Non-woven fabric dyeing device
By adopting a combination technology of smoothing mechanism, pneumatic mechanism and extrusion mechanism in the non-woven dyeing device, the problem of low efficiency in removing bubbles and excess dye liquid in the prior art is solved, and better dyeing quality and drying effect are achieved.
Patent Information
- Application Number
- CN202421262204.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing non-woven dyeing devices are less efficient in removing bubbles and excess dye liquid, affecting the dyeing quality and drying effect.
A non-woven dyeing device is designed, adopting a smoothing mechanism and a pneumatic mechanism. The smoothing mechanism extrudes the non-woven fabric through multiple guide roller groups to eliminate bubbles, and the pneumatic mechanism impacts the dye liquid through an airflow with a suitable pressure, and combines the extrusion mechanism to maximize the dye liquid on the non-woven fabric.
The bubbles on the surface of the non-woven fabric are effectively removed, the dyeing quality is improved, and the drying effect is improved and the overall efficiency is improved by accelerating the process of dyeing liquid to detach the non-woven fabric.
Smart Images

Figure CN222594320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-woven fabric production, in particular to a non-woven fabric dyeing device. Background Art
[0002] Non-woven fabric, also known as non-woven fabric or non-woven fabric, is a sheet, web or pad made of oriented or randomly arranged fibers combined with each other through friction, cohesion or bonding, or a combination of these methods. It is made of textile staple fibers or filaments that are oriented or randomly arranged to form a web structure, and then reinforced by mechanical, thermal bonding or chemical methods. Non-woven fabric is a new generation of environmentally friendly materials, with the characteristics of moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating. If placed outdoors, its maximum life span is only 90 days after natural decomposition; if placed indoors, it will decompose within 8 years, and it is non-toxic and harmless when burned, and does not pollute the environment. Commonly used raw materials for the production of non-woven fabrics include chemical fibers such as polypropylene resin, polyester fiber, polyester fiber, etc. These materials can be decomposed naturally and will not pollute the environment.
[0003] A dyeing device for non-woven fabric processing described in publication number CN220724538U includes a dyeing box, one side of the dyeing box is fixedly connected to a support plate, the top of the support plate is fixedly connected to a drying box, and the top of the dyeing box is rotatably connected to two guide rollers. The utility model has a reasonable structural design. Through two left and right knocking and vibration components, the incoming non-woven fabric and the outgoing non-woven fabric can be knocked and vibrated, which can not only shake off the bubbles attached to the surface of the non-woven fabric that has just entered, and reduce the influence of the bubbles on the dyeing when it just enters, but also shake off the excess dye liquid on the outgoing non-woven fabric, which is beneficial to the subsequent drying work. Through multiple rotating rollers, the time that the non-woven fabric is located in the drying box is extended, and the front and back sides of the non-woven fabric can be fully and evenly contacted with the hot air sprayed by the nozzle, thereby greatly improving the uniformity of drying, making the drying effect better and more efficient. However, the prior art still has defects:
[0004] 1. In the prior art, two left and right knocking and vibration components are used to knock and vibrate the incoming non-woven fabric and the outgoing non-woven fabric, so that the bubbles attached to the surface of the non-woven fabric that has just entered can be shaken off, reducing the influence of the bubbles on the dyeing when it just enters. However, the shaking is not thorough enough to eliminate the bubbles, and there will still be bubbles remaining that affect the dyeing quality.
[0005] 2. In the prior art, the excess dye liquid on the non-woven fabric is shaken off by beating the vibration component, which is beneficial to the subsequent drying work. However, the efficiency of vibration in shaking off the dye liquid is low, and the effect of removing excess dye liquid is poor. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a non-woven fabric dyeing device.
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a non-woven fabric dyeing device, comprising:
[0008] A dyeing tank, wherein a drainage pipe is inserted in the middle of one side of the lower end of the dyeing tank;
[0009] A guide mechanism, the guide mechanism is arranged on the dyeing tank, the guide mechanism comprises support plates fixedly connected to the two ends of the front side of the upper end of the dyeing tank, a feed guide roller is rotatably connected between the support plates at the two ends, and a discharge guide roller is plugged into the rear end of the dyeing tank;
[0010] A smoothing mechanism, the smoothing mechanism is arranged inside the dyeing tank, the smoothing mechanism comprises a plurality of evenly distributed guide roller groups inserted inside the dyeing tank, the guide roller groups are staggered up and down, the guide roller groups comprise a smoothing roller 1 and a smoothing roller 2, the smoothing roller 1 and the smoothing roller 2 are distributed up and down;
[0011] A pneumatic mechanism is arranged at the rear end of the upper side of the dyeing tank, and comprises a fixed frame fixedly connected to the rear end of the upper side of the dyeing tank, and air supply pipes are arranged at the front and rear sides of the fixed frame, and a three-way pipe is fixedly inserted at one side between the front and rear ends of the air supply pipes, and a connecting pipe is evenly inclined and inserted at one side of the air supply pipes close to each other, and the connecting pipe penetrates the fixed frame and is inserted with an air outlet;
[0012] The squeezing mechanism is arranged at the upper end of the interior of the fixed frame, and the squeezing mechanism comprises a squeezing roller 1 and a squeezing roller 2 which are plugged in front and behind the upper end of the interior of the fixed frame.
[0013] As an improvement, a fixing plate is fixedly connected to one side of the front and rear ends of the fixing frame, one end of the air supply pipe is fixedly connected to one side of the fixing plate, and a fixing sleeve is fixedly connected to one end of the front and rear ends of the fixing frame away from the fixing plate, and the fixing sleeve is fixedly connected to the air supply pipe.
[0014] As an improvement, support columns are fixedly connected to the front and rear sides of the lower end of the dyeing tank.
[0015] As an improvement, a solenoid valve is provided at the upper end of the drain pipe.
[0016] As an improvement, the air outlet of the air outlet head is a rectangular structure.
[0017] Compared with the prior art, the advantages of the utility model are as follows: 1. When the non-woven fabric in the utility model enters the dyeing tank for dyeing, the non-woven fabric passes between the smoothing roller one and the smoothing roller two, and the smoothing roller one and the smoothing roller two squeeze the fabric dyed in the dyeing tank to remove bubbles, and multiple guide roller groups fully remove the bubbles, so that the dyeing effect of the non-woven fabric is better.
[0018] 2. In the utility model, the dyed fabric is guided upward by the discharging guide roller, one end of the three-way pipe is connected to the external air duct, and then the airflow with appropriate pressure is transmitted to the connecting pipe through the air supply pipe, and finally blown downward to the non-woven fabric through the air outlet head, and the dye liquid brought out by the non-woven fabric is impacted downward by the airflow, so that the dye liquid and the non-woven fabric are separated faster. After part of the dye liquid is impacted downward by the airflow, the non-woven fabric is transmitted outward through the squeezing roller 1 and the squeezing roller 2 for squeezing and dehydration again, so that the dye liquid on the non-woven fabric is squeezed to the maximum extent to flow downward and separate from the non-woven fabric, and the effect of removing excess dye liquid is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The utility model is a cross-sectional structural diagram of a non-woven fabric dyeing device.
[0020] Figure 2 This is a schematic diagram of the structure of a non-woven fabric dyeing device of the utility model. Figure 1 .
[0021] Figure 3 It is a right side cross-sectional view of a nonwoven fabric dyeing device of the utility model.
[0022] Figure 4 The utility model is a schematic diagram of the internal structure of a non-woven fabric dyeing device.
[0023] Figure 5 This is a schematic diagram of the structure of a non-woven fabric dyeing device of the utility model. Figure 2 .
[0024] As shown in the figure: 1. Dyeing tank; 2. Drain pipe; 3. Guide mechanism; 31. Support plate; 32. Feed guide roller; 33. Discharge guide roller; 4. Smoothing mechanism; 41. Guide roller group; 42. Smoothing roller one; 43. Smoothing roller two; 5. Pneumatic mechanism; 51. Fixed frame; 52. Air supply pipe; 53. Three-way pipe; 54. Connecting pipe; 55. Air outlet; 6. Extrusion mechanism; 61. Extrusion roller one; 62. Extrusion roller two; 7. Fixed plate; 8. Fixed sleeve; 9. Support column; 10. Solenoid valve. DETAILED DESCRIPTION
[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0026] A nonwoven fabric dyeing device, such as Figure 1As shown, it includes a dyeing tank 1, a drain pipe 2 is inserted in the middle of one side of the lower end of the dyeing tank 1, a solenoid valve 10 is arranged on the upper end of the drain pipe 2, support columns 9 are fixedly connected to the front and rear sides of the lower end of the dyeing tank 1, and a guide mechanism 3 is arranged on the dyeing tank 1. The guide mechanism 3 includes support plates 31 fixedly connected to the two ends of the front side of the upper end of the dyeing tank 1, and a feed guide roller 32 is rotatably connected between the support plates 31 at both ends. A discharge guide roller 33 is inserted at the rear end of the dyeing tank 1 to guide the feeding of non-woven fabrics and the discharge of dyed materials.
[0027] The smoothing mechanism 4 is arranged inside the dyeing tank 1. The smoothing mechanism 4 includes a plurality of evenly distributed guide roller groups 41 inserted into the dyeing tank 1. The guide roller groups 41 are staggered and distributed up and down. The guide roller groups 41 include a smoothing roller 1 42 and a smoothing roller 2 43. The smoothing roller 1 42 and the smoothing roller 2 43 are distributed up and down. When the non-woven fabric enters the dyeing tank 1 for dyeing, the non-woven fabric passes between the smoothing roller 1 42 and the smoothing roller 2 43. The smoothing roller 1 42 and the smoothing roller 2 43 squeeze the fabric dyed in the dyeing tank 1 to remove bubbles. The multiple guide roller groups 41 fully remove the bubbles, so that the dyeing effect of the non-woven fabric is better.
[0028] The pneumatic mechanism 5 is arranged at the upper rear end of the dyeing tank 1. The pneumatic mechanism 5 includes a fixed frame 51 fixedly connected to the upper rear end of the dyeing tank 1. The front and rear sides of the fixed frame 51 are provided with air supply pipes 52. A three-way pipe 53 is fixedly inserted on one side between the front and rear end air supply pipes 52. A fixed plate 7 is fixedly connected to one side of the front and rear end of the fixed frame 51. One end of the air supply pipe 52 is fixedly connected to one side of the fixed plate 7. A fixed sleeve 8 is fixedly connected to one end of the front and rear ends of the fixed frame 51 away from the fixed plate 7. The fixed sleeve 8 is fixedly sleeved on the air supply pipe 52. The fixed plate 7 and the fixed sleeve 8 fix the air supply pipe 52.
[0029] A connecting pipe 54 is evenly inclined and inserted on one side of the air supply pipe 52 that is close to each other. The connecting pipe 54 passes through the fixed frame 51 and is inserted with an air outlet 55. The air outlet of the air outlet 55 is a rectangular structure. The dyed fabric is guided upward by the discharge guide roller 33. One end of the three-way pipe 53 is connected to the external air duct. Then, the airflow with a suitable pressure is transmitted to the connecting pipe 54 through the air supply pipe 52, and finally blown downwardly to the non-woven fabric through the air outlet 55. The dye liquid brought out by the non-woven fabric is impacted downward by the airflow, so that the dye liquid and the non-woven fabric are separated faster, thereby accelerating the flow rate.
[0030] The squeezing mechanism 6 is arranged at the upper end of the fixed frame 51. The squeezing mechanism 6 includes a squeezing roller 1 61 and a squeezing roller 2 62 which are plugged in front and behind the upper end of the fixed frame 51. After part of the dye liquid is impacted downward by the airflow, the non-woven fabric is transmitted outward through the squeezing roller 1 61 and the squeezing roller 2 62 to be squeezed and dehydrated again, so that the dye liquid on the non-woven fabric is squeezed to the maximum extent to flow downward and separate from the non-woven fabric, so as to facilitate the subsequent drying process to dry the non-woven fabric.
[0031] When the utility model is implemented, Figure 1-5 As shown, when in use, the non-woven fabric enters the dyeing tank 1 through the feed guide roller 32, and the fabric passes through multiple guide roller groups 41, that is, between smoothing roller one 42 and smoothing roller two 43. Smoothing roller one 42 and smoothing roller two 43 squeeze the fabric dyed in the dyeing tank 1 to remove bubbles, and multiple guide roller groups 41 fully remove the bubbles, so that the dyeing effect of the non-woven fabric is better.
[0032] The dyed fabric is guided upward by the discharge guide roller 33, one end of the three-way pipe 53 is connected to the external air duct, and then the airflow with appropriate pressure is transmitted to the connecting pipe 54 through the air supply pipe 52, and finally blown downward to the non-woven fabric through the air outlet 55, and the dye liquid brought out by the non-woven fabric is impacted downward by the airflow, so that the dye liquid and the non-woven fabric are separated faster and the flow rate is accelerated. After part of the dye liquid is impacted downward by the airflow, the non-woven fabric is transmitted outward and passed between the squeezing roller 1 61 and the squeezing roller 2 62 for squeezing and dehydration again, so that the dye liquid on the non-woven fabric is squeezed downward to flow away from the non-woven fabric to the maximum extent, so as to facilitate the subsequent drying process to dry the non-woven fabric.
[0033] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A nonwoven fabric dyeing device, characterized in that: include: A dyeing tank (1), wherein a drainage pipe (2) is inserted in the middle of one side of the lower end of the dyeing tank (1); A guide mechanism (3), the guide mechanism (3) being arranged on the dyeing tank (1), the guide mechanism (3) comprising support plates (31) fixedly connected to the two ends of the front side of the upper end of the dyeing tank (1), a feed guide roller (32) being rotatably connected between the support plates (31) at the two ends, and a discharge guide roller (33) being inserted at the rear end of the dyeing tank (1); A smoothing mechanism (4), the smoothing mechanism (4) being arranged inside the dyeing tank (1), the smoothing mechanism (4) comprising a plurality of evenly distributed guide roller groups (41) plugged into the dyeing tank (1), the guide roller groups (41) being staggered and distributed up and down, the guide roller groups (41) comprising a smoothing roller 1 (42) and a smoothing roller 2 (43), the smoothing roller 1 (42) and the smoothing roller 2 (43) being distributed up and down; A pneumatic mechanism (5), the pneumatic mechanism (5) being arranged at the upper rear end of the dyeing tank (1), the pneumatic mechanism (5) comprising a fixed frame (51) fixedly connected to the upper rear end of the dyeing tank (1), the front and rear sides of the fixed frame (51) being provided with air supply pipes (52), a three-way pipe (53) being fixedly plugged into one side between the front and rear ends of the air supply pipes (52), a connecting pipe (54) being evenly inclined plugged into one side of the air supply pipes (52) close to each other, the connecting pipe (54) penetrating the fixed frame (51) and plugged into an air outlet (55); The squeezing mechanism (6) is arranged at the upper end of the interior of the fixed frame (51), and comprises a squeezing roller 1 (61) and a squeezing roller 2 (62) inserted in front and behind the upper end of the interior of the fixed frame (51).
2. A nonwoven fabric dyeing device according to claim 1, characterized in that: A fixing plate (7) is fixedly connected to one side of the front and rear ends of the fixing frame (51); one end of the air supply pipe (52) is fixedly connected to one side of the fixing plate (7); a fixing sleeve (8) is fixedly connected to one end of the front and rear ends of the fixing frame (51) away from the fixing plate (7); and the fixing sleeve (8) is fixedly sleeved on the air supply pipe (52).
3. A nonwoven fabric dyeing device according to claim 1, characterized in that: Support columns (9) are fixedly connected at both sides of the lower end of the dyeing tank (1).
4. The nonwoven fabric dyeing device according to claim 1, characterized in that: A solenoid valve (10) is provided at the upper end of the drainage pipe (2).
5. The nonwoven fabric dyeing device according to claim 1, characterized in that: The air outlet of the air outlet head (55) is a rectangular structure.
Citation Information
Patent Citations
Dyeing device for non-woven fabric processing
CN220724538U
Cited By
Fabric dyeing device and method for garment production
CN120683671A