High-precision interval decrement scale
By designing high-precision interval reduction scales, using components such as motors, gears and mixing rods, the full stirring of materials and flexible adjustment of discharge directions are achieved, which solves the problem of fixed discharge directions of existing reduction scales and improves production efficiency.
Patent Information
- Application Number
- CN202420535953.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing reduction scale is fixed at the discharge pipe position, resulting in the direction of discharge. When it is necessary to adjust the discharge position or direction, the installation position of the conveyor needs to be redesigned or adjusted, which increases the operation complexity and affects production efficiency.
A high-precision interval reduction scale is designed to achieve sufficient blowing and stirring of materials through the coordination of the first motor, rotating shaft, mixing rod and hopper, and avoid blockage of the discharge pipe through the first twisted dragon blade. At the same time, by combining the first motor, the driving gear, the driven gear, the guide tube and the discharge pipe, the rotation of the guide tube is realized and the discharge direction is flexibly adjusted.
It realizes efficient dispersed and stirring of materials and flexible adjustment of discharge direction, reducing operational complexity and improving production efficiency.
Smart Images

Figure CN222592867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reduction scales, in particular to a high-precision interval reduction scale. Background Art
[0002] Loss-in-weight scales are used for continuous batching of small-flow particles or powders such as cement, coal powder, carbon powder, fly ash, mineral powder, and various bulk or liquid continuous batching. The screw conveyor speed is controlled according to the weight reduction rate of the material in the weighing bucket to achieve the purpose of quantitative feeding.
[0003] In the prior art, for example, Chinese patent publication number CN217200950U discloses a high-precision weight-reduction scale, including a weight-reduction material hopper, in which a mixing and dispersing assembly is rotatably connected; the mixing and dispersing assembly includes a dispersing ring, and the bottom of the dispersing ring is fixedly connected with a plurality of folding dispersing plates; the folding dispersing plate includes a vertical plate portion fixedly connected to the bottom of the dispersing ring, and the vertical plate portion is integrally formed with a bent plate portion bent inward; the top of the dispersing ring is fixedly connected with a plurality of upper rib plates, and a top seat is fixedly connected between the tops of the upper rib plates, and a driving motor is assembled and connected to the top of the top seat. The above-mentioned device component design is adopted to realize efficient dispersion and stirring of materials during weight-reduction weighing, and the main material and auxiliary material of the material are mixed and weighed and conveyed, and the above-mentioned device component design is easy to operate, not only can the material be flexibly rotated and dispersed, but also the above-mentioned device component design has high efficiency in weight-reduction conveying of materials.
[0004] In the above patent, although the material can be flexibly rotated and dispersed, and the design of the above device components is efficient in reducing the amount of material conveyed, the position of the discharge pipe is fixed, which will result in a fixed discharge direction. If the discharge position or direction needs to be adjusted, it may be necessary to redesign or adjust the installation position of the conveyor, which increases the complexity of operation and affects production efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the above patent that although the material can be flexibly rotated and dispersed, and the above device components are designed to have high efficiency in conveying materials with reduced volume, the position of the discharge pipe is fixed, which will lead to a fixed discharge direction. If the discharge position or direction needs to be adjusted, the installation position of the conveyor may need to be redesigned or adjusted, which increases the complexity of operation and affects production efficiency. A high-precision interval reduction scale is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-precision interval reduction scale, comprising: a mounting frame and a hopper, the bottom of the hopper is fixedly connected with a discharge pipe, the bottom of the discharge pipe is fixedly connected with a feeding bucket, the outer surface of the feeding bucket is fixedly connected with a discharge pipe, the outer surface of the discharge pipe is rotatably connected with a guide pipe, the outer surface of the guide pipe is fixedly connected with a driven gear, the outer surface of the guide pipe is fixedly connected with a mounting plate, the outer surface of the mounting plate is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a driving gear, and the outer surface of the driving gear is meshing with the outer surface of the driven gear.
[0007] Preferably, a second motor is fixedly connected to the center position of the top of the hopper, an output end of the second motor movably penetrates the top of the hopper, and a rotating shaft is fixedly connected to the output end of the second motor.
[0008] Preferably, a plurality of stirring rods are fixed at equal intervals on the outer surface of the rotating shaft, and a first auger blade is fixedly connected to a position of the outer surface of the rotating shaft near the bottom, and the first auger blade is located inside the discharge pipe.
[0009] Preferably, a third motor is fixedly connected to the right end of the feeding barrel, and an output end of the third motor is fixedly and movably penetrated with the right end surface of the feeding barrel.
[0010] Preferably, the output end of the third motor is fixedly connected to a rotating rod, and the outer surface of the rotating rod is fixedly connected to a second auger blade.
[0011] Preferably, a plurality of weighing sensors are fixedly connected to the top of the mounting frame at equal intervals, and the tops of the plurality of weighing sensors are fixedly connected to the outer surface of the hopper.
[0012] Preferably, the top of the hopper is hingedly connected to a protective cover, and the top of the hopper is fixedly connected to a position near the second motor with an adsorption block, and the adsorption block is magnetically connected to the protective cover.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, the first motor, the rotating shaft, the stirring rod and the hopper are used in coordination to fully scatter and stir the material, and under the action of the first auger blade, the clogging of the discharge pipe is avoided, and then the guide pipe can be rotated under the coordination of the first motor, the driving gear, the driven gear, the guide pipe and the discharge pipe, so that the discharge direction can be flexibly adjusted, which is convenient for adapting to different process requirements or spatial layouts and improving production efficiency.
[0015] 2. In the utility model, when adding materials, the protective cover can be pulled by the handle to rotate the protective cover along the hinge to a certain angle, so that the protective cover and the adsorption block are adsorbed, and then the materials can be added. After the addition is completed, the handle can be pulled to separate the protective cover from the adsorption block, and the hopper can be sealed by the protective cover to prevent the materials from splashing out of the hopper when the materials are dispersed and stirred, causing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A stereogram of a high-precision interval reduction scale is proposed for the utility model;
[0017] Figure 2 A cross-sectional view of a feeding barrel of a high-precision interval reduction scale is proposed for the utility model;
[0018] Figure 3 A sectional view of a hopper of a high-precision interval reduction scale is proposed for the utility model;
[0019] Figure 4 The utility model provides a partial structural schematic diagram of a high-precision interval reduction scale.
[0020] Legend: 1. Mounting frame; 2. Feeding barrel; 3. Discharge pipe; 4. Hopper; 5. Weighing sensor; 6. Protective cover; 7. First motor; 8. Material guide pipe; 10. Second motor; 11. Adsorption block; 12. Rotating shaft; 13. Stirring rod; 14. First auger blade; 15. Second auger blade; 16. Rotating rod; 17. Third motor; 18. Discharge pipe; 19. Driven gear; 20. Driving gear; 21. Mounting plate. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides a high-precision interval reduction scale, including: a mounting frame 1 and a hopper 4, a discharge pipe 3 is fixedly connected to the bottom of the hopper 4, a feeding barrel 2 is fixedly connected to the bottom of the discharge pipe 3, a discharge pipe 18 is fixedly connected to the outer surface of the feeding barrel 2, a guide pipe 8 is rotatably connected to the outer surface of the discharge pipe 18, a driven gear 19 is fixedly connected to the outer surface of the guide pipe 8, a mounting plate 21 is fixedly connected to the outer surface of the mounting plate 21, a first motor 7 is fixedly connected to the outer surface of the mounting plate 21, an output end of the first motor 7 is fixedly connected to a driving gear 19, an outer surface of the driving gear 20 is meshed with an outer surface of the driven gear 20, a second motor 10 is fixedly connected to the top center of the hopper 4, an output end of the second motor 10 movably penetrates the top of the hopper 4, and an output end of the second motor 10 is fixedly connected to a rotating shaft 12, a plurality of stirring rods 13 are equidistantly fixed on the outer surface of the rotating shaft 12, a first auger blade 14 is fixedly connected to the outer surface of the rotating shaft 12 near the bottom, the first auger blade 14 is located inside the discharge pipe 3, a third motor 17 is fixedly connected to the right end of the feeding barrel 2, an output end of the third motor 17 is fixedly and movably penetrated with the right end surface of the feeding barrel 2, a rotating rod 16 is fixedly connected to the output end of the third motor 17, a second auger blade 15 is fixedly connected to the outer surface of the rotating rod 16, a plurality of weighing sensors 5 are equidistantly fixedly connected to the top of the mounting frame 1, and the tops of the plurality of weighing sensors 5 are fixedly connected to the outer surface of the hopper 4.
[0024] The effect achieved by the entire embodiment 1 is that the material is put into the hopper 4, and then the hopper 4 is weighed through the cooperation of multiple weighing sensors 5, and then the detected signal is transmitted to the controller, and then the controller receives the signal and processes it, and then the speed of the third motor 17 is controlled by the frequency converter to achieve the effect of quantitative feeding. After the material is transported to the hopper 4, the second motor 10 is started to drive the rotating shaft 12 to rotate, so that the stirring rod 13 rotates in the hopper 4 to disperse and stir the material. At the same time, when the rotating shaft 12 rotates, it will cause the first auger blade 14 to rotate in the discharge pipe 3, avoiding the phenomenon that the material will be blocked in the discharge pipe 3, and then the material enters through the discharge pipe 3 In the feeding barrel 2, when the third motor 17 is started, the rotating rod 16 will be driven to rotate, and the second auger blade 15 will be driven to rotate in the feeding barrel 2, so that the material is transported and then enters the discharge pipe 18, and is discharged through the guide pipe 8. When the position of the guide pipe 8 needs to be adjusted, the third motor 17 is started to rotate its output end, thereby driving the driving gear 20 to rotate. Since the driving gear 20 is meshed with the driven gear 19, the driven gear 19 will be driven to rotate, so that the guide pipe 8 will rotate along the discharge pipe 18, and the direction of the guide pipe 8 can be adjusted, so that the discharge direction can be flexibly adjusted, which is convenient for adapting to different process requirements or spatial layouts and improving production efficiency.
[0025] Embodiment 2, as Figure 1-Figure 4 As shown, the top hinge of the hopper 4 is connected to a protective cover 6, and the top of the hopper 4 near the second motor 10 is fixedly connected to an adsorption block 11, which is magnetically connected to the protective cover 6.
[0026] The effect achieved by the entire embodiment 2 is that when adding materials, the protective cover 6 can be pulled by the handle to rotate the protective cover 6 along the hinge to a certain angle, so that the protective cover 6 and the adsorption block 11 are adsorbed, and then the material can be added. After the addition is completed, the handle can be pulled to separate the protective cover 6 from the adsorption block 11, and the hopper 4 is sealed by the protective cover 6 to prevent the material from splashing out of the hopper 4 when the material is dispersed and stirred, causing environmental pollution.
[0027] Working principle: put the material into the hopper 4, and then weigh the hopper 4 through the cooperation of multiple weighing sensors 5, and then transmit the detected signal to the controller, and then the controller receives and processes the signal, and then controls the speed of the third motor 17 through the frequency converter to achieve the effect of quantitative feeding. After the material is transported to the hopper 4, the second motor 10 is started to drive the rotating shaft 12 to rotate, so that the stirring rod 13 rotates in the hopper 4 to disperse and stir the material. At the same time, when the rotating shaft 12 rotates, it will cause the first auger blade 14 to rotate in the discharge pipe 3, avoiding the phenomenon that the material will be blocked in the discharge pipe 3. During stirring, the hopper 4 is sealed by the protective cover 6 to avoid the material from being blocked. During dispersion and stirring, the material will splash out of the hopper 4, and then enter the feeding barrel 2 through the discharge pipe 3. When the third motor 17 is started, the rotating rod 16 will be driven to rotate, and the second auger blade 15 will be driven to rotate in the feeding barrel 2, so that the material will be transported and then enter the discharge pipe 18, and discharged through the guide pipe 8. When it is necessary to adjust the position of the guide pipe 8, the third motor 17 is started to rotate its output end, thereby driving the driving gear 20 to rotate. Since the driving gear 20 is meshed with the driven gear 19, the driven gear 19 will be driven to rotate, so that the guide pipe 8 will rotate along the discharge pipe 18, and the direction of the guide pipe 8 can be adjusted, so that the discharge direction can be flexibly adjusted.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A high-precision interval reduction scale, characterized in that: include: A mounting frame (1) and a hopper (4), wherein the bottom of the hopper (4) is fixedly connected to a discharge pipe (3), the bottom of the discharge pipe (3) is fixedly connected to a feeding barrel (2), the outer surface of the feeding barrel (2) is fixedly connected to a discharge pipe (18), the outer surface of the discharge pipe (18) is rotatably connected to a guide pipe (8), the outer surface of the guide pipe (8) is fixedly connected to a driven gear (19), the outer surface of the guide pipe (8) is fixedly connected to a mounting plate (21), the outer surface of the mounting plate (21) is fixedly connected to a first motor (7), the output end of the first motor (7) is fixedly connected to a driving gear (20), and the outer surface of the driving gear (20) is meshed with the outer surface of the driven gear (19).
2. The high-precision interval reduction scale according to claim 1, characterized in that: A second motor (10) is fixedly connected to the center position of the top of the hopper (4); an output end of the second motor (10) movably penetrates the top of the hopper (4); and a rotating shaft (12) is fixedly connected to the output end of the second motor (10).
3. The high-precision interval reduction scale according to claim 2, characterized in that: A plurality of stirring rods (13) are fixed at equal intervals on the outer surface of the rotating shaft (12), and a first auger blade (14) is fixedly connected to the outer surface of the rotating shaft (12) near the bottom, wherein the first auger blade (14) is located inside the discharge pipe (3).
4. The high-precision interval reduction scale according to claim 3, characterized in that: A third motor (17) is fixedly connected to the right end of the feeding barrel (2), and an output end of the third motor (17) is fixedly and movably penetrated with the right end surface of the feeding barrel (2).
5. The high-precision interval reduction scale according to claim 4, characterized in that: The output end of the third motor (17) is fixedly connected to a rotating rod (16), and the outer surface of the rotating rod (16) is fixedly connected to a second auger blade (15).
6. The high-precision interval reduction scale according to claim 5, characterized in that: A plurality of weighing sensors (5) are fixedly connected at equal intervals to the top of the mounting frame (1), and the tops of the plurality of weighing sensors (5) are all fixedly connected to the outer surface of the hopper (4).
7. The high-precision interval reduction scale according to claim 6, characterized in that: The top of the hopper (4) is hingedly connected to a protective cover (6), and a suction block (11) is fixedly connected to the top of the hopper (4) near the second motor (10), and the suction block (11) is magnetically connected to the protective cover (6).
Citation Information
Patent Citations
High-precision decrement scale
CN217200950U