Pollution discharge structure of bottom blowing furnace boiler

By adopting acoustic vibration dust removal technology in the boiler sewage discharge structure, the problem of equipment fatigue damage caused by mechanical vibration dust removal is solved, achieving a more efficient and economical sewage discharge effect, and extending the service life of the equipment.

CN222597698UActive Publication Date: 2025-03-11江西金德铅业股份有限公司
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Patent Information

Application Number
CN202420806224.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-11
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

In the existing boiler sewage discharge structure, mechanical vibration dust removal methods can easily lead to damage to equipment fatigue and affect the long-term use of the equipment.

Method used

The sound wave vibration dust removal technology is adopted, and the acoustic wave vibrators on the inner wall of the boiler are driven to vibrate the sound wave, and the dust scraper driven by the servo motor moves horizontally to achieve effective cleaning of dust particles.

Benefits of technology

It reduces the damage to the equipment by mechanical vibration, extends the service life of the boiler equipment, and improves dust removal efficiency and economic benefits.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222597698U_ABST
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Abstract

The utility model relates to the technical field of boilers, in particular to a blowdown structure of a bottom blowing furnace boiler, which comprises a main body mechanism, a bottom dust removal mechanism and a top dust removal mechanism, and is started by a sound wave generator to drive a sound wave vibrator mounted on the inner wall of a boiler body to perform sound wave vibration, so that particulate matters in a combustion chamber fall into a dust accumulation bin from an air inlet; the reciprocating screw rod is driven by the servo motor to rotate, so that the dust scraping plate moves left and right along the reciprocating screw rod, the effect that waste accumulated at the bottom end in the dust accumulation bin is pushed to the dust outlet is achieved, in the actual use process, the dust removal mode is rapid and efficient, meanwhile, equipment fatigue damage caused by mechanical vibration dust removal can be avoided, and the service life of equipment is prolonged. And the service life of boiler equipment is prolonged, so that the economic benefit of the structure is embodied. Through the layer-by-layer filtering and dust removing effects of the smoke dust filtering box, smoke dust is fully purified, the smoke dust discharging mode is economical and efficient, meanwhile, the dust removing effect is sufficient, and air pollution is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of boilers, in particular to a sewage discharge structure of a bottom-blown boiler. Background Art

[0002] my country's boiler industry is neither a "sunrise industry" nor a "sunset industry", but an eternal industry that coexists with mankind, and it is still a growing industry in my country. However, my country's industrial boiler industry and enterprises are also facing various challenges and opportunities. As the main body of market competition, industrial boiler manufacturers should have a clear understanding of their external environment and internal conditions, clarify their market positioning, and manage from a strategic height to do what they should and what they should not. After the boiler operation is completed, it is generally necessary to clean up the dust and debris in the boiler for continued use. However, manual cleaning alone is usually time-consuming and labor-intensive and the effect is not good. For this reason, we need an auxiliary structure to discharge and remove dust from the dust and waste of the boiler.

[0003] For example, a furnace bottom ash cleaning structure for a boiler disclosed in the authorization announcement number CN217057573U includes a furnace body, a mounting frame is fixedly connected to the lower side wall of the furnace body, the side walls on both sides of the mounting frame are provided with sockets and the same grate is inserted into the two sockets, the grate divides the inner wall of the mounting frame into a combustion chamber and a waste collection chamber, the side wall of the combustion chamber is provided with a feed port and a baffle is hinged at the feed port. The furnace bottom ash cleaning structure for a boiler can vibrate the grate after the fuel on the grate is completely burned, so that all the waste on the surface of the grate falls into the waste collection chamber, and the operator does not need to manually knock the grate, which reduces the workload of the operator and can evenly spread the fuel on the grate before the fuel is burned, thereby improving the utilization rate of the fuel and automatically cleaning the waste in the waste collection chamber, and the operator does not need to manually clean it, thus avoiding the problem that the waste will burn the operator's skin. However, the mechanical vibration sewage discharge method adopted by the utility model is easy to cause fatigue and damage to the equipment, which is not conducive to the long-term use of the equipment. For this reason, we proposed a sewage discharge structure for a bottom-blown furnace boiler, which changes the mechanical vibration dust removal to sonic vibration dust removal, greatly reducing the damage of mechanical vibration to the equipment, extending the service life of the boiler equipment, and thus improving the economic benefits of the structure. Utility Model Content

[0004] The utility model aims to provide a sewage discharge structure for a bottom-blown boiler to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sewage discharge structure of a bottom-blown furnace boiler comprises a main body structure, a bottom dust removal structure, and a top dust removal structure. The bottom dust removal structure is located at the bottom end of the main body structure, and the top dust removal structure is located at the top end of the main body structure. The main body structure comprises a boiler body, a feed port, a combustion chamber, an air inlet, and a reinforcement leg. The feed port is fixedly arranged on one side of the boiler body, the combustion chamber is fixedly arranged inside the boiler body, a plurality of air inlets are opened at the bottom end of the combustion chamber, and the reinforcement leg is fixedly installed at the bottom end of the boiler body. The bottom dust removal structure comprises a mounting bracket, an acoustic wave generator, an acoustic wave vibrator, a protective cover, a dust storage bin, a servo motor, a reciprocating screw, a scraper plate, a dust outlet, a baffle, a slot, a strip, and a handle. The mounting bracket is fixedly installed on one side of the boiler body, the acoustic wave generator is fixedly installed on the top end of the mounting bracket, and the acoustic wave vibrator is fixedly installed on the inner wall of the boiler body. The acoustic wave vibrator is made of high-temperature resistant material.

[0007] Preferably, a protective cover is fixedly installed on the outside of the sonic vibrator, the dust storage bin is fixedly arranged at the bottom of the combustion chamber, the servo motor is fixedly installed on the top of the mounting bracket, a reciprocating screw is movably connected to one side of the servo motor, and the scraper plate passes through the reciprocating screw.

[0008] Preferably, the dust outlet is fixedly arranged on one side of the dust storage bin, the top and bottom ends of the baffle are provided with card slots, the card strip is fixedly arranged on one side of the dust outlet, and the handle is fixedly installed on one side of the baffle.

[0009] Preferably, the top dust removal mechanism includes a smoke exhaust duct, a blower, a first ventilation valve, a smoke filter box, a second ventilation valve, and a smoke exhaust port, and one end of the smoke exhaust duct is fixedly installed on one side of the top of the boiler body.

[0010] Preferably, the other end of the smoke and dust exhaust duct is fixedly connected to the blower, and a first ventilation valve is fixedly installed on one side of the blower.

[0011] Preferably, a smoke filter box is fixedly connected to one side of the first ventilation valve, a second ventilation valve is fixedly installed to one side of the smoke filter box, and a smoke exhaust port is fixedly connected to one side of the second ventilation valve.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The sewage discharge structure of a bottom-blown furnace boiler is started by an acoustic wave generator, which drives the acoustic wave vibrator installed on the inner wall of the boiler body to vibrate with acoustic waves, so that the dust particles in the combustion chamber fall into the dust storage bin from the air inlet, and the reciprocating screw is driven by a servo motor to rotate, so that the scraper plate moves left and right in the horizontal direction along the reciprocating screw, so that the waste accumulated at the bottom of the dust storage bin is pushed to the dust outlet. In actual use, this dust removal method is not only fast and efficient, but also can avoid equipment fatigue damage caused by mechanical vibration dust removal, and extend the service life of the boiler equipment, thereby reflecting the economic benefits of the structure.

[0014] 2. The sewage discharge structure of this bottom-blown furnace boiler, through the action of the blower, sucks the fine dust raised in the combustion chamber into the smoke filter box through the smoke exhaust pipe. The smoke filter box is filtered and dust removed layer by layer, so that the smoke is fully purified and then discharged into the air through the smoke exhaust port. This smoke discharge method is not only economical and efficient, but also has a more complete dust removal effect, which greatly reduces air pollution and reflects the environmental benefits of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point A in the middle;

[0018] Figure 4 For this utility model Figure 2 A magnified schematic diagram of point B in the middle.

[0019] In the figure: 100, boiler body; 101, feed inlet; 102, combustion chamber; 103, air inlet; 104, reinforcement leg; 200, mounting bracket; 201, sound wave generator; 202, sound wave vibrator; 203, protective cover; 204, dust storage bin; 205, servo motor; 206, reciprocating screw; 207, dust scraper; 208, dust outlet; 209, baffle; 210, slot; 211, clip strip; 212, handle; 300, smoke exhaust duct; 301, blower; 302, first ventilation valve; 303, smoke filter box; 304, second ventilation valve; 305, smoke exhaust port. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0022] A sewage discharge structure of a bottom-blown furnace boiler, comprising a main body, a bottom dust removal mechanism, and a top dust removal mechanism, wherein the bottom dust removal mechanism is located at the bottom end of the main body, and the top dust removal mechanism is located at the top end of the main body. The main body comprises a boiler body 100, a feed inlet 101, a combustion chamber 102, an air inlet 103, and a reinforcement leg 104. The feed inlet 101 is fixedly arranged on one side of the boiler body 100, the combustion chamber 102 is fixedly arranged inside the boiler body 100, a plurality of air inlets 103 are opened at the bottom end of the combustion chamber 102, and the reinforcement leg 104 is fixedly installed on the boiler body At the bottom of boiler body 100, the bottom dust removal mechanism includes a mounting bracket 200, an acoustic wave generator 201, an acoustic wave vibrator 202, a protective cover 203, a dust storage bin 204, a servo motor 205, a reciprocating screw 206, a dust scraper 207, a dust outlet 208, a baffle 209, a slot 210, a clamping strip 211, and a handle 212. The mounting bracket 200 is fixedly mounted on one side of the boiler body 100, the acoustic wave generator 201 is fixedly mounted on the top of the mounting bracket 200, the acoustic wave vibrator 202 is fixedly mounted on the inner wall of the boiler body 100, and the acoustic wave vibrator 202 is made of high temperature resistant material.

[0023] In this embodiment, preferably, a protective cover 203 is fixedly installed on the outside of the sonic vibrator 202, the dust storage bin 204 is fixedly arranged at the bottom end of the combustion chamber 102, the servo motor 205 is fixedly installed on the top of the mounting bracket 200, and a reciprocating screw 206 is movably connected to one side of the servo motor 205, and the dust scraper 207 passes through the reciprocating screw 206.

[0024] In this embodiment, preferably, the dust outlet 208 is fixedly arranged on one side of the dust bin 204 , the baffle 209 has card slots 210 at the top and bottom ends, the card strip 211 is fixedly arranged on one side of the dust outlet 208 , and the handle 212 is fixedly installed on one side of the baffle 209 .

[0025] In this embodiment, preferably, the top dust removal mechanism includes a smoke exhaust duct 300, a blower 301, a first ventilation valve 302, a smoke filter box 303, a second ventilation valve 304, and a smoke exhaust port 305, and one end of the smoke exhaust duct 300 is fixedly installed on one side of the top of the boiler body 100.

[0026] In this embodiment, preferably, the other end of the smoke and dust exhaust duct 300 is fixedly connected to the blower 301 , and a first ventilation valve 302 is fixedly installed on one side of the blower 301 .

[0027] In this embodiment, preferably, a smoke filter box 303 is fixedly connected to one side of the first ventilation valve 302 , a second ventilation valve 304 is fixedly installed to one side of the smoke filter box 303 , and a smoke exhaust port 305 is fixedly connected to one side of the second ventilation valve 304 .

[0028] When in use, the sewage discharge structure of a bottom-blown furnace boiler of the present embodiment is started by the sound wave generator 201, which drives the sound wave vibrator 202 installed on the inner wall of the boiler body 100 to vibrate with sound waves, so that the dust particles in the combustion chamber 102 fall into the dust storage bin 204 from the air inlet 103, and the reciprocating screw 206 is driven to rotate by the servo motor 205, so that the scraper plate 207 moves horizontally left and right along the reciprocating screw 206, so as to achieve the effect of pushing the waste accumulated at the bottom end of the dust storage bin 204 to the dust outlet 208. In actual use, this dust removal method is not only fast and efficient, but also can avoid equipment fatigue damage caused by mechanical vibration dust removal, extend the service life of the boiler equipment, and thus reflect the economic benefits of the structure. Through the action of the blower 301, the fine dust raised in the combustion chamber 102 is sucked into the smoke filter box 303 through the smoke exhaust pipe 300. The smoke filter box 303 performs layer-by-layer filtering and dust removal, so that the smoke is fully purified and then discharged into the air through the smoke exhaust port 305. This smoke emission method is not only economical and efficient, but also has a more effective dust removal effect, which greatly reduces air pollution and reflects the environmental benefits of the structure.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A sewage discharge structure for a bottom-blown boiler, comprising a main body, a bottom dust removal mechanism, and a top dust removal mechanism, characterized in that: The bottom dust removal mechanism is located at the bottom end of the main body mechanism, and the top dust removal mechanism is located at the top end of the main body mechanism. The main body mechanism comprises a boiler body (100), a feed inlet (101), a combustion chamber (102), an air inlet (103), and a reinforcement leg (104). The feed inlet (101) is fixedly arranged on one side of the boiler body (100), the combustion chamber (102) is fixedly arranged inside the boiler body (100), a plurality of air inlets (103) are provided at the bottom end of the combustion chamber (102), and the reinforcement leg (104) is fixedly installed at the bottom end of the boiler body (100). The bottom dust removal mechanism comprises a mounting bracket (200). ), a sonic wave generator (201), a sonic wave vibrator (202), a protective cover (203), a dust storage bin (204), a servo motor (205), a reciprocating screw (206), a dust scraper (207), a dust outlet (208), a baffle (209), a slot (210), a clamping strip (211), and a handle (212); the mounting bracket (200) is fixedly mounted on one side of a boiler body (100); the sonic wave generator (201) is fixedly mounted on the top of the mounting bracket (200); the sonic wave vibrator (202) is fixedly mounted on the inner wall of the boiler body (100); and the sonic wave vibrator (202) is made of a high temperature resistant material.

2. The sewage discharge structure of a bottom-blown boiler according to claim 1 is characterized in that: A protective cover (203) is fixedly installed on the outer side of the sonic vibrator (202), the dust storage bin (204) is fixedly arranged at the bottom end of the combustion chamber (102), the servo motor (205) is fixedly installed on the top end of the mounting bracket (200), a reciprocating screw (206) is movably connected to one side of the servo motor (205), and the dust scraper (207) passes through the reciprocating screw (206).

3. The sewage discharge structure of a bottom-blown boiler according to claim 2 is characterized in that: The dust outlet (208) is fixedly arranged on one side of the dust storage bin (204), the top and bottom ends of the baffle (209) are provided with card slots (210), the card strip (211) is fixedly arranged on one side of the dust outlet (208), and the handle (212) is fixedly installed on one side of the baffle (209).

4. The sewage discharge structure of a bottom-blown boiler according to claim 1, characterized in that: The top dust removal mechanism comprises a smoke exhaust pipe (300), a blower (301), a first ventilation valve (302), a smoke filter box (303), a second ventilation valve (304), and a smoke exhaust port (305); one end of the smoke exhaust pipe (300) is fixedly mounted on one side of the top of the boiler body (100).

5. The sewage discharge structure of a bottom-blown boiler according to claim 4, characterized in that: The other end of the smoke and dust exhaust pipe (300) is fixedly connected to the blower (301), and a first ventilation valve (302) is fixedly installed on one side of the blower (301).

6. The sewage discharge structure of a bottom-blown boiler according to claim 5, characterized in that: One side of the first ventilation valve (302) is fixedly connected to a smoke filter box (303), one side of the smoke filter box (303) is fixedly installed with a second ventilation valve (304), and one side of the second ventilation valve (304) is fixedly connected to a smoke exhaust port (305).

Citation Information

Patent Citations

  • Boiler bottom slag cleaning structure for boiler

    CN217057573U