Tray separating and conveying equipment
By designing a pallet separation conveying equipment using transmission chains and folding fork sets, the shortcomings in efficiency, speed and space utilization of existing equipment are solved, rapid automatic separation and conveying of pallet stacks are achieved, and the cost of renovation of old conveying lines is reduced.
Patent Information
- Application Number
- CN202420805398.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing pallet separation conveying equipment is difficult to meet the needs of high efficiency, speed and space saving in automated packaging and palletization technology, and the old conveying line is costly to transform.
A pallet separation and conveying equipment is designed, using a separation mechanism combining a transmission chain and a folding fork group. The drive mechanism drives the expansion and contraction of the fork deployment baffle and the folding fork group to realize automatic separation and transportation of the pallet stack.
The rapid and automatic separation and transportation of pallet stacks are realized, efficiency is improved, the space occupied by equipment is reduced, and the old conveyor lines can be transformed and the transformation cost is reduced.
Smart Images

Figure CN222592826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying, in particular to a tray separation and conveying device. Background Art
[0002] At present, pallets are widely used in packaging, palletizing and conveying, and are often prepared in piles of several pallets. When materials need to be stacked, separate and take out individual pallets. Due to the development of automated packaging and palletizing technology in recent years, there are higher requirements for the automated separation and conveying speed of pallets. In order to increase the speed of pallet separation and conveying, save the space occupied by separation and conveying equipment, and facilitate the transformation of old conveyor lines, a more effective, simple and reliable solution is urgently needed. Summary of the invention
[0003] The utility model provides a tray separation and conveying device to overcome the deficiencies of the prior art.
[0004] To achieve the above-mentioned purpose, a pallet separation and conveying equipment is designed, including a conveyor. Separation mechanisms are respectively provided at the left and right ends of the conveyor. The separation mechanisms include a transmission chain, a folding fork group, and a fork deployment baffle. A plurality of folding fork groups are provided on the inner side of the transmission chain. A fork deployment baffle is provided on the side of one end of the folding fork group close to the conveyor, and one end of the fork deployment baffle is connected to a driving mechanism.
[0005] The folding fork group includes a bracket, a spring, a fork, and a connecting rod. The front and rear ends of the bracket are fixed on the transmission chain, the front and rear ends of the bracket close to the conveyor are respectively connected to the fork, and the two forks are connected by a connecting rod. The connecting rod is connected to one end of the spring, and the other end of the spring is fixed to the bracket.
[0006] The top of the fork deployment baffle is provided with an inclined surface structure.
[0007] An arc-shaped fork angle guide groove is arranged on the side surface of one end of the transmission chain close to the conveyor.
[0008] A shell is arranged outside the transmission chain and the folding fork group, and a through hole is arranged on the shell for the unfolding baffle of the fork to enter and exit.
[0009] One side of the shell is provided with a hole for the fork to extend out.
[0010] A guide groove is arranged on the outer side of the transmission chain, and guide wheels matching the guide groove structure are arranged at the front and rear ends of the bracket respectively.
[0011] The upper and lower parts of the transmission chain are respectively provided with sprockets, and the sprocket located at the lower part is connected to the driving mechanism 2 through a transmission shaft.
[0012] The sprocket is fixed by a bearing seat.
[0013] A driving mechanism three is provided on one side of the conveyor.
[0014] Compared with the prior art, the utility model realizes the automatic separation and conveying function of the pallet stack through the rotation of several folding fork groups, with fewer actions, faster speed and improved efficiency. In addition, the conveyor can be inserted into the old conveyor line, which is convenient for the transformation of the old conveyor line, reduces the transformation cost and saves space. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is a front view of the utility model.
[0017] Figure 3 It is a top view of the utility model.
[0018] Figure 4 It is a structural schematic diagram of the foldable fork assembly and the transmission chain of the utility model.
[0019] Figure 5 It is a structural schematic diagram of the separation structure of the utility model.
[0020] Figure 6 It is a schematic diagram of the structure of a single folding fork assembly of the utility model when it is retracted.
[0021] Figure 7 It is a schematic diagram of the structure of a single folding fork assembly of the utility model when it is unfolded.
[0022] Figure 8 It is a structural schematic diagram of the fork unfolding baffle of the utility model.
[0023] Fig. 9 Schematic diagram of the angle guide groove of the fork of the utility model.
[0024] Fig.10 It is a structural schematic diagram of the utility model when the fork is unfolded and the baffle is retracted.
[0025] Fig.11 It is a structural schematic diagram of the utility model when the fork baffle is unfolded. DETAILED DESCRIPTION
[0026] The utility model is further described below with reference to the accompanying drawings.
[0027] like Figures 1 to 11As shown, the conveyor 4.6 is provided with a separation mechanism at both ends, the separation mechanism includes a transmission chain 2.1, a folding fork group 1, and a fork deployment baffle 3.1. A plurality of folding fork groups 1 are provided inside the transmission chain 2.1. A fork deployment baffle 3.1 is provided on the side of the end of the folding fork group 1 close to the conveyor 4.6. One end of the fork deployment baffle 3.1 is connected to a driving mechanism 1 3.2. When in use, the driving mechanism 1 3.2 uses a cylinder or a motor, and the driving mechanism 1 3.2 drives the fork deployment baffle 3.1 to extend and retract, thereby deploying the forks 1.4 of the folding fork group 1.
[0028] The folding fork set 1 includes a bracket, a spring, a fork, and a connecting rod. The front and rear ends of the bracket 1.1 are fixed on the transmission chain 2.1. The front and rear ends of the bracket 1.1 near the conveyor 4.6 are respectively connected to the fork 1.4. The two forks 1.4 are connected by a connecting rod 1.5. The connecting rod 1.5 is connected to one end of the spring 1.3, and the other end of the spring 1.3 is fixed to the bracket 1.1. The expansion and contraction functions of the two forks 1.4 are realized through the spring 1.3 and the connecting rod 1.4.
[0029] The top of the fork deployment baffle 3.1 is provided with an inclined surface structure 3.7 to play a guiding role. The forks 1.4 of the folding fork set 1 slide along the inclined surface structure 3.7 to the side of the fork deployment baffle 3.1 to achieve the deployment state.
[0030] An arc-shaped fork angle guide groove 3.3 is provided on the side of one end of the transmission chain 2.1 close to the conveyor 4.6, and the front and rear ends of the folding fork assembly 1 pass through the fork angle guide groove 3.3 under the action of the transmission chain 2.1. The fork angle guide groove 3.3 is fixed in the housing 4.1.
[0031] like Figure 10 to Figure 11 As shown, a housing 4.1 is provided outside the transmission chain 2.1 and the folding fork assembly 1, and a through hole 4.8 is provided on the housing 4.1 for the fork unfolding baffle 3.1 to enter and exit. A hole 4.7 is provided on one side of the housing 4.1 for the fork 1.4 to extend.
[0032] A guide groove 3.5 is arranged on the outside of the transmission chain 2.1, and guide wheels 1.2 matching the guide groove 3.5 are arranged at the front and rear ends of the bracket 1.1 respectively, so as to make the folding fork set 1 pass through the guide groove 3.5 smoothly.
[0033] Sprockets 3.4 are provided at the upper and lower parts of the transmission chain 2.1, respectively. The sprocket 3.4 at the lower part is connected to the driving mechanism 2 4.4 through the transmission shaft 4.3. The sprocket 3.4 is fixed through the bearing seat 3.6. A driving mechanism 3 4.5 is provided on one side of the conveyor 4.6. When in use, the driving mechanism 2 4.4 and the driving mechanism 3 4.5 can be motors.
[0034] In the present invention, the left and right shells 4.1 and the components inside the shells 4.1 are also arranged in left-right symmetry.
[0035] In the present invention, before a new pallet stack enters, the fork unfolding baffle 3.1 is controlled to retract by the driving mechanism 1 3.2, at which time the forks 1.4 of all folding fork groups 1 are in a retracted state, and the new pallet stack enters the conveyor 4.6 area without obstruction. After confirming that the pallet stack enters the preparation area, the driving mechanism 1 3.2 pushes the fork unfolding baffle 3.1, and the fork baffle pushes the unfolding folding fork group 1, and the forks 1.4 unfold and enter the second and third layers of pallets at the bottom, playing a bearing role for the pallets. Then, the plurality of folding fork groups 1 rotate in the reverse direction for a short distance until the pallet at the bottom 1st layer is conveyed out, and then the plurality of folding fork groups 1 enter the forward rotation operation state, and the forks 1.4 of the subsequent folding fork groups 1 are guided by the inclined structure 3.7 of the fork unfolding baffle 3.1 to be unfolded, inserted into the lower end of the pallet, and carry the pallet, and after the forks 1.4 leave the fork unfolding baffle 3.1, they are folded and retracted into the outer shell 4.1 under the action of the spring 1.3, and separated from the pallet 5, and the pallet 5 is conveyed out by the conveyor 4.6 until all the pallets 5 are conveyed out by the conveyor, and the operation is completed.
[0036] During the separation of the bottom pallet, since the fork 1.4 corresponding to the pallet bears the weight of the pallet stack, even when the fork 1.4 leaves the fork deployment baffle 3.1, the fork 1.4 cannot be retracted. Figure 5 , Fig. 9 As shown, the utility model sets an arc-shaped fork angle guide groove 3.3 on the side of the transmission chain 2.1. When the folding fork group 1 passes the top of the fork angle guide groove 3.3, the angle of the head of the fork 1.4 is lifted, and the head is in an inclined state with a high head and a low tail. The head of the fork 1.4 lifts the pallet 5, ensuring that the tilted fork 1.4 plays a bearing role on the pallet 5. Then the folding fork group 1 rotates forward, and when the folding fork group 1 passes the bottom of the fork angle guide groove 3.3, the angle of the head of the fork 1.4 falls, and the head is in an inclined state with a low head and a high tail, driving the pallet downward, so that the bottom pallet falls on the conveyor 4.6, and is separated from other pallets on the upper layer, and at this time, the bottom fork 1.4 no longer bears the weight of the entire pallet stack. Then, the fork 1.4 leaves the fork expansion baffle 3.1 and folds and shrinks under the action of the spring 1.3.
[0037] The end of the fork 1.4 that contacts the pallet 5 is the fork head, and the other end of the fork 1.4 is the fork tail.
Claims
1. A pallet separation and conveying device, comprising a conveyor, characterized in that: The conveyor (4.6) is provided with a separation mechanism at both left and right ends, the separation mechanism comprising a transmission chain (2.1), a folding fork group (1), and a fork deployment baffle (3.1); a plurality of folding fork groups (1) are provided on the inner side of the transmission chain (2.1); a fork deployment baffle (3.1) is provided on the side of one end of the folding fork group (1) close to the conveyor (4.6); one end of the fork deployment baffle (3.1) is connected to a driving mechanism 1 (3.2).
2. A pallet separation and conveying device according to claim 1, characterized in that: The foldable fork assembly (1) comprises a bracket, a spring, a fork, and a connecting rod. The front and rear ends of the bracket (1.1) are fixed to the transmission chain (2.1). The front and rear ends of the bracket (1.1) on the side close to the conveyor (4.6) are respectively connected to the fork (1.4). The two forks (1.4) are connected via a connecting rod (1.5). The connecting rod (1.5) is connected to one end of the spring (1.3). The other end of the spring (1.3) is fixed to the bracket (1.1).
3. The pallet separation and conveying device according to claim 1, characterized in that: The top end of the fork deployment baffle (3.1) is provided with an inclined surface structure (3.7).
4. The pallet separation and conveying device according to claim 1, characterized in that: An arc-shaped fork angle guide groove (3.3) is provided on the side surface of one end of the transmission chain (2.1) close to the conveyor (4.6).
5. The pallet separation and conveying device according to claim 1, characterized in that: The transmission chain (2.1) and the folding fork assembly (1) are provided with a housing (4.1) on the outside, and the housing (4.1) is provided with a through hole (4.8) for the fork unfolding baffle (3.1) to enter and exit.
6. The pallet separation and conveying device according to claim 5, characterized in that: One side of the housing (4.1) is provided with a hole (4.7) through which the fork (1.4) extends.
7. The pallet separation and conveying device according to claim 2, characterized in that: A guide groove (3.5) is provided on the outside of the transmission chain (2.1), and guide wheels (1.2) matching the guide groove (3.5) structure are provided at the front and rear ends of the bracket (1.1).
8. The pallet separation and conveying device according to claim 1, characterized in that: The transmission chain (2.1) is provided with sprockets (3.4) at the upper and lower parts respectively, and the sprocket (3.4) at the lower part is connected to the second driving mechanism (4.4) via a transmission shaft (4.3).
9. The pallet separation and conveying device according to claim 8, characterized in that: The sprocket (3.4) is fixed via a bearing seat (3.6).
10. The pallet separation and conveying device according to claim 1, characterized in that: A driving mechanism three (4.5) is provided on one side of the conveyor (4.6).