Environment-friendly dyeing device for textile material processing

By using spray dyeing technology and tensioning mechanism in the dyeing process of textile fabrics, the problems of dye waste and low drying efficiency caused by infiltration dyeing are solved, and a more efficient and environmentally friendly dyeing and drying process is achieved.

CN222594298UActive Publication Date: 2025-03-11WUXI GUANGDALONG TEXTILE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420412741.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-11
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

In the existing textile fabric dyeing technology, the wetting dyeing method causes a large number of dyes to stick to the surface of the fabric, insufficient pigment utilization, and reduced drying rate, thereby reducing working efficiency.

Method used

The textile materials are dyed by spraying and wetting, and the dye is sprayed on the fabric using a booster pump and atomizing spray head, and the tension of the fabric is adjusted through the tensioning mechanism to ensure uniform dyeing and drying.

Benefits of technology

It reduces the use of dyes, reduces costs, improves dyeing efficiency and drying rate, protects the working environment, and avoids excessive contact between staff and dyes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222594298U_ABST
    Figure CN222594298U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of textile material dyeing, and discloses an environment-friendly dyeing device for textile material processing, which comprises a base, a dyeing box is fixedly mounted on the upper surface of the base, a tensioning mechanism is arranged in the dyeing box, and a dye box is arranged at the top of the dyeing box. A dyeing mechanism used in cooperation with the tensioning mechanism is arranged on one side of the dye box. A fixing plate is driven to move through an air cylinder, so that a material roller is pulled to slide through an inserting rod, the distance between the material roller and a dyeing roller is adjusted, the tensioning degree of fabric is adjusted, a booster pump is controlled to work, dye in a dye box is conveyed into a box body through a guide pipe and a branch pipe, and then the dye is sprayed to the upper face and the lower face of the textile fabric through atomization nozzles. According to the design, the fabric is dyed in a spray moistening mode, the use of dye is reduced, the cost support is reduced, meanwhile, subsequent drying work is facilitated, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textile material dyeing, in particular to an environmentally friendly dyeing device for textile material processing. Background Art

[0002] At present, textile cloth is a product made by processing and weaving textile fibers. After the textile cloth is produced, in order to meet the market demand, the textile cloth needs to be dyed. Now generally, the staff puts the textile cloth into a container filled with dye and soaks it for a period of time to dye the textile cloth.

[0003] A textile fabric dyeing device is disclosed in a Chinese utility model patent with publication number CN212357642U. The textile fabric dyeing device includes a dyeing trough, a stepper motor is installed on the left side of the dyeing trough, the power output end of the stepper motor is connected to the power input end of the drive shaft, and the end of the drive shaft is transmission-connected to a lower gear.

[0004] Although the stepper motor in the above-mentioned prior art has forward and reverse rotation functions, it can drive the fabric to be immersed and dyed back and forth between the dyeing roller A and the dyeing roller B, and the dyeing is more uniform. However, when dyeing is done by immersion, a large amount of dye will adhere to the surface of the fabric, and there is also a lot of waste in the use of pigments. At the same time, the drying rate is reduced, thereby reducing work efficiency. Utility Model Content

[0005] In order to solve the technical problems that dye will adhere to the surface of fabric in large quantities when dyeing by immersion, there is also a lot of waste in the utilization of pigment, and the drying rate is reduced, thereby reducing work efficiency, the utility model provides an environmentally friendly dyeing device for textile material processing.

[0006] The utility model is implemented by the following technical scheme: an environmentally friendly dyeing device for textile material processing, comprising a base, a dyeing box is fixedly installed on the upper surface of the base, a tensioning mechanism is arranged inside the dyeing box, which is used for tensioning and conveying the textile material during dyeing, and a dye box is arranged on the top of the dyeing box, a dyeing mechanism used in conjunction with the tensioning mechanism is arranged on one side of the dye box, which is used for spray dyeing of the textile material, a drying box is installed on one side of the dyeing box, and a winding mechanism is arranged on one side of the drying box, which is used for winding up the textile material after dyeing.

[0007] As a further improvement of the above scheme, the dyeing mechanism includes a feed pipe connected to the dye box and a box body arranged inside the dyeing box, one side of the dye box is connected to a booster pump, one side of the booster pump is connected to a conduit, the conduit is connected to the box body through a branch pipe, and the opposite side of the box body is connected to an atomizing nozzle.

[0008] Through the above technical solution, the fabric is dyed by spraying, which reduces the use of dyes and reduces cost support. At the same time, it is convenient for subsequent drying work and speeds up work efficiency.

[0009] As a further improvement of the above scheme, the tensioning mechanism includes a dyeing roller fixedly installed inside the dyeing box and a material roller slidably installed inside the dyeing box, and insertion rods are provided at both ends of the material roller. The insertion rods pass through one side of the dyeing box and are fixedly connected to a fixed plate, and a cylinder corresponding to the fixed plate is fixedly installed on one side of the dyeing box.

[0010] Through the above technical solution, the fixed plate is driven to move by the cylinder, so that the material roller is pulled to slide by the insertion rod, and the distance between the material roller and the dyeing roller is adjusted, thereby adjusting the tension of the fabric, preventing the fabric from wrinkling, and improving product quality.

[0011] As a further improvement of the above solution, the winding mechanism includes a mounting plate fixedly mounted on the upper surface of the base, a winding roller is rotatably mounted on the top of the mounting plate, and a motor is provided at one end of the winding roller.

[0012] As a further improvement of the above solution, a transparent door is hinged on the front surface of the dyeing box, the drying box is located between the dyeing box and the winding roller, and a smoothing roller corresponding to the dyeing roller is arranged inside the dyeing box.

[0013] Through the above technical solution, textile materials are dyed in the dyeing box, which prevents the odor of the dye from being emitted, protects the surrounding working environment, and avoids excessive contact between workers and the dye, which may cause physical harm.

[0014] As a further improvement of the above solution, the box is located between the dyeing roller and the material roller, and the box is located on the upper and lower sides of the textile material, and the atomizing nozzles are arranged correspondingly.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model drives the fixed plate to move through the cylinder, thereby pulling the material roller to slide through the insertion rod, adjusting the distance between the material roller and the dyeing roller, thereby adjusting the tension of the fabric, controlling the operation of the booster pump, and transporting the dye inside the dye box to the box through the conduit and the branch pipe, and then spraying the dye on the upper and lower surfaces of the textile fabric through the atomizing nozzle for wet coloring. The design adopts the spraying method to dye the fabric, reduces the use of dyes, reduces cost support, and is convenient for subsequent drying work and speeds up work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0020] Description of main symbols:

[0021] 1. Base; 2. Dyeing box; 3. Dyeing roller; 4. Material roller; 5. Insert rod; 6. Fixed plate; 7. Cylinder; 8. Dye box; 9. Feed pipe; 10. Booster pump; 11. Conduit; 12. Branch pipe; 13. Box body; 14. Atomizing nozzle; 15. Drying box; 16. Mounting plate; 17. Winding roller; 18. Motor; 19. Smoothing roller. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] Example:

[0024] Please combine Figure 1 - Figure 3 An environmentally friendly dyeing device for textile material processing in this embodiment includes a base 1, a dyeing box 2 is fixedly installed on the upper surface of the base 1, a tensioning mechanism is arranged inside the dyeing box 2, which is used for tensioning and conveying the textile material during dyeing, and a dye box 8 is arranged on the top of the dyeing box 2, and a dyeing mechanism used in conjunction with the tensioning mechanism is arranged on one side of the dyeing box 8 for spray dyeing of the textile material, a drying box 15 is installed on one side of the dyeing box 2, and a winding mechanism is arranged on one side of the drying box 15 for winding up the textile material after dyeing.

[0025] Please combine Figure 2 and Figure 3 The dyeing mechanism includes a feed pipe 9 connected to the dye box 8 and a box body 13 arranged inside the dyeing box 2. One side of the dye box 8 is connected to a booster pump 10, one side of the booster pump 10 is connected to a conduit 11, the conduit 11 is connected to the box body 13 through a branch pipe 12, and the opposite side of the box body 13 is connected to an atomizing nozzle 14.

[0026] The fabric is dyed by spraying, which reduces the use of dyes and reduces cost support. It also facilitates subsequent drying work and speeds up work efficiency.

[0027] Please combine Figure 1 and Figure 2The tensioning mechanism includes a dyeing roller 3 fixedly installed inside the dyeing box 2 and a material roller 4 slidably installed inside the dyeing box 2. Insertion rods 5 are provided at both ends of the material roller 4. The insertion rod 5 passes through one side of the dyeing box 2 and is fixedly connected to a fixed plate 6. A cylinder 7 corresponding to the fixed plate 6 is fixedly installed on one side of the dyeing box 2.

[0028] The fixed plate 6 is driven to move by the cylinder 7, thereby pulling the material roller 4 to slide through the insertion rod 5, adjusting the distance between the material roller 4 and the dyeing roller 3, thereby adjusting the tension of the fabric, preventing the fabric from wrinkling, and improving product quality.

[0029] Please combine Figure 2 The winding mechanism includes a mounting plate 16 fixedly mounted on the upper surface of the base 1 , a winding roller 17 is rotatably mounted on the top of the mounting plate 16 , and a motor 18 is disposed at one end of the winding roller 17 .

[0030] Please combine Figure 1 and Figure 3 A transparent door is hinged on the front surface of the dyeing box 2 , and the drying box 15 is located between the dyeing box 2 and the winding roller 17 . A smoothing roller 19 corresponding to the dyeing roller 3 is arranged inside the dyeing box 2 .

[0031] The textile material is dyed in the dyeing box 2 to prevent the smell of the dye from being emitted, protect the surrounding working environment, and avoid excessive contact between the workers and the dye to cause physical harm.

[0032] Please combine Figure 3 The box 13 is located between the dyeing roller 3 and the material roller 4, and the box 13 is located on the upper and lower sides of the textile material, and the atomizing nozzle 14 is correspondingly arranged.

[0033] The implementation principle of an environmentally friendly dyeing device for textile material processing in the embodiment of the present application is as follows: when working, open the box door and install the material roller 4 inside the insertion rod 5, close the box door, control the cylinder 7 to work, and drive the fixed plate 6 to move through the cylinder 7, so as to pull the material roller 4 to slide through the insertion rod 5, adjust the distance between the material roller 4 and the dyeing roller 3, thereby adjusting the tension of the fabric, control the booster pump 10 to work, and transport the dye inside the dye box 8 to the box body 13 through the conduit 11 and the branch pipe 12, and then spray it on the upper and lower surfaces of the textile fabric by the atomizing nozzle 14 for wet coloring. The dyed fabric is smoothed by the smoothing roller 19 and then enters the drying box 15 for drying. Finally, the motor 18 drives the winding roller 17 to rotate to wind up the dyed fabric.

[0034] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An environmentally friendly dyeing device for textile material processing, comprising a base (1), characterized in that: A dyeing box (2) is fixedly mounted on the upper surface of the base (1); a tensioning mechanism is arranged inside the dyeing box (2) for tensioning and conveying the textile material during dyeing; a dyeing box (8) is arranged on the top of the dyeing box (2); a dyeing mechanism used in conjunction with the tensioning mechanism is arranged on one side of the dyeing box (8) for spray dyeing of the textile material; a drying box (15) is arranged on one side of the dyeing box (2); a winding mechanism is arranged on one side of the drying box (15) for winding the textile material after dyeing; The dyeing mechanism comprises a feed pipe (9) connected to a dye box (8) and a box body (13) arranged inside the dyeing box (2); one side of the dye box (8) is connected to a booster pump (10); one side of the booster pump (10) is connected to a conduit (11); the conduit (11) is connected to the box body (13) through a branch pipe (12); and the opposite side of the box body (13) is connected to an atomizing nozzle (14).

2. An environmentally friendly dyeing device for textile material processing as claimed in claim 1, characterized in that: The tensioning mechanism comprises a dyeing roller (3) fixedly mounted inside the dyeing box (2) and a material roller (4) slidably mounted inside the dyeing box (2), with insertion rods (5) being arranged at both ends of the material roller (4), the insertion rods (5) penetrating one side of the dyeing box (2) and fixedly connected to a fixing plate (6), and a cylinder (7) corresponding to the fixing plate (6) being fixedly mounted on one side of the dyeing box (2).

3. The environmentally friendly dyeing device for textile material processing according to claim 1, characterized in that: The winding mechanism comprises a mounting plate (16) fixedly mounted on the upper surface of the base (1), a winding roller (17) being rotatably mounted on the top of the mounting plate (16), and a motor (18) being arranged at one end of the winding roller (17).

4. The environmentally friendly dyeing device for textile material processing according to claim 1, characterized in that: The front surface of the dyeing box (2) is hinged with a transparent box door, the drying box (15) is located between the dyeing box (2) and the winding roller (17), and a smoothing roller (19) corresponding to the dyeing roller (3) is arranged inside the dyeing box (2).

5. The environmentally friendly dyeing device for textile material processing according to claim 1, characterized in that: The box (13) is located between the dyeing roller (3) and the material roller (4), and the box (13) is located on the upper and lower sides of the textile material, and the atomizing nozzle (14) is arranged correspondingly.

Citation Information

Patent Citations

  • Dyeing device for textile fabric

    CN212357642U