Microwave drying equipment
By introducing a shaking cloth device and a water vapor dissipation device into the microwave drying equipment, the problems of black soldier flies being damaged during the fabric process and difficulty in dissipating water vapor are solved, and higher quality of drying finished products and higher production efficiency are achieved.
Patent Information
- Application Number
- CN202420637215.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing microwave drying equipment is prone to damage to black soldier flies during fabric and drying, and water vapor is difficult to dissipate, affecting the quality of the finished product.
A microwave drying device is designed, including a shaking cloth device and a water vapor dissipation device. The shaking cloth device realizes the dispersion of the black soldier fly through the coordination of the movable hinge base and the shaking cloth frame; the water vapor dispersion device discharges the water vapor generated during the drying process through the exhaust motor and the air blades.
It effectively avoids damage to the black soldier flies during the fabric process, improves the pass rate of drying the finished product, and prevents water vapor from liquefaction and dripping, protects the quality of the finished product.
Smart Images

Figure CN222598355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microwave drying, and more specifically, to a microwave drying device. Background Art
[0002] Black soldier flies, saprophytic insects of the family Solenopsis, can feed on livestock and poultry manure and domestic garbage to produce high-value animal protein feed. Due to their rapid reproduction, large biomass, wide-ranging diet, high absorption conversion rate, easy management, low feeding cost, and good animal palatability, they are used as resources and promoted worldwide. Currently, they are widely used in the treatment of wastes such as chicken manure, pig manure, and kitchen waste. When drying and storing black soldier flies, most of them are dried by microwave generators. Therefore, a microwave drying device is proposed for drying black soldier flies.
[0003] After searching, for example, a Chinese patent application with application number CN202020259472.X discloses a microwave drying device for black soldier flies. When the utility model is working, the cloth motor drives the cloth screw to rotate, and the rotation of the cloth screw causes the insect bodies at the bottom of the feed hopper to be evenly conveyed to the two ends of the cloth tube, and the insect bodies then fall evenly from the cloth strip holes to the conveyor mesh belt distributed in a stepped manner, which solves the problem of uniform cloth distribution of live insects and prevents the live insects from being piled together, thereby achieving automatic uniform cloth distribution without manual assistance, saving labor; when the insect bodies are conveyed in steps, due to the existence of the height difference, the insect bodies can be effectively turned over, ensuring that the insect bodies are heated evenly, improving the drying effect, and thus making the quality of the dried insect bodies better; the stepped conveyor mesh belt is driven by the same motor, and the structural layout design is reasonable; the utility model can meet the requirements of flow operation and carry out large-scale continuous operation, and can be widely used in the field of black soldier flies drying.
[0004] However, when the above technical solution is used, the black soldier flies are poured into the feed hopper, and the black soldier flies are dispersed and distributed by the distribution tube, the distribution strip holes and the distribution screw. The black soldier flies are of different sizes. The smaller black soldier flies will be stuffed between the distribution tube and the distribution screw, and the larger black soldier flies will be squeezed and damaged due to the small gap between the rotating distribution screw and the distribution tube, thereby reducing the qualified rate of the finished black soldier flies. In addition, the above solution does not have a mechanism for discharging water vapor, so that the moisture after drying is retained in the drying box, resulting in liquefied falling water droplets, which are easy to drip onto the dried black soldier flies, affecting the quality of the finished black soldier flies. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a microwave drying device. The technical problem to be solved by the present invention is: to avoid reducing the qualified rate when drying black soldier fly fabrics and to avoid the difficulty of water vapor dissipation affecting the quality of black soldier fly finished products.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a microwave drying device, comprising a drying box:
[0007] A material feeding hopper is fixedly arranged at the upper end of the drying box, a supporting foot is fixedly arranged at the lower end of the drying box, an air filter plate is fixedly arranged at one side of the drying box, and a material lowering hopper is fixedly arranged at the other side of the drying box;
[0008] A shaking cloth device is provided on one side of the inner wall of the drying box, which is used to shake and disperse the poured black soldier flies;
[0009] The shaking material distribution device comprises a movable hinge seat, which is fixedly arranged on one side of the inner wall of the drying box and located at the lower end of the feeding hopper, a shaking material distribution frame is fixedly arranged at the movable end of the movable hinge seat, a plurality of dispersion rods are arranged at the lower end of the inner wall of the shaking material distribution frame, and a toggle block is fixedly arranged at the lower end of the movable hinge seat;
[0010] The upper end of the drying box is provided with a water vapor dissipation device capable of discharging water vapor, which is used to discharge the water vapor generated during the microwave drying process inside the drying box.
[0011] In a preferred embodiment, four second connecting plates are fixedly provided on the inner wall of the drying box, two conveying baffles are respectively provided between the four second connecting plates, a double-layer track group is movably provided on the inner side of the conveying baffle, two synchronous motors are fixedly provided on one side of one conveying baffle, the output ends of the two synchronous motors respectively pass through the inner side of a conveying baffle, and the two layers of track shafts of the double-layer track group are respectively fixedly connected to the output ends of the two synchronous motors.
[0012] In a preferred embodiment, a first microwave generator is fixedly provided on the upper end of the inner wall of the drying box, two first connecting plates are fixedly provided on both sides of the inner wall of the drying box, and a second microwave generator is fixedly provided between the two first connecting plates.
[0013] In a preferred embodiment, a support plate is fixedly provided on one side of the inner wall of the drying box, a rotating motor is fixedly provided on the upper end of the support plate through a bracket, a triangular wheel group is fixedly provided on the output end of the rotating motor, and the triangular wheel group is located at the lower end of the toggle block.
[0014] In a preferred embodiment, the water vapor dissipation device includes an exhaust cylinder, the exhaust cylinder passes through the upper end of the drying box, a connecting frame is fixedly provided on the inner side of the exhaust cylinder, and a protective window is fixedly provided on the upper end of the inner wall of the exhaust cylinder.
[0015] In a preferred embodiment, an exhaust motor is fixedly provided at the lower end of the connecting frame, an output end of the exhaust motor passes through the inner side of the connecting frame, and a fan blade is fixedly provided at the output end of the exhaust motor.
[0016] In a preferred embodiment, an air filter plate is fixedly provided on one side of the drying box.
[0017] Technical effects and advantages of the utility model:
[0018] 1. The utility model is provided with a shaking cloth device, which is conducive to shaking and dispersing the poured black soldier flies, avoiding damage to the black soldier flies during the cloth dispensing process. Through the connection between the movable end of the movable hinge seat and the shaking cloth frame, the shaking cloth frame can rotate and shake around the movable hinge seat. A dispersion rod is provided, so when the black soldier flies fall on the shaking cloth frame, the dispersion rod can disperse the black soldier flies through the cloth through shaking. Because the triangular wheel group at the output end of the rotating motor rotates, it resists the toggle block to toggle, and cooperates with the downward gravity of the shaking cloth frame, so as to achieve the effect of cyclic shaking of the shaking cloth frame;
[0019] 2. The utility model is provided with a water vapor dispersing device, which is conducive to discharging the water vapor generated in the microwave drying process inside the drying box, so as to prevent the water vapor from liquefying in the drying box and dripping onto the dried black soldier flies, affecting the quality of the finished product. The fan blades are driven by the exhaust motor to extract the water vapor in the drying box, and then the air enters through the air filter plate on one side of the drying box, thereby achieving the effect of water vapor dispersing. The air filter plate can filter the dust on the air inhaled from the outside, thereby preventing dust from entering the drying box. The generated water vapor is discharged from the exhaust pipe, thereby preventing the water vapor from liquefying in the drying box and dripping onto the dried black soldier flies. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0022] Figure 3 It is a schematic diagram of the side section structure of the utility model.
[0023] Figure 4 It is a schematic diagram of the structure of the shaking cloth device of the utility model.
[0024] Figure 5 It is a schematic diagram of the structure of the water vapor dissipation device of the utility model.
[0025] The accompanying drawings are marked as follows: 1. drying box; 2. shaking cloth device; 3. water vapor dissipation device; 4. feeding hopper; 5. air filter plate; 6. supporting foot; 7. lower hopper; 8. first microwave generator; 9. second microwave generator; 10. first connecting plate; 11. second connecting plate; 12. synchronous motor; 13. conveying baffle; 14. double-layer crawler group; 21. movable hinge seat; 22. shaking cloth frame; 23. dispersion rod; 24. supporting plate; 25. rotating motor; 26. triangular wheel group; 27. toggle block; 31. exhaust tube; 32. protective window; 33. connecting frame; 34. exhaust motor; 35. fan blade. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in the microwave drying field without creative work are within the scope of protection of the utility model.
[0027] like Figure 1 and 2 As shown, the utility model provides a microwave drying device, including a drying box 1: a feed hopper 4 is fixedly provided at the upper end of the drying box 1, a supporting foot 6 is fixedly provided at the lower end of the drying box 1, an air filter plate 5 is fixedly provided on one side of the drying box 1, and a lower hopper 7 is fixedly provided on the other side of the drying box 1; four second connecting plates 11 are fixedly provided on the inner wall of the drying box 1, two conveying baffles 13 are respectively provided between the four second connecting plates 11, a double-layer crawler group 14 is movably provided on the inner side of the conveying baffle 13, two synchronous motors 12 are fixedly provided on one side of a conveying baffle 13, the output ends of the two synchronous motors 12 respectively pass through the inner side of a conveying baffle 13, and the two-layer crawler shafts of the double-layer crawler group 14 are respectively fixedly connected to the output ends of the two synchronous motors 12; a first microwave generator 8 is fixedly provided on the upper end of the inner wall of the drying box 1, two first connecting plates 10 are respectively fixedly provided on both sides of the inner wall of the drying box 1, and a second microwave generator 9 is fixedly provided between the two first connecting plates 10.
[0028] In order to disperse the black soldier flies, a shaking distribution device 2 is provided on one side of the inner wall of the drying box 1, which is used to shake and disperse the poured black soldier flies;
[0029] like Figure 3As shown, the shaking cloth device 2 includes a movable hinge seat 21, which is fixedly arranged on one side of the inner wall of the drying box body 1 and located at the lower end of the feeding hopper 4, a shaking cloth frame 22 is fixedly arranged at the movable end of the movable hinge seat 21, a plurality of dispersion rods 23 are arranged at the lower end of the inner wall of the shaking cloth frame 22, a toggle block 27 is fixedly arranged at the lower end of the movable hinge seat 21, a support plate 24 is fixedly arranged on one side of the inner wall of the drying box body 1, a rotating motor 25 is fixedly arranged on the upper end of the support plate 24 through a bracket, a triangular wheel group 26 is fixedly arranged at the output end of the rotating motor 25, and the triangular wheel group 26 is located at the lower end of the toggle block 27. Through the connection between the movable end of the movable hinge seat 21 and the shaking cloth frame 22, the shaking cloth frame 22 can rotate and shake around the movable hinge seat 21. A dispersion rod 23 is provided. Therefore, when the black soldier flies fall on the shaking cloth frame 22, the dispersion rod 23 can disperse the black soldier flies into the cloth through shaking. The triangular wheel group 26 at the output end of the rotating motor 25 rotates, thereby resisting the toggle block 27 to toggle, and cooperating with the downward gravity of the shaking cloth frame 22, the effect of cyclic shaking of the shaking cloth frame 22 is achieved.
[0030] Furthermore, in order to discharge the water vapor, a water vapor dissipation device 3 capable of discharging the water vapor is provided at the upper end of the drying box 1 , which is used to discharge the water vapor generated in the microwave drying process inside the drying box 1 .
[0031] like Figure 4 As shown, the water vapor dissipation device 3 includes an exhaust cylinder 31, which passes through the upper end of the drying box body 1, a connecting frame 33 is fixedly arranged on the inner side of the exhaust cylinder 31, a protective window 32 is fixedly arranged on the upper end of the inner wall of the exhaust cylinder 31, an exhaust motor 34 is fixedly arranged on the lower end of the connecting frame 33, an output end of the exhaust motor 34 passes through the inner side of the connecting frame 33, a fan blade 35 is fixedly arranged on the output end of the exhaust motor 34, and an air filter plate 5 is fixedly arranged on one side of the drying box body 1. The fan blade 35 is driven by the exhaust motor 34 to extract the water vapor in the drying box body 1, and then the water vapor enters the air through the air filter plate 5 on one side of the drying box body 1, thereby achieving the effect of water vapor dissipation, and the air filter plate 5 can filter the dust on the air inhaled from the outside, thereby preventing dust from entering the drying box body 1, and the generated water vapor is discharged from the exhaust cylinder 31, thereby preventing the water vapor from liquefying in the drying box body 1 and dripping onto the dried black soldier flies, thereby ensuring the quality of the black soldier flies.
[0032] The working principle is as follows: when the utility model is in use, black soldier flies are put into the hopper 4, the black soldier flies are dispersed by the shaking distribution device 2, and then the two synchronous motors 12 drive the double-layer crawler group 14 to transport the black soldier flies, and the black soldier flies are microwave-dried by the first microwave generator 8 and the second microwave generator 9. The moisture after drying is discharged by the water vapor dissipation device 3, and the dried black soldier flies are discharged from the lower hopper 7.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A microwave drying device, comprising a drying box (1), characterized in that: A material inlet hopper (4) is fixedly provided at the upper end of the drying box (1), a supporting foot (6) is fixedly provided at the lower end of the drying box (1), an air filter plate (5) is fixedly provided on one side of the drying box (1), and a material lower hopper (7) is fixedly provided on the other side of the drying box (1); A shaking distribution device (2) is provided on one side of the inner wall of the drying box (1) for shaking and dispersing the poured black soldier flies; The shaking material distribution device (2) comprises a movable hinge seat (21), the movable hinge seat (21) is fixedly arranged on one side of the inner wall of the drying box (1) and is located at the lower end of the feed hopper (4), a shaking material distribution frame (22) is fixedly arranged at the movable end of the movable hinge seat (21), a plurality of dispersion rods (23) are arranged at the lower end of the inner wall of the shaking material distribution frame (22), and a toggle block (27) is fixedly arranged at the lower end of the movable hinge seat (21); A water vapor dissipation device (3) capable of discharging water vapor is provided at the upper end of the drying box (1), and is used to discharge the water vapor generated during the microwave drying process inside the drying box (1).
2. A microwave drying device according to claim 1, characterized in that: Four second connecting plates (11) are fixedly provided on the inner wall of the drying box body (1), two conveying baffles (13) are respectively provided between the four second connecting plates (11), a double-layer crawler group (14) is movably provided inside the conveying baffle (13), two synchronous motors (12) are fixedly provided on one side of one of the conveying baffles (13), the output ends of the two synchronous motors (12) respectively penetrate the inner side of one of the conveying baffles (13), and the two crawler shafts of the double-layer crawler group (14) are respectively fixedly connected to the output ends of the two synchronous motors (12).
3. A microwave drying device according to claim 1, characterized in that: A first microwave generator (8) is fixedly provided at the upper end of the inner wall of the drying box body (1), two first connecting plates (10) are fixedly provided on both sides of the inner wall of the drying box body (1), and a second microwave generator (9) is fixedly provided between the two first connecting plates (10).
4. A microwave drying device according to claim 1, characterized in that: A support plate (24) is fixedly provided on one side of the inner wall of the drying box body (1); a rotating motor (25) is fixedly provided on the upper end of the support plate (24) via a bracket; a triangular wheel group (26) is fixedly provided on the output end of the rotating motor (25); and the triangular wheel group (26) is located at the lower end of the toggle block (27).
5. The microwave drying equipment according to claim 1, characterized in that: The water vapor dissipation device (3) comprises an exhaust cylinder (31), the exhaust cylinder (31) passes through the upper end of the drying box (1), a connecting frame (33) is fixedly provided on the inner side of the exhaust cylinder (31), and a protective window (32) is fixedly provided on the upper end of the inner wall of the exhaust cylinder (31).
6. A microwave drying device according to claim 5, characterized in that: An exhaust motor (34) is fixedly provided at the lower end of the connecting frame (33); an output end of the exhaust motor (34) passes through the inner side of the connecting frame (33); and a fan blade (35) is fixedly provided at the output end of the exhaust motor (34).
7. The microwave drying equipment according to claim 1, characterized in that: An air filter plate (5) is fixedly provided on one side of the drying box body (1).
Citation Information
Patent Citations
Hermetia illucens microwave drying device
CN211626012U