It has the characteristics of light weight, high strength, corrosion resistance and high temperature resistance. Due to its excellent performance and characteristics, it is widely used in aerospace, automobile manufacturing, sports equipment and other fields.

[0003] In the process of making carbon fiber materials, the carbon fiber materials need to be impregnated with resin and then placed in an autoclave to be baked into the required structure. The problem encountered is that when the carbon fiber material is too long, it will bend and deform when placed in the furnace, causing the shape of the long-rod carbon fiber material to not meet production requirements and resulting in waste. Utility Model Content

[0004] In order to solve the problems encountered in the above-mentioned background technology, the present application proposes a carbon fiber molding fixing device, which can be used to provide support for the carbon fiber material during the baking process of the carbon fiber material, prevent the carbon fiber material from deforming during the baking process, and thereby improve the molding quality of the carbon fiber material.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A carbon fiber molding and fixing device comprises an upper cover plate and a lower cover plate, wherein a first cavity is formed in the upper cover plate, and a second cavity is formed in the lower cover plate, a vacuum valve is arranged on the side of the lower cover plate, and the vacuum valve is connected to the second cavity, and a sealing strip is arranged on the contacting surface of the upper cover plate and the lower cover plate.

[0007] In one embodiment of the present application, a module plate is disposed in the second cavity of the lower cover plate.

[0008] In one embodiment of the present application, handles are installed on the sides of the upper cover plate and the lower cover plate.

[0009] In one embodiment of the present application, the handle is arranged in a circular ring shape.

[0010] In one embodiment of the present application, a positioning hole is formed on the upper cover plate, and a positioning column is provided on the lower cover plate.

[0011] In one embodiment of the present application, a pry hole is provided on the side of the upper cover plate.

[0012] In one embodiment of the present application, the sides of the upper cover plate and the lower cover plate are connected by a rotating shaft.

[0013] In one embodiment of the present application, a roller is installed at the bottom of the lower cover plate.

[0014] In summary, the technical solution proposed in the present application includes the following beneficial technical effects: the present application lays the carbon fiber material in the second cavity, and the second cavity provides preliminary support for the carbon fiber cloth. The carbon fiber cloth can be coated in the second cavity to allow the carbon fiber to be impregnated with resin. The upper cover plate is covered on the upper part of the upper cover plate to combine the first cavity and the second cavity to form a mold cavity. On the one hand, the mold cavity extrude the impregnated carbon fiber material so that the resin can fully fill the gaps inside the carbon fiber material, promote the fusion of the resin and the carbon fiber material, and increase the density of the carbon fiber material, which is beneficial to improving the strength and stability of the carbon fiber material after molding. On the other hand, the carbon fiber material is placed in the mold cavity and then put into the autoclave for baking. The cover plate can support the carbon fiber material to prevent the carbon fiber material from bending and deforming due to its own gravity during the baking process, which is beneficial to improving the molding quality of the carbon fiber material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 A schematic diagram of the three-dimensional structure of a carbon fiber molding and fixing device provided in one embodiment of the present application;

[0017] Figure 2 A schematic diagram of a top view of a carbon fiber molding and fixing device provided in one embodiment of the present application;

[0018] Figure 3 A schematic diagram of the three-dimensional structure of a carbon fiber molding and fixing device provided in one embodiment of the present application;

[0019] Figure 4 A schematic diagram of the three-dimensional structure of a carbon fiber molding and fixing device provided in one embodiment of the present application;

[0020] Figure 5 A bottom view structural diagram of a carbon fiber molding and fixing device provided in one embodiment of the present application;

[0021] In the figure: upper cover plate-1, first cavity-11, positioning hole-12, pry hole-13, rotating shaft-14;

[0022] Lower cover plate-2, second cavity-21, vacuum valve-22, module plate-23, positioning column-24, roller-25;

[0023] Handle - 3;

[0024] Carbon fiber sheet -100. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application is clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work also fall within the scope of protection of the present application.

[0026] It should be noted that in the description of the present application, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0027] The terms "installed", "connected" and "connected" in this application should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0028] In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

[0029] This embodiment provides a carbon fiber molding and fixing device, see Figure 1-Figure 5 As shown, it includes an upper cover plate 1 and a lower cover plate 2, wherein a first cavity 11 is formed in the upper cover plate 1, and a second cavity 21 is formed in the lower cover plate 2. A vacuum valve 22 is provided on the side of the lower cover plate 2, and the vacuum valve 22 is connected to the second cavity 21. A sealing strip is provided on the mating surface of the upper cover plate 1 and the lower cover plate 2.

[0030] In the above embodiment, the carbon fiber forming fixture is composed of an upper cover plate 1 and a lower cover plate 2. A second cavity 21 is formed in the lower cover plate 2. Carbon fiber material, such as carbon fiber cloth, is laid in the second cavity 21. The second cavity 21 provides preliminary support for the carbon fiber cloth. The carbon fiber cloth is placed in the second cavity 21 after being impregnated with resin. The carbon fiber cloth can also be coated with resin for a second time in the second cavity 21 so that the carbon fiber is fully impregnated with the resin. A first cavity 11 is formed in the upper cover plate 1. The upper cover plate 1 is covered on the upper part of the lower cover plate 2 so that the first cavity 11 and The second cavity 21 is fitted to form a mold cavity. On the one hand, the mold cavity squeezes the impregnated carbon fiber material so that the resin can fully fill the gap inside the carbon fiber material, promote the fusion of the resin and the carbon fiber material, and increase the density of the carbon fiber material, which is beneficial to improve the firmness and stability of the carbon fiber material after molding. On the other hand, the carbon fiber material is placed in the mold cavity and then put into the autoclave for baking. The cover plate can support the carbon fiber material to prevent the carbon fiber material from bending and deforming under its own gravity during the baking process, which is beneficial to improve the molding quality of the carbon fiber material. In addition, bubbles will be generated during the process of impregnating the carbon fiber material with resin. The bubbles will weaken the adhesion between the resin and the carbon fiber, resulting in a decrease in the interface bonding strength, thereby affecting the tensile and compressive mechanical properties of the material. Therefore, a vacuum valve 22 is provided on the side of the lower cover plate 2, and the vacuum valve 22 is connected to the second cavity 21. When the first cavity 11 and the second cavity 21 are fitted to form a mold cavity, the vacuum valve 22 is connected to the vacuum pump to extract the gas in the mold cavity to cause the bubbles to escape from the resin, thereby reducing or eliminating the bubbles, which is easy to improve the quality and stability of the carbon fiber product after molding. Furthermore, a sealing strip is provided on the mating surface of the upper cover plate 1 and the lower cover plate 2, which is beneficial to improving the sealing of the mold cavity and further improving the efficiency of removing bubbles.

[0031] In one embodiment of the present application, see Figure 2 As shown, a module plate 23 is disposed in the second cavity 21 of the lower cover plate 2 .

[0032] In the above embodiment, during the molding process of the carbon fiber material, it is necessary to mold the carbon fiber material into different external shapes according to actual needs. A module plate 23 is provided in the second cavity 21 of the lower cover plate 2. The placement position of the module plate 23 can be changed as needed. Preferably, the model plate 23 can also be replaced with modules of different shapes. A plurality of model plates 23 can be provided, and then the shape of the inside of the mold cavity is adjusted according to the molding requirements of the carbon fiber material, so as to adapt to different product external shape requirements, for example Figure 1 As shown, when the carbon fiber board 100 is formed, grooves need to be reserved on the side to accommodate the later processing and assembly of the carbon fiber board 100. A module board 23 can be placed in the second cavity 21 to adjust the internal shape of the mold cavity, thereby changing the external shape of the carbon fiber board 100 after molding in the mold cavity.

[0033] In one embodiment of the present application, refer to Figure 1 As shown, handles 3 are installed on the sides of the upper cover plate 1 and the lower cover plate 2.

[0034] In the above embodiment, handles 3 are installed on the sides of the upper cover plate 1 and the lower cover plate 2 to increase the gripping points and facilitate the opening and closing of the upper cover plate 1 and the lower cover plate 2.

[0035] In one embodiment of the present application, see Figure 1 As shown, the handle 3 is arranged in a ring shape.

[0036] In the above embodiment, the ring-shaped handle 3 is easier to grasp. In addition, the ring-shaped handle 3 is suitable for matching with the lifting hook, so that the lifting tool can lift and transport the cover plate.

[0037] In one embodiment of the present application, see Figure 1 As shown, a positioning hole 12 is opened on the upper cover plate 1 , and a positioning column 24 is provided on the lower cover plate 2 .

[0038] In the above embodiment, when the upper cover plate 1 is hoisted and fitted with the lower cover plate 2 in the vertical direction, the positioning hole 12 is used to be socketed and positioned with the positioning column 24 to prevent the upper cover plate 1 and the lower cover plate 2 from deviating during the fitting and docking, which is beneficial to improve the alignment of the upper cover plate 1 and the lower cover plate 2 when they are fitted together and improve the fitting efficiency.

[0039] In one embodiment of the present application, see Figure 3 As shown, a pry hole 13 is provided on the side of the upper cover plate 1 .

[0040] In the above embodiment, when the upper cover plate 1 and the lower cover plate 2 are fitted together, they may be too tight to be separated. The pry hole 13 set on the side of the upper cover plate 1 provides a fulcrum for a crowbar. When the upper cover plate 1 and the lower cover plate 2 are tightly fitted and difficult to separate, the crowbar is inserted into the pry hole 13, and the upper cover plate 1 is pried off the lower cover plate 2 by using the lever principle, which is beneficial to improving the mold removal efficiency.

[0041] In one embodiment of the present application, see Figure 4 As shown, the sides of the upper cover plate 1 and the lower cover plate 2 are connected via a rotating shaft 14 .

[0042] In a preferred embodiment of the present application, the sides of the upper cover 1 and the lower cover 2 are connected by a rotating shaft 14, and the upper cover 1 can be rotated around the rotating shaft 14 to be opened relative to the lower cover 2. Compared with fitting the upper cover 1 and the lower cover 2 in the vertical direction, the upper cover 1 can be directly rotated around the rotating shaft 14 to fit the lower cover 2 without lifting, which is beneficial to improving the convenience and efficiency of opening and closing the upper cover 1 and the lower cover 2.

[0043] In one embodiment of the present application, see Figure 5 As shown, a roller 25 is installed at the bottom of the lower cover plate 2.

[0044] In the above embodiment, the roller 25 is installed at the bottom of the lower cover plate 2 to reduce the friction between the lower cover plate 2 and the ground, which can make the transfer of the carbon fiber molding fixture more convenient.

[0045] In the actual use of the present application: carbon fiber materials, such as carbon fiber cloth, are stacked and laid in the second cavity 21, and each layer of carbon fiber cloth is coated with resin in the second cavity 21 so that the carbon fiber is fully impregnated with the resin. A first cavity 11 is formed in the upper cover plate 1, and the upper cover plate 1 is covered on the upper part of the upper cover plate 1 so that the first cavity 11 and the second cavity 21 are fitted together to form a mold cavity. The carbon fiber material is extruded and plasticized in the mold cavity. A vacuum valve 22 is provided on the side of the lower cover plate 2, and the vacuum valve 22 is connected to the second cavity 21. When the first cavity 11 and the second cavity 21 are fitted together to form a mold cavity, the vacuum valve 22 is connected to a vacuum pump to extract the gas in the mold cavity, which can cause bubbles to escape from the resin. Figure 1 As shown, a carbon fiber plate 100 is formed in a mold cavity.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A carbon fiber molding fixture, characterized in that: The invention comprises an upper cover plate (1) and a lower cover plate (2), wherein a first cavity (11) is formed in the upper cover plate (1), and a second cavity (21) is formed in the lower cover plate (2), a vacuum valve (22) is arranged on the side of the lower cover plate (2), and the vacuum valve (22) is connected to the second cavity (21), and a sealing strip is arranged on the contacting surface of the upper cover plate (1) and the lower cover plate (2).

2. The carbon fiber molding fixture according to claim 1, characterized in that: A module plate (23) is arranged in the second cavity (21) of the lower cover plate (2).

3. The carbon fiber molding fixture according to claim 1, characterized in that: Handles (3) are installed on the sides of the upper cover plate (1) and the lower cover plate (2).

4. The carbon fiber molding fixture according to claim 3, characterized in that: The handle (3) is arranged in a circular ring shape.

5. The carbon fiber molding fixture according to claim 1, characterized in that: The upper cover plate (1) is provided with a positioning hole (12), and the lower cover plate (2) is provided with a positioning column (24).

6. The carbon fiber molding fixture according to claim 1, characterized in that: The side of the upper cover plate (1) is provided with a pry hole (13).

7. The carbon fiber molding fixture according to claim 1, characterized in that: The sides of the upper cover plate (1) and the lower cover plate (2) are connected via a rotating shaft (14).

8. The carbon fiber molding fixture according to any one of claims 1 to 7, characterized in that: A roller (25) is installed at the bottom of the lower cover plate (2).