Rapid quenching equipment for high-speed steel processing
By introducing cooling components and smoking components into the rapid quenching equipment for high-speed steel processing, the problems of rising quenching liquid temperature and unfiltered harmful gases are solved, achieving more efficient quenching effects and workers' health protection.
Patent Information
- Application Number
- CN202421214983.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During high-speed steel processing, multiple high-frequency quenching leads to an increase in the temperature of the quenching liquid, affecting the quenching effect, and the harmful gases are lacking in collection and filtration, endangering workers' health.
A rapid quenching device is designed including a cooling assembly and a smoking assembly. The cooling module uses a semiconductor refrigeration sheet to cool down the quenching liquid, and the smoking module filters harmful gases through impellers, filter layers, activated carbon and electrostatic cotton.
Effectively cool down the quenching liquid, improve the quenching effect, and purify harmful gases through filtration to protect workers' health.
Smart Images

Figure CN222593937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rapid quenching equipment for high-speed steel processing, in particular to rapid quenching equipment for high-speed steel processing. Background Art
[0002] When high-speed steel is used as a raw material, its shapes are diverse, such as rods, bars, plates, wires, and strips. During the machining process, high-speed steel strips sometimes need to be quenched to increase their surface hardness. High-speed steel strips are widely used in many industries such as machinery manufacturing and military industry. During the quenching process, high-speed steel strips are generally conveyed through a transmission device, so that the high-speed steel strips are quenched while being conveyed, achieving the purpose of continuous high-frequency quenching. In order to meet the above processing needs, it is necessary to design a rapid quenching equipment for high-speed steel strip processing. Multiple and high-frequency quenching will increase the temperature of the quenching liquid. The lack of a structure to cool the quenching liquid will affect the quenching effect. The harmful gases generated during quenching lack a structure to collect and filter them. The harmful gases diffuse in the air and can damage the health of workers.
[0003] A rapid quenching device for high-speed steel processing disclosed in publication number CN217297928U, although the utility model clamps the high-speed steel placed on the support plate through two fixed clamping devices, the rotating rod drives the rotating block to rotate, the rotating block drives the screw to rotate, the moving block is restricted by the limit rod, and the moving block can only move left and right on the screw. At this time, the two moving blocks are brought close to each other, the moving block drives the fixed rod to move, and the fixed rod drives the clamping block to move, thereby achieving the purpose of clamping the high-speed steel placed between the two clamping blocks, which is convenient for subsequent operations and has high practicality.
[0004] However, this rapid quenching equipment for high-speed steel processing has the following disadvantages:
[0005] Multiple and high-frequency quenching will increase the temperature of the quenching liquid. The lack of a structure to cool the quenching liquid will affect the quenching effect.
[0006] There is no structure to collect and filter the harmful gases produced during quenching, and the harmful gases diffuse in the air, causing damage to the health of workers. Utility Model Content
[0007] The technical problem solved by the utility model is to provide a rapid quenching equipment for high-speed steel processing that is highly practical, can be simply operated, and has a relatively simple structure. It solves the problems raised in the above-mentioned background technology that there is a lack of structure to cool the quenching liquid, which affects the quenching effect, and there is a lack of structure to collect and filter the harmful gases generated during quenching.
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a rapid quenching equipment for high-speed steel processing, comprising a quenching tank, the bottom surface of the quenching tank is fixedly connected to a cooling assembly, the top surface of the quenching tank is fixedly connected to a smoke hood, the top surface of the smoke hood is provided with smoke outlets equidistantly from left to right, the top surface of the smoke outlet is fixedly connected to a smoking assembly, and both ends of the quenching tank are fixedly connected to sealing plates.
[0009] Optionally, the cooling assembly includes a circular tube fixedly connected to the bottom of the quenching tank, a plurality of semiconductor refrigeration plates are fixedly connected to the bottom of the circular tube, one end of the circular tube is connected to a connector, and a water inlet pipe is sleeved inside the connector.
[0010] Optionally, a cavity is provided inside the quenching tank, and the cavity is connected to the other end of the circular tube.
[0011] Optionally, the smoking assembly includes an impeller fixedly connected to the top surface of the smoke outlet, the top surface of the impeller is connected to the smoke collecting tube, the top end of the smoke collecting tube is sleeved with a limiting ring, and the interior of the limiting ring is sleeved with a filtering structure.
[0012] Optionally, the filtering structure includes a filter cartridge placed on the top surface of the limiting ring, the bottom surface of the filter cartridge is connected to the smoke collecting pipe, the inner bottom wall of the filter cartridge is provided with a filter layer, the top surface of the filter layer is provided with activated carbon, and the top surface of the activated carbon is provided with electrostatic cotton.
[0013] Optionally, a liquid outlet is provided on the top surface of the quenching tank and is connected to the cavity, and a stop valve pipe is connected to the top surface of the liquid outlet.
[0014] The utility model provides a rapid quenching equipment for high-speed steel processing, which has the following beneficial effects:
[0015] 1. The rapid quenching equipment for high-speed steel processing sets the cooling temperature of the semiconductor refrigeration plate through the setting of the cooling component. The cooling surface of the semiconductor refrigeration plate is attached to the bottom of the return tube. Then, the quenching liquid entering the return tube from the water inlet pipe is cooled before entering the quenching tank, thereby avoiding the effect of excessively high quenching liquid temperature in the quenching tank due to continuous quenching, which affects the quenching effect.
[0016] 2. The rapid quenching equipment for high-speed steel processing places the high-speed steel to be quenched from the side of the smoke hood into the quenching tank through the setting of the smoke collection component. The harmful gas generated is absorbed by the negative pressure inside the rotating impeller and then discharged into the smoke collection pipe. The harmful gas is then filtered and purified by the filter layer, activated carbon and electrostatic cotton, thereby preventing the harmful gas from spreading in the air and causing damage to the surrounding workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cooling assembly structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the smoking assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the split structure of the utility model.
[0021] In the figure: 1. Quenching tank; 2. Cooling assembly; 21. Return pipe; 22. Semiconductor refrigeration plate; 23. Connector; 24. Water inlet pipe; 3. Smoke hood; 4. Smoke collection assembly; 41. Impeller; 42. Smoke collecting pipe; 43. Limiting ring; 44. Filter structure; 441. Filter cartridge; 442. Filter layer; 443. Activated carbon; 444. Electrostatic cotton; 5. Sealing plate; 6. Stop valve pipe. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] See also Figures 1 to 4 The utility model provides a technical solution: a rapid quenching device for high-speed steel processing, comprising a quenching tank 1, a cooling assembly 2 fixedly connected to the bottom surface of the quenching tank 1, a smoke hood 3 fixedly connected to the top surface of the quenching tank 1, smoke outlets equidistantly arranged on the top surface of the smoke hood 3 from left to right, a smoking assembly 4 fixedly connected to the top surface of the smoke outlet, sealing plates 5 fixedly connected to both ends of the quenching tank 1, a liquid outlet connected to the cavity on the top surface of the quenching tank 1, a stop valve pipe 6 connected to the top surface of the liquid outlet;
[0024] By setting the stop valve tube 6, the outflow and stop of the quenching liquid from the return pipe 21 can be conveniently controlled by turning the stop valve tube 6, thereby preventing the quenching oil in the quenching tank 1 from overflowing due to excessive quenching oil. Example 1
[0025] See also Figure 2 The cooling assembly 2 includes a return tube 21 fixedly connected to the bottom surface of the quenching tank 1, a plurality of semiconductor cooling sheets 22 are fixedly connected to the bottom surface of the return tube 21, one end of the return tube 21 is connected through a connector 23, and the interior of the connector 23 is sleeved with a water inlet pipe 24;
[0026] By setting the cooling component 2, the cooling temperature of the semiconductor refrigeration plate 22 is set. The cooling surface of the semiconductor refrigeration plate 22 is attached to the bottom of the ring-shaped tube 21. Then, the quenching liquid entering the ring-shaped tube 21 from the water inlet pipe 24 is cooled before entering the quenching tank 1, thereby achieving the effect of avoiding the quenching effect of the quenching liquid in the quenching tank 1 being too high due to continuous quenching; Example 2
[0027] See also Figure 3 The smoking component 4 includes an impeller 41 fixedly connected to the top surface of the smoke outlet, the top surface of the impeller 41 is connected to the smoke collecting tube 42, the top of the smoke collecting tube 42 is sleeved with a limit ring 43, the interior of the limit ring 43 is sleeved with a filter structure 44, the filter structure 44 includes a filter cartridge 441 placed on the top surface of the limit ring 43, the bottom surface of the filter cartridge 441 is connected to the smoke collecting tube 42, the inner bottom wall of the filter cartridge 441 is provided with a filter layer 442, the top surface of the filter layer 442 is provided with activated carbon 443, and the top surface of the activated carbon 443 is provided with electrostatic cotton 444;
[0028] Through the setting of the smoking component 4, the high-speed steel to be quenched is placed inside the quenching tank 1 from the side of the smoke hood 3. The generated harmful gas is absorbed by the negative pressure inside the rotating impeller 41, and then discharged into the smoke collecting pipe 42. The harmful gas is then filtered and purified by the filter layer 442, activated carbon 443 and electrostatic cotton 444, thereby preventing the harmful gas from spreading in the air and causing damage to the bodies of surrounding workers.
[0029] In the present invention, the working steps of the device are as follows:
[0030] First, the cooling temperature of the semiconductor refrigeration plate 22 is set, and the cooling surface of the semiconductor refrigeration plate 22 is attached to the bottom of the circular tube 21. Then, the quenching liquid entering the circular tube 21 from the water inlet pipe 24 is cooled and then enters the quenching tank 1. Finally, the high-speed steel to be quenched is placed inside the quenching tank 1 from the side of the smoke hood 3. The harmful gas generated is absorbed by the negative pressure inside the rotating impeller 41, and then discharged from the smoke collecting tube 42. The harmful gas is then filtered and purified by the filter layer 442, activated carbon 443 and electrostatic cotton 444.
[0031] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.
[0032] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rapid quenching device for high-speed steel processing, comprising a quenching tank (1), characterized in that: The bottom surface of the quenching tank (1) is fixedly connected to a cooling assembly (2), the top surface of the quenching tank (1) is fixedly connected to a smoke collecting hood (3), the top surface of the smoke collecting hood (3) is provided with smoke outlets equidistantly from left to right, the top surface of the smoke outlet is fixedly connected to a smoking assembly (4), and both ends of the quenching tank (1) are fixedly connected to sealing plates (5).
2. The rapid quenching equipment for high speed steel processing according to claim 1, characterized in that: The cooling assembly (2) comprises a return pipe (21) fixedly connected to the bottom surface of the quenching tank (1), a plurality of semiconductor cooling plates (22) being fixedly connected to the bottom surface of the return pipe (21), a connector (23) being through-connected to one end of the return pipe (21), and a water inlet pipe (24) being sleeved inside the connector (23).
3. The rapid quenching equipment for high speed steel processing according to claim 1, characterized in that: A cavity is provided inside the quenching tank (1), and the cavity is connected to the other end of the return tube (21).
4. The rapid quenching equipment for high speed steel processing according to claim 1, characterized in that: The smoking assembly (4) comprises an impeller (41) fixedly connected to the top surface of the smoke outlet, the top surface of the impeller (41) is connected to the smoke collecting tube (42), the top end of the smoke collecting tube (42) is sleeved with a limiting ring (43), and the interior of the limiting ring (43) is sleeved with a filtering structure (44).
5. The rapid quenching equipment for high speed steel processing according to claim 4, characterized in that: The filtering structure (44) comprises a filter cartridge (441) placed on the top surface of a limiting ring (43); the bottom surface of the filter cartridge (441) is connected to the smoke collecting tube (42); a filter layer (442) is provided on the inner bottom wall of the filter cartridge (441); activated carbon (443) is provided on the top surface of the filter layer (442); and electrostatic cotton (444) is provided on the top surface of the activated carbon (443).
6. The rapid quenching equipment for high speed steel processing according to claim 1, characterized in that: The top surface of the quenching tank (1) is provided with a liquid outlet which is connected to the cavity through-through, and the top surface of the liquid outlet is connected to a stop valve pipe (6) through-through.
Citation Information
Patent Citations
Rapid quenching equipment for high-speed steel machining
CN217297928U