Dragging type high-temperature quartz crucible taking mechanical arm
By designing a drag-type high-temperature quartz crucible material extraction robot arm, the synergy between the sliding trailer and the clamping mechanism is used to realize the automatic removal of the quartz crucible, solving the problem of work-related injury risks and pollution problems in manual removal, and improving the removal efficiency and safety.
Patent Information
- Application Number
- CN202421398842.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, there is a risk of work-related injury when manually removing the quartz crucible under high temperature state, and the crucible is easily clamped and contaminated when removing it using pliers.
A drag-type high-temperature quartz crucible material collection robot arm is designed, including a sliding trailer, a load seat and a clamping mechanism. The clamping mechanism consists of a mounting frame, jaws, telescopic drive assembly, clamping drive assembly and clamping clamping assembly. Through the synergy between the telescopic drive assembly and clamping drive assembly, automatic clamping and removal of the high-temperature quartz crucible is achieved.
The automatic removal of high-temperature quartz crucibles is realized, which improves the removal efficiency, reduces the risks of operators, and avoids crucible clamping and contamination.
Smart Images

Figure CN222592759U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of quartz crucible processing technology, and in particular to a pulling type high-temperature quartz crucible material taking mechanical arm. Background Art
[0002] The production of quartz crucible is to load high-purity quartz sand into a high-purity graphite mold that can be tilted at any angle, and then go through vacuum charging and molding, vacuum arc melting, and natural cooling before demolding to facilitate subsequent testing, sandblasting, cleaning and other processes.
[0003] In the prior art, the formed quartz crucible is mainly removed from the mold manually using tools such as pliers. However, the temperature of the quartz crucible just coming out of the production line is relatively high. Manually removing the quartz crucible at high temperature is risky and prone to work-related accidents. In addition, when using pliers to remove the crucible, the pliers need to be clamped on the inside and outside of the crucible, which can easily break the crucible. In addition, the direct contact between the pliers and the inner side of the crucible can easily contaminate the crucible. There is room for improvement. Utility Model Content
[0004] In order to achieve the effect of automatically taking out the crucible and reduce the pollution to the crucible during the process of taking out the crucible, the present application provides a dragging high-temperature quartz crucible taking-out robot arm.
[0005] The present application provides a dragging type high temperature quartz crucible material taking mechanical arm adopts the following technical solution:
[0006] A pulling type high temperature quartz crucible material taking mechanical arm comprises a sliding trailer on which a bearing seat and a clamping mechanism are fixedly mounted;
[0007] The clamping mechanism comprises a mounting frame, a clamping claw and a telescopic driving assembly, wherein the mounting frame is fixedly mounted on the sliding trailer, the clamping claw is slidably arranged on the mounting frame, and the clamping claw is mounted above the bearing seat, the telescopic driving assembly is fixedly mounted on the mounting frame, the driving end of the telescopic driving assembly is fixedly connected to the clamping claw, and the telescopic driving assembly drives the clamping claw to slide in a direction close to or away from the bearing seat;
[0008] The clamping jaw includes a clamping drive assembly and two clamping arms. The ends of the two clamping arms are respectively fixedly connected with clamping hoops. The two clamping arms are rotatably installed on the driving end of the clamping drive assembly. The clamping drive assembly drives the two clamping arms to rotate in a direction of approaching or moving away from each other.
[0009] By adopting the above technical solution, after the quartz crucible is formed, the operator tilts the mold and knocks the mold with a tool to make the quartz crucible partially extend out, and then slides the trailer in the direction close to the mold so that the supporting seat is located under the quartz crucible; the telescopic drive component drives the clamping claw to move in the direction close to the quartz crucible, and when the two clamping arms of the clamping claw are extended to both sides of the quartz crucible, the clamping drive component drives the two clamping arms to approach each other, so that the clamp is clamped on both sides of the quartz crucible; then the telescopic drive component drives the clamping claw together with the quartz crucible to move in the direction away from the mold, which can achieve the technical effect of automatically removing the high-temperature quartz crucible, effectively improve the efficiency of removing the quartz crucible, and avoid the risk caused by the operator manually removing the quartz crucible. At the same time, the clamping claw does not contact the inner wall of the quartz crucible, which can effectively reduce the occurrence of breaking the crucible and contaminating the inner wall of the crucible.
[0010] Preferably, the clamping jaw (32) comprises a mounting plate (311), the mounting plate is slidably arranged on the mounting frame (31), the clamping jaw is mounted on the mounting plate, the telescopic driving assembly comprises a rotating shaft and a first motor, the rotating shaft is rotatably mounted on the mounting plate, driving gears are fixedly mounted at both ends of the rotating shaft, and the first motor (333) is connected to the rotating shaft (331) via a coupling;
[0011] The mounting frame is fixedly connected with driving racks on both sides of the clamping jaws, and the two driving gears are respectively meshed with the two driving racks.
[0012] By adopting the above technical solution, in the process of moving the clamping jaws, the first motor drives the rotating shaft to rotate, which can synchronously drive the driving gears at both ends of the rotating shaft to rotate, and the driving rack on the frame is engaged with the driving gear, so as to achieve the technical effect of driving the mounting plate and the clamping jaws installed on the mounting plate to move. The first motor rotates in different directions, which can drive the mounting plate and the clamping jaws to move in the direction close to or away from the quartz pot.
[0013] Preferably, limiting slide grooves are respectively provided on both sides of the mounting frame, and rollers are rotatably installed on both ends of the mounting plate, the rollers are embedded in the limiting slide grooves, and the wheel surfaces of the rollers are in contact with two opposite groove walls of the limiting slide grooves.
[0014] By adopting the above technical solution, the roller slides in the limiting slide groove, which can convert the sliding friction between the mounting plate and the mounting frame into rolling friction, effectively improving the smoothness of the sliding movement of the mounting plate. At the same time, because the roller is embedded in the slide groove, it can limit the sliding track of the mounting plate and reduce the occurrence of position deviation of the mounting plate.
[0015] Preferably, the clamping jaw comprises a connecting seat, the connecting seat is rotatably mounted on the mounting plate, and the ends of the two clamping arms are rotatably connected to the connecting seat;
[0016] The clamping drive assembly includes a screw and a second motor, the screw is rotatably mounted on the connecting seat, the second motor is fixedly mounted on the connecting seat, the driving shaft end of the second motor is fixedly connected to the screw, and a slide is slidably mounted on the screw;
[0017] Connecting rods are rotatably mounted on the upper and lower sides of the two clamping arms, and the ends of the connecting rods away from the clamping arms are rotatably connected to the slide.
[0018] By adopting the above technical solution, the second motor rotates to drive the slide table to slide on the screw along the axial direction of the screw. Since the clamping arm and the connecting rod are both rotatably installed on the connecting seat, the connecting rod can be driven to rotate synchronously. The change in the connecting rod angle can drive the two clamping arms to rotate, and the clamping arms can be driven to rotate in the direction of approaching or moving away from each other, thereby realizing the operations of clamping and releasing the quartz crucible.
[0019] Preferably, two T-shaped plates are fixedly connected to the mounting plate, and rotating rods are fixedly connected to both ends of the connecting seat, and the two rotating rods are rotatably mounted on the two T-shaped plates respectively.
[0020] By adopting the above technical solution, the technical effect of rotational installation between the connecting seat and the mounting plate can be achieved through the mutual matching and use of the T-shaped plate and the rotating rod.
[0021] Preferably, a telescopic cylinder is fixedly installed on the bottom of the mounting plate, and a rod hole is opened on the mounting plate for the telescopic rod of the telescopic cylinder to extend in and out, and the rod hole is located between the two T-plates. The telescopic cylinder drives the connecting seat to rotate toward or away from the mounting plate.
[0022] By adopting the above technical solution, when the angle of the clamping jaw needs to be adjusted, the telescopic cylinder extends the telescopic rod, and the telescopic rod applies force to the bottom of the connecting seat, thereby achieving the technical effect of adjusting the angle of the clamping jaw.
[0023] Preferably, the clamps are each arranged in an outwardly expanding and inclined shape, and arc-shaped plates are fixedly connected to the clamps.
[0024] By adopting the above technical solution, the arc plate can increase the contact area between the clamp and the outer wall of the quartz crucible, and effectively improve the stability of the action of clamping the quartz crucible.
[0025] Preferably, the top of the supporting seat is formed with an inclined slope, and the inclined slope is inclined downward along the direction in which the quartz crucible slides out.
[0026] By adopting the above technical solution, the setting of the inclined slope can guide the quartz crucible, so that the quartz crucible can slide smoothly onto the supporting seat, completing the clamping action of the quartz crucible.
[0027] Preferably, the surface of the inclined slope is formed with an embedding groove that matches the side wall of the quartz crucible.
[0028] By adopting the above technical solution, the embedded grooves on the inclined slope can reduce the occurrence of position deviation and shaking of the quartz crucible.
[0029] In summary, the present application provides a pulling type high temperature quartz crucible material taking robot arm, which has at least one of the following beneficial technical effects:
[0030] 1. After the quartz crucible is formed, the operator tilts the mold and knocks the mold with a tool to make the quartz crucible partially extend, and then slides the sliding trailer in the direction close to the mold so that the bearing seat is located under the quartz crucible; the telescopic drive assembly drives the clamping claw to move in the direction close to the quartz crucible. When the two clamping arms of the clamping claw are extended to both sides of the quartz crucible, the clamping drive assembly drives the two clamping arms to approach each other so that the clamping hoop is clamped on both sides of the quartz crucible; then the telescopic drive assembly drives the clamping claw together with the quartz crucible to move in the direction away from the mold, which can achieve the technical effect of automatically taking out the high-temperature quartz crucible, effectively improve the efficiency of taking out the quartz crucible, and avoid the risk caused by the operator manually taking out the quartz crucible. At the same time, the clamping claw does not contact the inner wall of the quartz crucible, which can effectively reduce the occurrence of breaking the crucible and contaminating the inner wall of the crucible;
[0031] 2. The quartz crucible can be guided by the inclined slope on the bearing seat, so that the quartz crucible can slide smoothly onto the bearing seat to complete the clamping action of the quartz crucible; the embedded groove on the inclined slope can reduce the occurrence of position deviation and shaking of the quartz crucible. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of an embodiment of the present application for illustrating the overall structure of a material retrieving robot arm.
[0033] Figure 2 It is a schematic diagram of an embodiment of the present application for illustrating the overall structure of the clamping mechanism.
[0034] Figure 3 It is a schematic diagram of an embodiment of the present application for illustrating the bottom structure of the clamping mechanism.
[0035] Explanation of the reference numerals: 1. Sliding trailer; 2. Bearing seat; 21. Inclined slope; 3. Clamping mechanism; 31. Mounting frame; 311. Mounting plate; 312. Through-rod hole; 32. Clamping claw; 321. Connecting seat; 33. Telescopic drive assembly; 331. Rotating shaft; 332. Driving gear; 333. First motor; 34. Clamping drive assembly; 341. Screw rod; 342. Second motor; 343. Slide; 344. Connecting rod; 35. Hoop; 351. Arc plate; 36. Driving rack; 37. Limiting slide groove; 38. Roller; 39. Telescopic cylinder; 4. Clamping arm. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1-3 This application is described in further detail.
[0037] Example
[0038] The present application embodiment discloses a pulling type high temperature quartz crucible material taking mechanical arm. Figure 1-Figure 3 It mainly includes a sliding trailer 1, on which a bearing seat 2 and a clamping mechanism 3 are fixedly installed; the clamping mechanism 3 includes a mounting frame 31, a clamping claw 32 and a telescopic driving component 33, the mounting frame 31 is fixedly installed on the sliding trailer 1, the clamping claw 32 is slidably arranged on the mounting frame 31, and the clamping claw 32 is mounted above the bearing seat 2, the telescopic driving component 33 is fixedly installed on the mounting frame 31, the driving end of the telescopic driving component 33 is fixedly connected to the clamping claw 32, and the telescopic driving component 33 drives the clamping claw 32 to slide in the direction close to or away from the bearing seat 2.
[0039] The clamping jaw 32 includes a clamping drive assembly 34 and two clamping arms 4. The ends of the two clamping arms 4 are respectively fixedly connected with clamping hoops 35. The two clamping arms 4 are rotatably installed on the driving end of the clamping drive assembly 34. The clamping drive assembly 34 drives the two clamping arms 4 to rotate in a direction close to or away from each other.
[0040] After the quartz crucible is formed, the operator tilts the mold and knocks the mold with a tool to make the quartz crucible partially extend out, and then slides the trailer 1 in the direction close to the mold so that the supporting seat 2 is located under the quartz crucible; the telescopic drive assembly 33 drives the clamping jaw 32 to move in the direction close to the quartz crucible, and when the two clamping arms 4 of the clamping jaw 32 are extended to both sides of the quartz crucible, the clamping drive assembly 34 drives the two clamping arms 4 to approach each other, so that the clamping hoop 35 is clamped on both sides of the quartz crucible; then the telescopic drive assembly 33 drives the clamping jaw 32 together with the quartz crucible to move in the direction away from the mold, which can achieve the technical effect of automatically removing the high-temperature quartz crucible, effectively improve the efficiency of removing the quartz crucible, and avoid the risk caused by the operator manually removing the quartz crucible. At the same time, the clamping jaw 32 does not contact the inner wall of the quartz crucible, which can effectively reduce the occurrence of breaking the crucible and contaminating the inner wall of the crucible.
[0041] Reference Figure 2 and Figure 3 The clamping jaw 32 includes a mounting plate 311, which is slidably arranged on the mounting frame 31. The clamping jaw 32 is installed on the mounting plate 311. The telescopic driving assembly 33 includes a rotating shaft 331 and a first motor 333. The rotating shaft 331 is rotatably mounted on the mounting plate 311. Driving gears 332 are fixedly installed at both ends of the rotating shaft 331. The first motor 333 is connected to the rotating shaft 331 through a coupling; driving racks 36 are fixedly connected on both sides of the clamping jaw 32 on the mounting frame 31, and the two driving gears 332 are respectively engaged with the two driving racks 36.
[0042] In the process of moving the clamping jaw 32, the first motor drives the rotating shaft 331 to rotate, which can synchronously drive the driving gears 332 at both ends of the rotating shaft 331 to rotate, and the driving rack 36 on the frame is engaged with the driving gear 332, which can achieve the technical effect of driving the mounting plate 311 and the clamping jaw 32 installed on the mounting plate 311 to move. The first motor rotates in different directions, which can drive the mounting plate 311 and the clamping jaw 32 to move toward or away from the quartz pot.
[0043] Reference Figure 1 and Figure 2 , limiting slide grooves 37 are respectively provided on both sides of the mounting frame 31, and rollers 38 are rotatably installed at both ends of the mounting plate 311. The rollers 38 are embedded in the limiting slide grooves 37, and the wheel surfaces of the rollers 38 are in contact with the two opposite groove walls of the limiting slide grooves 37.
[0044] The roller 38 slides in the limiting slide groove 37, which can convert the sliding friction between the mounting plate 311 and the mounting frame 31 into rolling friction, effectively improving the smoothness of the sliding movement of the mounting plate 311. At the same time, because the roller 38 is embedded in the slide groove, the sliding track of the mounting plate 311 can be limited, reducing the occurrence of position deviation of the mounting plate 311.
[0045] Reference Figure 2 The clamping jaw 32 includes a connecting seat 321, which is rotatably mounted on the mounting plate 311, and the ends of the two clamping arms 4 are rotatably connected to the connecting seat 321; the clamping drive assembly 34 includes a screw rod 341 and a second motor 342, the screw rod 341 is rotatably mounted on the connecting seat 321, the second motor 342 is fixedly mounted on the connecting seat 321, the driving shaft end of the second motor 342 is fixedly connected to the screw rod 341, and a slide 343 is slidably mounted on the screw rod 341; connecting rods 344 are rotatably mounted on the upper and lower sides of the two clamping arms 4, and the ends of the connecting rods 344 away from the clamping arms 4 are rotatably connected to the slide 343.
[0046] The second motor 342 rotates to drive the slide 343 to slide on the screw rod 341 along the axial direction of the screw rod 341. Since the clamping arm 4 and the connecting rod 344 are both rotatably installed on the connecting seat 321, the connecting rod 344 can be synchronously driven to rotate. The change in the angle of the connecting rod 344 can drive the two clamping arms 4 to rotate, and the clamping arms 4 can be driven to rotate in the direction of approaching or moving away from each other, so as to realize the operation of clamping the quartz crucible and releasing the quartz crucible.
[0047] Reference Figure 2 Two T-shaped plates are fixedly connected to the mounting plate 311, and two ends of the connecting seat 321 are respectively fixedly connected to rotating rods, and the two rotating rods are respectively rotatably mounted on the two T-shaped plates. By matching and using the T-shaped plates and the rotating rods, the technical effect of rotating installation between the connecting seat 321 and the mounting plate 311 can be achieved.
[0048] Reference Figure 2 and Figure 3 A telescopic cylinder 39 is fixedly installed at the bottom of the mounting plate 311. A rod hole 312 is opened on the mounting plate 311 for the telescopic rod of the telescopic cylinder 39 to extend in and out. The rod hole 312 is located between the two T-plates. The telescopic cylinder 39 drives the connecting seat 321 to rotate in the direction of approaching or moving away from the mounting plate 311.
[0049] When the angle of the clamping jaw 32 needs to be adjusted, the telescopic cylinder 39 extends the telescopic rod, and the telescopic rod applies force to the bottom of the connecting seat 321, thereby achieving the technical effect of adjusting the angle of the clamping jaw 32.
[0050] Reference Figure 2 The hoop 35 is arranged in an outwardly expanding inclined shape, and an arc plate 351 is fixedly connected to the hoop 35. The arc plate 351 can increase the contact area between the hoop 35 and the outer wall of the quartz crucible, and effectively improve the stability of the action of clamping the quartz crucible.
[0051] In the embodiment of the present application, the top of the support seat 2 is formed with an inclined slope 21, which is inclined downward along the direction in which the quartz crucible slides out. The setting of the inclined slope 21 can guide the quartz crucible, so that the quartz crucible slides smoothly onto the support seat 2, completing the clamping action of the quartz crucible.
[0052] Furthermore, in the embodiment of the present application, in order to reduce the occurrence of position deviation and shaking of the quartz crucible, in the embodiment of the present application, an embedding groove adapted to the quartz crucible is formed on the inclined slope 21.
[0053] The implementation principle of a towing type high-temperature quartz crucible material taking mechanical arm of the embodiment of the present application is as follows: after the quartz crucible is formed, the operator tilts the mold and knocks the mold with a tool to make the quartz crucible partially extend, and then the sliding trailer 1 slides in the direction close to the mold, so that the supporting seat 2 is located below the quartz crucible; the telescopic driving component 33 drives the clamping claw 32 to move in the direction close to the quartz crucible, and when the two clamping arms 4 of the clamping claw 32 are extended to both sides of the quartz crucible, the clamping driving component 34 drives the two clamping arms 4 to approach each other, so that the clamping hoop 35 is clamped on both sides of the quartz crucible; then the telescopic driving component 33 drives the clamping claw 32 together with the quartz crucible to move in the direction away from the mold, which can achieve the technical effect of automatically taking out the high-temperature quartz crucible, effectively improve the efficiency of taking out the quartz crucible, and avoid the risk caused by the operator manually taking out the quartz crucible. At the same time, the clamping claw 32 does not contact the inner wall of the quartz crucible, which can effectively reduce the occurrence of the situation of breaking the crucible and polluting the inner wall of the crucible.
[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A dragging high-temperature quartz crucible material taking mechanical arm, characterized in that: It comprises a sliding trailer (1), on which a bearing seat (2) and a clamping mechanism (3) are fixedly mounted; The clamping mechanism (3) comprises a mounting frame (31), a clamping claw (32) and a telescopic driving assembly (33); the mounting frame (31) is fixedly mounted on the sliding trailer (1); the clamping claw (32) is slidably arranged on the mounting frame (31), and the clamping claw (32) is mounted above the bearing seat (2); the telescopic driving assembly (33) is fixedly mounted on the mounting frame (31); the driving end of the telescopic driving assembly (33) is fixedly connected to the clamping claw (32); and the telescopic driving assembly (33) drives the clamping claw (32) to slide in a direction close to or away from the bearing seat (2); The clamping jaw (32) comprises a clamping drive assembly (34) and two clamping arms (4), the ends of the two clamping arms (4) are respectively fixedly connected with a clamping hoop (35), the two clamping arms (4) are rotatably mounted on the driving end of the clamping drive assembly (34), and the clamping drive assembly (34) drives the two clamping arms (4) to rotate in a direction of approaching or moving away from each other.
2. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 1, characterized in that: The clamping jaw (32) comprises a mounting plate (311), the mounting plate is slidably arranged on the mounting frame (31), the clamping jaw (32) is mounted on the mounting plate (311), the telescopic driving assembly (33) comprises a rotating shaft (331) and a first motor (333), the rotating shaft (331) is rotatably mounted on the mounting plate (311), driving gears (332) are fixedly mounted on both ends of the rotating shaft (331), and the first motor (333) is connected to the rotating shaft (331) via a coupling; The mounting frame (31) is fixedly connected to driving racks (36) on both sides of the clamping jaw (32), and the two driving gears (332) are respectively meshed with the two driving racks (36).
3. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 2, characterized in that: The mounting frame (31) is provided with limiting sliding grooves (37) on both sides, and rollers (38) are rotatably mounted on both ends of the mounting plate (311). The rollers (38) are embedded in the limiting sliding grooves (37), and the wheel surfaces of the rollers (38) are in contact with two opposite groove walls of the limiting sliding grooves (37).
4. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 2, characterized in that: The clamping jaw (32) comprises a connecting seat (321), the connecting seat (321) is rotatably mounted on the mounting plate (311), and the ends of the two clamping arms (4) are rotatably connected to the connecting seat (321); The clamping drive assembly (34) comprises a screw rod (341) and a second motor (342), wherein the screw rod (341) is rotatably mounted on the connecting seat (321), the second motor (342) is fixedly mounted on the connecting seat (321), the driving shaft end of the second motor (342) is fixedly connected to the screw rod (341), and a slide table (343) is slidably mounted on the screw rod (341); Connecting rods (344) are rotatably mounted on the upper and lower sides of the two clamping arms (4), and the ends of the connecting rods (344) away from the clamping arms (4) are rotatably connected to the slide table (343).
5. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 4, characterized in that: Two T-shaped plates are fixedly connected to the mounting plate (311), and two ends of the connecting seat (321) are respectively fixedly connected to rotating rods, and the two rotating rods are respectively rotatably mounted on the two T-shaped plates.
6. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 5, characterized in that: A telescopic cylinder (39) is fixedly mounted on the bottom of the mounting plate (311); a rod hole (312) is provided on the mounting plate (311) for a telescopic rod of the telescopic cylinder (39) to extend in and out; the rod hole (312) is located between the two T-shaped plates; the telescopic cylinder (39) drives the connecting seat (321) to rotate in a direction approaching or moving away from the mounting plate (311).
7. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 1, characterized in that: The clamps (35) are each arranged in an outwardly expanding and inclined shape, and an arc-shaped plate (351) is fixedly connected to each of the clamps (35).
8. The dragging type high temperature quartz crucible material taking mechanical arm according to claim 1, characterized in that: The top of the bearing seat (2) is formed with an inclined slope (21), and the inclined slope (21) is inclined downward along the direction in which the quartz crucible slides out.
9. The pulling type high temperature quartz crucible material taking mechanical arm according to claim 8, characterized in that: The surface of the inclined slope (21) is formed with an embedding groove that matches the side wall of the quartz crucible.