Raw gas impurity removal device for semi-coke production

By using high-temperature-resistant ceramic particles to filter dust in the waste gas decontamination device, and using ammonia water and spray heads to adsorb tar in the purification box, the problem of tar precipitation in the existing device is solved, and the stability of gas transmission is achieved.

CN222593778UActive Publication Date: 2025-03-11XINJIANG LUSHE COAL CHEM CO LTD
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Patent Information

Application Number
CN202420871464.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the dust reduction treatment of existing waste gas debris removal devices, spraying water causes the gas temperature to decrease, and tar precipitates and attaches to the inner wall of the pipeline, causing blockage and affecting gas transmission.

Method used

A waste gas removal device is designed to filter dust in the gas using ceramic particles. The ceramic particles have high temperature resistance. The filtered gas enters the purification box and adsorbs the tar by conveying ammonia water and spray heads to prevent the tar from precipitating and adhering to the inner wall of the pipeline.

Benefits of technology

It effectively avoids the precipitation of tar in the gas and attaching to the inner wall of the pipeline, prevents blockage and ensures the normality of gas transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of impurity removal of raw gas, in particular to a raw gas impurity removal device for semi-coke production, which comprises a base and further comprises a filter component arranged on the base and used for filtering impurities in gas, a pipeline for conveying gas is arranged on the outer side of the filter component, a purification box for removing tar in the gas is arranged on the outer side of the pipeline, and the filter component is arranged on the base. A mixing assembly for improving the gas mixing efficiency is arranged in the purification box, and a treatment assembly for removing impurities and moisture in gas is arranged on the outer side of the mixing assembly; dust in coal gas is adsorbed by the ceramic particles, the ceramic particles have high-temperature resistance and cannot be damaged, the filtered coal gas enters the purification box, ammonia water is conveyed into the spray head by the water conveying pipe, tar in the coal gas is adsorbed and mixed by the spray head, and mixed liquid falls into the receiving box at the bottom of the purification box. The tar in the coal gas is prevented from adhering to the inner wall of the pipeline after being separated out to cause blockage and influence on coal gas conveying.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw coal gas impurity removal, in particular to a raw coal gas impurity removal device used for blue coke production. Background Art

[0002] Semi-coke is made by burning clean coal blocks. As a new type of carbon material, it has the characteristics of high fixed carbon, high specific resistivity, high chemical activity, low ash content, low aluminum, low sulfur and low phosphorus. It has gradually replaced metallurgical coke and is widely used in the production of calcium carbide, ferroalloys, ferrosilicon, silicon carbide and other products, becoming an irreplaceable carbon material. Semi-coke can replace coke (metallurgical coke) and is widely used in chemical, smelting, gasification and other industries. Raw coal gas refers to dusty coal gas. The coal gas (raw coal gas) produced by coal coking in the carbonization chamber contains a large amount of chemical products. Raw coal gas cannot be used directly and must be dust-removed.

[0003] At present, some devices treat coal gas dust reduction by spraying water on the coal gas, so that the spraying water and coal gas are mixed to degrade the dust in the coal gas. However, the spraying water will lower the temperature of the coal gas, so that the tar in the coal gas will precipitate and adhere to the inside of the box and pipeline, causing pipeline blockage and affecting the transmission effect of the coal gas. Utility Model Content

[0004] The utility model aims to provide a raw gas impurity removal device for blue coke production to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw gas impurity removal device for semi-coke production, comprising a base, and further comprising: a filter assembly arranged on the base for filtering impurities in the coal gas, a pipeline for transmitting gas is arranged on the outside of the filter assembly, and a purification box for removing tar from the coal gas is arranged on the outside of the pipeline;

[0006] A mixing component is arranged inside the purification box to improve the gas mixing efficiency, and a processing component is arranged outside the mixing component to remove impurities and moisture in the gas. The purification box and the processing component are connected through a gas transmission pipe;

[0007] An adjusting component is arranged on the outside of the filter component and is used to adjust the angle of the filter component.

[0008] Preferably, the filter assembly includes a cylinder arranged on the top of the base, the cylinder is circular, and ceramic particles that filter dust and are resistant to high temperatures are arranged inside the cylinder.

[0009] Preferably, a water pipe for conveying ammonia water is provided inside the purification box, and a nozzle for dispersing liquid is provided outside the water pipe.

[0010] Preferably, the mixing assembly comprises a first motor fixedly connected to the top of the purification box, and the output end of the first motor is provided with a mixing cylinder for mixing gas and liquid.

[0011] Preferably, the processing assembly comprises a sealed box fixed to the bottom of the base, and the upper and lower layers inside the sealed box are respectively provided with a filter plate and a water absorption plate.

[0012] Preferably, a cleaning assembly for cleaning the filter plate is provided inside the sealed box, and the cleaning assembly comprises a movable plate provided inside the sealed box, and a brush for sweeping dust off the filter plate is provided at the bottom of the movable plate.

[0013] Preferably, two sliding rods are symmetrically arranged on both sides of the movable plate, and a sliding groove adapted to the sliding rods is provided inside the sealing box.

[0014] Preferably, the adjustment assembly includes a fixed column fixed to the outside of the base, a rotating rod is provided on the outside of the fixed column, a fixing sleeve for limiting the cylinder body is provided on the outside of the rotating rod, a worm wheel is provided on the outside of the worm wheel, and a worm is provided on the outside of the worm wheel, and a second motor is provided on the outside of the worm.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model utilizes ceramic particles to absorb dust in coal gas. The ceramic particles have high temperature resistance and will not be damaged. The filtered coal gas enters the interior of the purification box, and ammonia water is transported to the nozzle by a water pipe. The nozzle is used to absorb and mix the tar in the coal gas. The mixed liquid falls into a receiving box at the bottom of the purification box, so as to prevent the tar in the coal gas from precipitating and adhering to the inner wall of the pipeline to cause blockage and affect the gas transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the filter assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the purification box of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the processing component of the utility model;

[0021] Figure 5 This is a schematic diagram of the cleaning component structure of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the cylinder and the adjustment assembly of the utility model;

[0023] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at point A in the middle.

[0024] In the figure: 1. base; 2. filter component; 201. cylinder; 202. ceramic particles; 3. pipeline; 4. purification box; 5. mixing component; 501. first motor; 502. mixing cylinder; 6. processing component; 601. sealing box; 602. water absorption plate; 603. filter plate; 7. cleaning component; 701. moving plate; 702. brush; 703. sliding rod; 8. water pipe; 9. nozzle; 10. adjustment component; 1001. fixed column; 1002. rotating rod; 1003. fixed sleeve; 1004. worm gear; 1005. second motor; 1006. worm. DETAILED DESCRIPTION

[0025] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0026] See also Figure 1-7 As shown, a raw gas impurity removal device for semi-coke production includes a base 1, and also includes: a filter component 2 arranged on the base 1 to filter impurities in the coal gas, a pipeline 3 for transmitting gas is arranged on the outside of the filter component 2, and a purification box 4 for removing tar in the coal gas is arranged on the outside of the pipeline 3; a mixing component 5 is arranged inside the purification box 4 to improve the gas mixing efficiency, a processing component 6 for removing impurities and moisture in the gas is arranged on the outside of the mixing component 5, and the purification box 4 and the processing component 6 are connected through a gas transmission pipe; an adjustment component 10 is arranged on the outside of the filter component 2 for adjusting the angle of the filter component 2.

[0027] It should be noted that: the filter component 2 is used to filter the dust in the coal gas, the purification box 4 is used to remove the tar in the coal gas, the mixing component 5 is used to improve the tar removal efficiency, the processing component 6 is used to remove impurities and moisture in the coal gas, and the adjustment component 10 is used to adjust the angle of the filter component 2 to facilitate cleaning of the inside.

[0028] like Figure 2 As shown, the filter assembly 2 includes a cylinder 201 disposed on the top of the base 1. The cylinder 201 is circular, and ceramic particles 202 for filtering dust and resisting high temperatures are disposed inside the cylinder 201. The ceramic particles 202 are used to absorb dust in the gas, and the ceramic particles 202 have high temperature resistance and will not be damaged.

[0029] like Figure 3As shown, a water pipe 8 for conveying ammonia water is arranged inside the purification box 4, and a nozzle 9 for dispersing liquid is arranged outside the water pipe 8. The ammonia water is conveyed to the nozzle 9 by the water pipe 8, and the nozzle 9 is used to absorb and mix the tar in the coal gas, and the mixed liquid falls into the receiving box at the bottom of the purification box 4.

[0030] like Figure 3 As shown, the mixing assembly 5 includes a first motor 501 fixedly connected to the top of the purification box 4, and a mixing barrel 502 for mixing gas and liquid is provided at the output end of the first motor 501. The mixing barrel 502 is driven to rotate by the first motor 501 to fully mix the gas and liquid, thereby improving the tar removal efficiency.

[0031] like Figure 4 As shown, the processing assembly 6 includes a sealed box 601 fixed to the bottom of the base 1, and the upper and lower layers of the sealed box 601 are respectively provided with a filter plate 603 and a water absorption plate 602. The filter plate 603 is used to filter out impurities in the coal gas, and the water absorption plate 602 is used to absorb moisture in the coal gas.

[0032] like Figure 4 and Figure 5 As shown, the inside of the sealed box 601 is provided with a cleaning assembly 7 for cleaning the filter plate 603, and the cleaning assembly 7 includes a movable plate 701 disposed inside the sealed box 601, and a brush 702 for sweeping dust off the filter plate 603 is disposed at the bottom of the movable plate 701; two slide bars 703 are symmetrically disposed on both sides of the movable plate 701, and a slide groove adapted to the slide bar 703 is provided inside the sealed box 601. When the filter plate 603 is used for a long time and has a lot of dust, which affects the filtering effect, the user can open the door of the sealed box 601, pull the movable plate 701 to drive the slide bar 703 to slide inside the slide groove, so that the brush 702 at the bottom of the movable plate 701 can brush off the dust on the filter plate 603, thereby improving the filtering effect of the filter plate 603.

[0033] like Figure 6 and Figure 7 As shown, the adjustment assembly 10 includes a fixed column 1001 fixed to the outside of the base 1, a rotating rod 1002 is arranged on the outside of the fixed column 1001, a fixing sleeve 1003 for limiting the position of the cylinder 201 is arranged on the outside of the rotating rod 1002, a worm wheel 1004 is arranged on the outside of the worm wheel 1004, and a second motor 1005 is arranged on the outside of the worm wheel 1006. The second motor 1005 drives the worm 1006 to rotate, the worm 1006 drives the worm wheel 1004 to rotate, and the worm wheel 1004 drives the rotating rod 1002 and the fixing sleeve 1003 to rotate, so as to adjust the angle of the cylinder 201 and make it tilt, so as to facilitate the cleaning of the ceramic particles 202 inside.

[0034] Working principle: the coal gas is input into the cylinder 201 through the gas pipe, and the dust in the coal gas is adsorbed by the ceramic particles 202. The ceramic particles 202 are resistant to high temperatures and will not be damaged. The filtered coal gas enters the purification box 4, and the ammonia water is transported to the nozzle 9 through the water pipe 8. The nozzle 9 is used to adsorb and mix the tar in the coal gas, and the mixed liquid falls into the receiving box at the bottom of the purification box 4 to prevent the tar in the coal gas from precipitating and adhering to the inner wall of the pipeline to cause blockage and affect the gas transportation. The first motor 501 is used to drive the mixing cylinder 502 to rotate, so as to fully mix the gas and liquid and improve the tar removal efficiency. The filter plate 603 is used to filter out impurities in the coal gas, and the water absorption plate 602 is used to absorb moisture in the coal gas.

[0035] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A device for removing impurities from raw coal gas for producing semi-coke, comprising a base (1), characterized in that: Also includes: A filter assembly (2) is arranged on the base (1) to filter impurities in the coal gas, a pipeline (3) for transmitting gas is arranged outside the filter assembly (2), and a purification box (4) for removing tar from the coal gas is arranged outside the pipeline (3); A mixing component (5) is arranged inside the purification box (4) to improve the gas mixing efficiency, and a processing component (6) is arranged outside the mixing component (5) to remove impurities and moisture in the gas. The purification box (4) and the processing component (6) are connected via a gas transmission pipe; An adjustment component (10) is arranged on the outside of the filter component (2) and is used to adjust the angle of the filter component (2).

2. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 1, characterized in that: The filter assembly (2) comprises a cylinder (201) arranged on the top of the base (1); the cylinder (201) is circular, and ceramic particles (202) for filtering dust and being resistant to high temperatures are arranged inside the cylinder (201).

3. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 1, characterized in that: A water pipe (8) for conveying ammonia water is arranged inside the purification box (4), and a nozzle (9) for dispersing liquid is arranged outside the water pipe (8).

4. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 1, characterized in that: The mixing assembly (5) comprises a first motor (501) fixedly connected to the top of the purification box (4), and the output end of the first motor (501) is provided with a mixing cylinder (502) for mixing gas and liquid.

5. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 1, characterized in that: The processing assembly (6) comprises a sealed box (601) fixed to the bottom of the base (1), and the upper and lower layers inside the sealed box (601) are respectively provided with a filter plate (603) and a water absorption plate (602).

6. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 5, characterized in that: A cleaning component (7) for cleaning the filter plate (603) is arranged inside the sealed box (601), and the cleaning component (7) comprises a movable plate (701) arranged inside the sealed box (601), and a brush (702) for sweeping dust off the filter plate (603) is arranged at the bottom of the movable plate (701).

7. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 6, characterized in that: Two sliding rods (703) are symmetrically arranged on both sides of the movable plate (701), and a sliding groove adapted to the sliding rods (703) is provided inside the sealing box (601).

8. The device for removing impurities from raw coal gas used in the production of semi-coke according to claim 2, characterized in that: The adjustment assembly (10) comprises a fixed column (1001) fixed to the outside of the base (1); a rotating rod (1002) is arranged on the outside of the fixed column (1001); a fixing sleeve (1003) for limiting the position of the cylinder (201) is arranged on the outside of the rotating rod (1002); a worm wheel (1004) is arranged on the outside of the worm wheel (1004); a worm (1006) is arranged on the outside of the worm wheel (1004); and a second motor (1005) is arranged on the outside of the worm (1006).