Automatic box filling machine for ceramic closestool

Abstract

The utility model belongs to the technical field of ceramic production equipment, and particularly relates to an automatic box filling machine for a ceramic closestool, which comprises a fixed frame, a cross beam linear module is fixedly connected to the fixed frame, a longitudinal beam linear module is connected to the movable end of the cross beam linear module, and the cross beam linear module drives the longitudinal beam linear module to move horizontally. The movable end of the longitudinal beam linear module is connected with a clamping mechanism, and the longitudinal beam linear module drives the clamping mechanism to move vertically. According to the device, the ceramic closestool is moved into the split type paper box under the cooperation effect of the cross beam linear module and the longitudinal beam linear module, then automatic boxing is achieved, manual boxing is replaced, manpower is saved, and the boxing efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic production equipment, in particular to an automatic box packing machine for ceramic toilets. Background Art

[0002] After the traditional sanitary ceramic toilet is produced, it needs to be packaged and sealed. Due to the current development of automation, the transportation of toilets is transported to the packaging and sealing area through a conveyor line. The toilet is mainly packed by manual packing, which has high labor intensity and low packing efficiency. Therefore, an automatic packing machine for ceramic toilets is urgently needed to solve the problem. Utility Model Content

[0003] The utility model aims to provide an automatic box packing machine for ceramic toilets to solve the above problems.

[0004] To achieve the above purpose, the utility model provides the following solutions:

[0005] A ceramic toilet automatic packing machine comprises: a fixed frame, a horizontal beam linear module is fixedly connected to the fixed frame, a movable end of the horizontal beam linear module is connected to a longitudinal beam linear module, the horizontal beam linear module drives the longitudinal beam linear module to move horizontally, the movable end of the longitudinal beam linear module is connected to a clamping mechanism, and the longitudinal beam linear module drives the clamping mechanism to move vertically.

[0006] Preferably, the fixed frame includes a base, the two ends of the top of the base are respectively fixed with columns, a tie portion is provided between the middle parts of the two columns, a linear module mounting beam is provided between the tops of the two columns, the ends of the linear module mounting beam are respectively fixed to the corresponding tops of the columns, and the fixed end of the crossbeam linear module is fixed on the linear module mounting beam.

[0007] Preferably, the clamping mechanism comprises a base, and clamping assemblies are respectively provided on the left and right sides of the bottom of the base, and the clamping assembly comprises two clamping arms, the top of the clamping arm is hinged to the bottom of the base, and the bottom of the clamping arm is provided with a clamping part, and the two clamping arms are transmission-connected with a driving part, and the fixed end of the driving part is fixedly connected to the base;

[0008] A displacement compensation part is provided at the center of the top of the base, the movable end of the displacement compensation part is fixedly connected to the top of the base, and the fixed end of the displacement compensation part is fixedly connected to the movable end of the longitudinal beam linear module.

[0009] Preferably, the driving part comprises a cylinder, the fixed end of the cylinder is fixedly connected to the top of the base, the movable end of the cylinder is hinged to the top ends of two pull rods, the bottom ends of the pull rods are hinged to pull rod mounting seats, and the pull rod mounting seats are fixedly connected to the corresponding middle parts of the clamp arms.

[0010] Preferably, a double-ear mounting seat is fixedly connected to the corner of the base, the bottom end of the double-ear mounting seat passes through the base, the bottom end of the double-ear mounting seat is hinged to the top end of the clamp arm mounting seat, and the bottom end of the clamp arm mounting seat is fixedly connected to the corresponding top of the clamp arm.

[0011] Preferably, the clamping portion includes a universal clamping plate, which is arranged at the bottom end of the clamping arm, and the universal clamping plate includes a mounting rod and a contact plate, the mounting rod is fixedly connected to the bottom end of the clamping arm, the contact plate is spherically hinged to one end of the mounting rod away from the clamping arm, a spring is provided at the spherical hinge between the contact plate and the mounting rod, the spring is coaxially sleeved on the outside of the mounting rod, one end of the spring is fixedly connected to the contact plate, and the other end of the spring is fixedly connected to the outside of the mounting rod.

[0012] Preferably, the displacement compensation part includes a spline shaft mounting plate, the bottom of the spline shaft mounting plate is fixed to the top center of the base, the top of the spline shaft mounting plate is coaxially fixed with a spline shaft, the spline shaft is vertically slidably connected with a spline sleeve, and the top of the spline sleeve is fixed to the movable end of the longitudinal beam linear module.

[0013] Preferably, the anchoring portion comprises a brace, and an end portion of the brace is fixedly connected to the middle portion of the corresponding column.

[0014] Compared with the prior art, the utility model has the following advantages and technical effects:

[0015] When in use, it is fixed to the ground through a fixed frame, and the longitudinal beam linear module and the clamping mechanism are driven horizontally by the crossbeam linear module, and the clamping mechanism is driven vertically by the longitudinal beam linear module. After the clamping mechanism clamps the ceramic toilet, the crossbeam linear module and the longitudinal beam linear module cooperate to move the ceramic toilet into the split carton, thereby realizing automatic packing, replacing manual packing, saving manpower and improving packing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model;

[0019] Figure 3This is a schematic structural diagram of the clamping mechanism of the utility model from another angle;

[0020] Figure 4 This is a schematic diagram of the universal splint structure of the utility model;

[0021] Among them, 1. fixed frame; 2. horizontal beam linear module; 3. longitudinal beam linear module; 4. clamping mechanism; 11. base; 12. column; 13. tension support; 14. linear module mounting beam; 41. base; 42. clamping arm; 411. spline bushing; 412. spline shaft; 413. spline shaft mounting plate; 414. cylinder; 415. double ear mounting seat; 421. clamping arm mounting seat; 423. pull rod mounting seat; 424. universal clamp; 425. pull rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Reference Figures 1 to 4 The utility model discloses an automatic packing machine for ceramic toilets, comprising: a fixed frame 1, a horizontal beam linear module 2 is fixedly connected to the fixed frame 1, a longitudinal beam linear module 3 is connected to the movable end of the horizontal beam linear module 2, the horizontal beam linear module 2 drives the longitudinal beam linear module 3 to move horizontally, a clamping mechanism 4 is connected to the movable end of the longitudinal beam linear module 3, and the longitudinal beam linear module 3 drives the clamping mechanism 4 to move vertically.

[0025] When in use, it is fixed on the ground through the fixed frame 1, and the longitudinal beam linear module 3 and the clamping mechanism 4 are driven to move horizontally through the cross beam linear module 2, and the clamping mechanism 4 is driven to move vertically through the longitudinal beam linear module 3. After the clamping mechanism 4 clamps the ceramic toilet, the cross beam linear module 2 and the longitudinal beam linear module 3 cooperate to move the ceramic toilet into the split carton, thereby realizing automatic packing, replacing manual packing, saving manpower, and improving packing efficiency.

[0026] A further optimized solution is that the fixed frame 1 includes a base 11, and columns 12 are respectively fixedly connected to the two ends of the top of the base 11, a tie portion is provided between the middle parts of the two columns 12, and a linear module mounting beam 14 is provided between the tops of the two columns 12, and the ends of the linear module mounting beam 14 are respectively fixedly connected to the tops of the corresponding columns 12, and the fixed end of the crossbeam linear module 2 is fixed on the linear module mounting beam 14.

[0027] According to a further optimized solution, the anchoring portion includes a tensioning brace 13 , and an end of the tensioning brace 13 is fixedly connected to the middle of the corresponding column 12 .

[0028] The fixed frame 1 is provided with a base 11, columns 12, a brace 13 and a linear module mounting beam 14. The base 11 is fixed to the cement floor by expansion bolts, the two columns 12 are fixed to the base 11 by bolts, the brace 13 is fixed between the two columns 12, and the linear module mounting beam 14 is fixed to the top of the two columns 12.

[0029] The crossbeam linear module 2 is provided with a servo drive motor, a standard linear module, a module connection plate, three U-shaped photoelectric devices and a baffle. The standard linear module is fixedly connected to the linear module mounting beam 14, the servo drive motor is fixedly connected to the standard linear module, the module connection plate is fixedly connected to the movable part of the standard linear module, the three U-shaped photoelectric devices are all fixedly connected to the standard linear module, and the baffle is fixedly connected to the movable part of the standard linear module.

[0030] The structure of the longitudinal beam linear module 3 is exactly the same as that of the transverse beam linear module 2.

[0031] The crossbeam linear module 2 and the longitudinal beam linear module 3 are both existing technologies, and the crossbeam linear module 2 and the longitudinal beam linear module 3 are preferably NC-230927 linear modules.

[0032] Further optimized solution, the clamping mechanism 4 includes a base 41, and clamping components are respectively provided on the left and right sides of the bottom of the base 41, and the clamping component includes two clamping arms 42, the top of the clamping arm 42 is hinged to the bottom of the base 41, and a clamping part is provided at the bottom of the clamping arm 42, and the two clamping arms 42 are transmission-connected with a driving part, and the fixed end of the driving part is fixedly connected to the base 41;

[0033] A displacement compensation part is provided at the center of the top of the base 41 , the movable end of the displacement compensation part is fixedly connected to the top of the base 41 , and the fixed end of the displacement compensation part is fixedly connected to the movable end of the longitudinal beam linear module 3 .

[0034] A further optimized solution is that the driving part includes a cylinder 414, a fixed end of the cylinder 414 is fixedly connected to the top of the base 41, a movable end of the cylinder 414 is hinged to the top ends of two pull rods 425, the bottom ends of the pull rods 425 are hinged to a pull rod mounting seat 423, and the pull rod mounting seat 423 is fixedly connected to the middle part of the corresponding clamping arm 42.

[0035] A further optimized solution is that a double-ear mounting seat 415 is fixedly connected to the corner of the base 41, the bottom end of the double-ear mounting seat 415 passes through the base 41, the bottom end of the double-ear mounting seat 415 is hinged to the top of the clamping arm mounting seat 421, and the bottom end of the clamping arm mounting seat 421 is fixedly connected to the top of the corresponding clamping arm 42.

[0036] A further optimized solution is that the clamping part includes a universal clamping plate 424, which is arranged at the bottom end of the clamping arm 42. The universal clamping plate 424 includes a mounting rod and a contact plate. The mounting rod is fixedly connected to the bottom end of the clamping arm 42, and the contact plate is spherically hinged to one end of the mounting rod away from the clamping arm 42. A spring is provided at the spherical hinge between the contact plate and the mounting rod. The spring is coaxially sleeved on the outside of the mounting rod, one end of the spring is fixedly connected to the contact plate, and the other end of the spring is fixedly connected to the outside of the mounting rod.

[0037] A further optimized solution is that the displacement compensation part includes a spline shaft mounting plate 413, the bottom of the spline shaft mounting plate 413 is fixedly connected to the top center of the base 41, the top of the spline shaft mounting plate 413 is coaxially fixedly connected with a spline shaft 412, the spline shaft 412 is vertically slidably connected with a spline shaft sleeve 411, and the top end of the spline shaft sleeve 411 is fixedly connected to the movable end of the longitudinal beam linear module 3.

[0038] The clamping mechanism 4 includes a base 41 and at least four clamping arms 42, and the clamping arms 42 are preferably profiles. A spline shaft sleeve 411, a spline shaft 412, a spline shaft mounting plate 413 and two cylinders 414 are provided at the top center of the base 41. The four corners of the top of the base 41 are respectively fixed to the double-ear mounting seats 415. The top of the spline shaft sleeve 411 is fixed to the movable end of the longitudinal beam linear module 3. The spline shaft 412 is vertically slidably connected to the spline shaft sleeve 411. The spline shaft mounting plate 413 is fixed to the bottom end of the spline shaft 412, and the spline shaft mounting plate 413 is fixed to the center of the base 41.

[0039] The purpose of setting the spline shaft 412 and the spline sleeve 411 is to adapt to split cartons of different depths. When the depth of the split carton is shallow and the movable end of the longitudinal beam linear module 3 drops a long distance, the spline shaft 412 slides along the spline sleeve 411, so that after the ceramic toilet touches the bottom of the split carton, the movable end of the longitudinal beam linear module 3 can still move a certain distance, thereby adapting to split cartons of different depths.

[0040] The clamp arm 42 is provided with a clamp arm mounting seat 421, a pull rod mounting seat 423, a universal clamp plate 424 and a pull rod 425. The clamp arm 42 is fixedly connected to the clamp arm mounting seat 421, the clamp arm mounting seat 421 and the double-ear mounting seat 422 are hinged, the middle of the clamp arm 42 is fixedly connected to the pull rod mounting seat 423, the pull rod mounting seat 423 is hinged to the end of the pull rod 425, and the universal clamp plate 424 is fixedly connected to the bottom of the clamp arm 42. A Y-shaped joint is provided on the movable end of the cylinder 414, and the movable end of the cylinder 414 is hinged to the top of the two pull rods 425 through the Y-shaped joint. The cylinder 414 contracts and pulls the two pull rods 425, which in turn pulls the corresponding two clamping arms 42 to rotate around their hinges to complete the clamping action. The universal clamping plate 424 at the bottom of the clamping arm 42 presses the outside of the toilet, and the ceramic toilet is sent to the designated position through the horizontal beam linear module 2 and the longitudinal beam linear module 3. The cylinder 414 extends to release the ceramic toilet to complete the packing action.

[0041] The U-shaped photoelectric device of the crossbeam linear module 2 and the longitudinal beam linear module 3 mainly gives the computer an in-position signal when the movable ends of the crossbeam linear module 2 and the longitudinal beam linear module 3 move into position, and then executes the next instruction to ensure the accuracy of the position of the movable part. The photoelectric device in the middle is used to set the zero position.

[0042] The crossbeam linear module 2 and the longitudinal beam linear module 3 have a compact overall structure, light weight, flexible movement, small size, high vibration resistance, labor cost saving, high efficiency and high safety.

[0043] The contact plate on the universal clamp 424 can change the inclination angle according to the clamping surface of the ceramic toilet, so that it can fit tightly with the side wall of the ceramic toilet. At the same time, the spring can increase the clamping force of the contact plate to prevent the product from falling. After releasing the ceramic toilet, under the action of the spring, the contact plate can restore its initial angle. The universal clamp 424 can adapt to the shape of products of different models, ensuring that the contact plate fits the toilet shape with the maximum surface area and ensures the maximum clamping force.

[0044] This device adopts an automated packing method to load toilets of different models into a split carton base, replacing manpower, eliminating safety hazards, and reducing the labor intensity of workers.

[0045] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0046] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A ceramic toilet automatic box packing machine, characterized in that: include: A fixed frame (1), wherein a crossbeam linear module (2) is fixedly connected to the fixed frame (1), the movable end of the crossbeam linear module (2) is connected to a longitudinal beam linear module (3), the crossbeam linear module (2) drives the longitudinal beam linear module (3) to move horizontally, the movable end of the longitudinal beam linear module (3) is connected to a clamping mechanism (4), and the longitudinal beam linear module (3) drives the clamping mechanism (4) to move vertically.

2. The automatic box packing machine for ceramic toilets according to claim 1, characterized in that: The fixed frame (1) comprises a base (11), the top ends of the base (11) are respectively fixedly connected with columns (12), a tie portion is provided between the middle parts of the two columns (12), a linear module mounting beam (14) is provided between the tops of the two columns (12), the ends of the linear module mounting beam (14) are respectively fixedly connected to the tops of the corresponding columns (12), and the fixed end of the crossbeam linear module (2) is fixed on the linear module mounting beam (14).

3. The automatic box packing machine for ceramic toilets according to claim 1, characterized in that: The clamping mechanism (4) comprises a base (41), and clamping assemblies are respectively provided on the left and right sides of the bottom of the base (41), and the clamping assembly comprises two clamping arms (42), the top of the clamping arm (42) is hinged to the bottom of the base (41), and the bottom of the clamping arm (42) is provided with a clamping part, and the two clamping arms (42) are transmission-connected with a driving part, and the fixed end of the driving part is fixedly connected to the base (41); A displacement compensation portion is provided at the center of the top of the base (41), the movable end of the displacement compensation portion is fixedly connected to the top of the base (41), and the fixed end of the displacement compensation portion is fixedly connected to the movable end of the longitudinal beam linear module (3).

4. The automatic box packing machine for ceramic toilets according to claim 3, characterized in that: The driving part comprises a cylinder (414), the fixed end of the cylinder (414) is fixedly connected to the top of the base (41), the movable end of the cylinder (414) is hinged to the top ends of two pull rods (425), the bottom ends of the pull rods (425) are hinged to a pull rod mounting seat (423), and the pull rod mounting seat (423) is fixedly connected to the middle part of the corresponding clamping arm (42).

5. The automatic box packing machine for ceramic toilets according to claim 3 is characterized by: A double-ear mounting seat (415) is fixedly connected to the corner of the base (41), the bottom end of the double-ear mounting seat (415) passes through the base (41), the bottom end of the double-ear mounting seat (415) is hinged to the top end of the clamping arm mounting seat (421), and the bottom end of the clamping arm mounting seat (421) is fixedly connected to the top of the corresponding clamping arm (42).

6. The automatic box packing machine for ceramic toilets according to claim 3, characterized in that: The clamping portion includes a universal clamping plate (424), and the universal clamping plate (424) is arranged at the bottom end of the clamping arm (42). The universal clamping plate (424) includes a mounting rod and a contact plate. The mounting rod is fixedly connected to the bottom end of the clamping arm (42), and the contact plate is spherically hinged to one end of the mounting rod away from the clamping arm (42). A spring is provided at the spherical hinge between the contact plate and the mounting rod. The spring is coaxially sleeved on the outside of the mounting rod, one end of the spring is fixedly connected to the contact plate, and the other end of the spring is fixedly connected to the outside of the mounting rod.

7. The automatic box packing machine for ceramic toilets according to claim 3, characterized in that: The displacement compensation part comprises a spline shaft mounting plate (413), the bottom of the spline shaft mounting plate (413) is fixedly connected to the top center of the base (41), the top of the spline shaft mounting plate (413) is coaxially fixedly connected with a spline shaft (412), the spline shaft (412) is vertically slidably connected with a spline shaft sleeve (411), and the top end of the spline shaft sleeve (411) is fixedly connected to the movable end of the longitudinal beam linear module (3).

8. The automatic box packing machine for ceramic toilets according to claim 2, characterized in that: The anchoring portion comprises a tensioning brace (13), the end of which is fixedly connected to the middle of the corresponding upright column (12).

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