Rotary kiln body center line measuring device

Abstract

The utility model discloses a center line measuring device for a rotary kiln body, which belongs to the technical field of rotary kilns and comprises a plurality of laser emitting components and a plurality of targets which are arranged on the outer side wall of the rotary kiln body. The laser emitting assembly comprises a laser emitter magnetic base detachably connected to the surface of the rotary kiln body, a laser emitter supporting mechanism is vertically arranged on the laser emitter magnetic base, and a laser emitter balance mechanism is detachably arranged at the other end of the laser emitter supporting mechanism. One end of the laser transmitter balance mechanism is fixedly connected with a laser transmitter; the target comprises a target magnetic base, a target supporting rod is vertically arranged on the target magnetic base, and the other end of the target supporting rod is detachably connected with a target body; through the arrangement of the structure, the deviation data of the center line of the rotary kiln can be obtained, and the movement amount of the rotary kiln riding wheel can be adjusted according to the deviation amount.

Description

Technical Field

[0001] The utility model belongs to the technical field of rotary kilns, and in particular relates to a rotary kiln body centerline measuring device. Background Art

[0002] Ensuring that the kiln body is running on the preset center line during the operation of the rotary kiln is a necessary condition for ensuring the long-term stable operation of the rotary kiln. If the kiln body deviates from the preset center line during operation, it will affect the normal operation of the kiln body.

[0003] Accurately measure the horizontal and vertical deviations of the centerline of the rotary kiln, obtain the data of the kiln centerline deviation, and guide the adjustment of the rotary kiln support rollers; before adjusting the support rollers, first calculate the value of the horizontal movement of each support roller based on the horizontal deviation movement of the rotary kiln centerline and the vertical deviation movement, and then adjust the horizontal movement position of each support roller. The rotary kiln is kept running on the preset centerline to prevent the refractory materials from being squeezed, deformed, and falling, and the uneven force on the supporting structures, thereby solving the problems of abnormal consumption of refractory materials and increased wear of equipment accessories. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a rotary kiln body centerline measuring device.

[0005] The utility model is implemented as follows: a rotary kiln body centerline measuring device comprises a laser emitting assembly and a target arranged on the outer side wall of the rotary kiln body, wherein the target is arranged in a plurality; the laser emitting assembly comprises a laser emitter magnetic seat detachably connected to the surface of the rotary kiln body, a laser emitter supporting mechanism is vertically arranged on the laser emitter magnetic seat, a laser emitter balancing mechanism is detachably arranged on the other end of the laser emitter supporting mechanism, the target comprises a target magnetic seat, a target supporting rod is vertically arranged on the target magnetic seat, and a target body is detachably connected to the other end of the target supporting rod.

[0006] Furthermore, the laser emitter support mechanism includes a first support rod vertically connected to the laser emitter magnetic base, and a second support rod vertically arranged on the circumferential surface of the first support rod.

[0007] Furthermore, a first limiting ring is provided on the upper part of the circumferential surface of the first support rod, and the upper end of the circumferential surface of the first support rod is provided as a threaded surface, and the first nut is threadedly connected to the threaded surface; when the laser emitter is used to measure the kiln centerline deviation in the side surface direction, the laser emitter balancing mechanism is installed between the second limiting ring and the first nut; a second limiting ring is provided on the circumferential surface of the second support rod, and the end of the circumferential surface of the second support rod is provided as a threaded surface, and the second nut is threadedly connected to the threaded surface; when the laser emitter is used to measure the vertical kiln centerline deviation in the upper surface direction, the laser emitter balancing mechanism is installed between the second limiting ring and the second nut.

[0008] Furthermore, the laser emitter balancing mechanism includes a first ring detachably connected to the laser emitter support mechanism, and a second ring rotatably connected to the radially outer side of the first ring; a weight is connected to one side of the second ring through a flexible connecting rope, and a base is provided on the other side of the second ring, the base is provided with a groove, and a slope washer is installed in the groove for adjusting the angle of the laser emitter; the laser emitter is hingedly installed on the base above the slope washer, and a notch is provided at one end of the base; a T-shaped locking bolt is hingedly installed in the notch, and pins are passed through the upper ends of the T-shaped locking bolt, and the pin is installed in a pin hole provided on the base, the lower end of the T-shaped locking bolt passes through the T-shaped locking bolt mounting hole of the base, and a locking nut is provided at its end, the pin is sleeved with the T-shaped locking bolt, the base is provided with a hinge joint, and the T-shaped locking bolt cooperates with the hinge joint to fix the laser emitter.

[0009] Furthermore, a first connecting hole and a second connecting hole which are perpendicular to the direction of the first connecting hole are symmetrically arranged on the side wall of the first circular ring; the first connecting hole is detachably sleeved on the first support rod or the second support rod, and a pin is arranged in the second connecting hole; a third connecting hole is symmetrically arranged on the side wall of the second circular ring, and the third connecting hole is rotatably sleeved on the pin; a fourth connecting hole is arranged on the second circular ring on the side opposite to the base, and the fourth connecting hole is used to connect the flexible connecting rope.

[0010] Furthermore, the target body includes a connecting arm, which is a tubular structure and is detachably sleeved on the target support rod; one side of the connecting arm is vertically connected to a support arm, and the other end of the support arm is fixedly connected to a target plate, and laser vias are evenly arranged on the target plate, and the laser vias allow the laser beam to pass through.

[0011] Furthermore, a tightening bolt is provided on the side wall of the connecting arm, and the tightening bolt fastens the target support rod in the connecting arm.

[0012] The utility model has the advantages and technical effects: through the setting of the structure of the utility model, the data of the deviation of the center line of the rotary kiln can be obtained, and the movement of each support wheel can be calculated according to the movement of the horizontal deviation and vertical deviation of the center line of the rotary kiln, and then the position of each support wheel can be adjusted to ensure the consistency of the center of the rotary kiln. The rotary kiln runs along the center line, which can prevent the refractory material from being squeezed, deformed and dropped, and the uneven force of each supporting mechanism, thereby solving the problems of abnormal consumption of refractory materials and increased wear of equipment accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the laser emission assembly provided by the embodiment of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall structure of the target provided by the embodiment of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of a heavy hammer and a flexible connecting rope provided in an embodiment of the utility model;

[0016] Figure 4 This is a schematic diagram of the pin structure provided by an embodiment of the utility model;

[0017] Figure 5a It is a schematic diagram of the second circular ring structure provided by an embodiment of the utility model;

[0018] Figure 5b This is a schematic diagram of the laser installation structure provided by an embodiment of the utility model;

[0019] Figure 5c It is a schematic diagram of the slope pad structure provided by an embodiment of the utility model;

[0020] Figure 5d It is a schematic diagram of the structure of a T-shaped locking bolt provided in an embodiment of the utility model;

[0021] Figure 6 It is a schematic diagram of the first circular ring structure provided by an embodiment of the utility model;

[0022] Figure 7 It is a schematic diagram of the target body structure provided by an embodiment of the utility model;

[0023] Figure 8 It is a schematic diagram of the structure of the target support rod and the target magnetic seat provided by the embodiment of the utility model;

[0024] Fig. 9 It is a schematic diagram of the structure of the laser transmitter support mechanism and the laser transmitter magnetic base provided in the embodiment of the utility model;

[0025] Fig.10It is a schematic diagram of measuring the parallel offset after the embodiment of the utility model is installed on the rotary kiln body;

[0026] Fig.11 It is a schematic diagram of measuring the vertical offset after the embodiment of the utility model is installed on the rotary kiln body.

[0027] In the figure: 1, target magnetic seat; 2, target support rod; 3, laser transmitter magnetic seat; 4, first support rod; 5, second support rod; 6, first limit ring; 7, second limit ring; 8, target body; 9, target plate; 10, connecting arm; 11, laser through hole; 12, supporting arm; 13, first ring; 14, first connecting hole; 15, second connecting hole; 16, second ring; 17, laser transmitter; 18, base; 19, third connecting hole ; 20, the fourth connecting hole; 21, the pin; 22, the heavy hammer; 23, the flexible connecting rope; 24, the rotary kiln body; 25, the laser emission assembly; 26, the target; 27, the laser beam; 28, the tightening bolt; 29, the first nut; 30, the second nut; 31, the locking nut; 32, the T-shaped locking bolt; 33, the slope washer; 34, the hinge joint; 35, the pin hole; 36, the notch; 37, the T-shaped locking bolt mounting hole; 38, the groove. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0029] See also Figures 1 to 11As is known to all, the kiln body of a rotary kiln is in operation at the existing center line under normal operation. As the kiln body is in operation, the rotating kiln body will change, which will cause the center of the rotary kiln body to deviate from the original center line. In order to avoid the rotary kiln body not being in the motion state for a long time, it is necessary to regularly measure the rotation center line of the rotary kiln body. The utility model provides a rotary kiln body center line measuring device, including a laser emitting assembly 25 and a target 26 arranged on the outer wall of the rotary kiln body, and the target 26 is set to be multiple; when the laser beam 27 emitted by the laser emitter 17 passes through the laser through holes 11 of the multiple targets 26 at the same time; the laser emitting assembly 25 includes a laser emitter magnetic seat 3 detachably connected to the surface of the rotary kiln body 24, the laser emitter magnetic seat 3 is made of magnetic material, adsorbed on the surface of the rotary kiln body 24 by magnetic force, and the adsorption position on the surface of the rotary kiln body can also be arbitrarily moved by manpower, and a laser emitter support mechanism is vertically arranged on the laser emitter magnetic seat 3. The bottom surface of the magnetic seat 3 is V-shaped, and the laser emitter support mechanism includes a first support rod 4 vertically connected to the laser emitter magnetic seat 3, and a second support rod 5 vertically arranged on the circumferential surface of the first support rod 4; a first limit ring 6 is arranged on the upper part of the circumferential surface of the first support rod 4, and the upper end of the circumferential surface of the first support rod 4 is arranged as a threaded surface, and the first nut 29 is threadedly connected to the threaded surface; when the laser emitter 17 measures the deviation of the center line of the rotary kiln body in the direction of the side surface of the rotary kiln, the setting direction of the axis of the first support rod 4 is parallel to the horizontal plane.

[0030] The laser emitter balancing mechanism is installed between the first limit ring 6 and the first nut 29, and then the measuring device is adsorbed on the side surface of the rotary kiln body; the second limit ring 7 is arranged on the circumferential surface of the second support rod 5, and the end of the circumferential surface of the second support rod 5 is arranged as a threaded surface, and the second nut 30 is threadedly connected on the threaded surface; when the laser emitter 17 measures the axis deviation of the upper surface of the rotary kiln, the axis of the first support rod 4 is perpendicular to the horizontal plane; the laser emitter balancing mechanism is installed between the second limit ring 7 and the second nut 30, and then the measuring device is adsorbed on the upper surface of the rotary kiln body.

[0031] The other end of the laser emitter support mechanism is detachably connected to a laser emitter balancing mechanism, and the laser emitter balancing mechanism includes a first ring 13 detachably connected to the laser emitter support mechanism, and a second ring 16 rotatably connected to the radially outer side of the first ring; the first ring 13 has symmetrically arranged first connecting holes 14 and second connecting holes 15 perpendicular to the direction of the first connecting holes 14; the first connecting hole 14 is rotatably sleeved on the first support rod 4 or the second support rod 5, and the second connecting hole 15 passes through the connecting pin 21; the second ring 16 has symmetrically arranged third connecting holes 19 on its side wall, and the third connecting hole 19 is rotatably sleeved on the pin 21; that is, the first ring 13 is concentrically placed in the second ring 16, so that the second connecting hole 15 is opposite to the third connecting hole 19, and then one end of the pin 21 passes through the third connecting hole 19, the second connecting hole 15 and the third connecting hole 19 in sequence. The connecting hole 15, the second connecting hole 15 and the third connecting hole 19 are connected, and then one end of the pin 21 is locked with a nut. Since the other end of the pin 21 is provided with a stop rib, the first ring 13 and the second ring 16 are relatively connected through the pin 21, and can rotate relatively along the pin 21; a fourth connecting hole 20 is provided on the second ring 16 on the side opposite to the base 18, and the fourth connecting hole 20 is used to connect the flexible connecting rope; the other end of the flexible connecting rope 23 is fixedly connected to the weight 22, and the second ring 16 is suspended and pulled by the weight 22, so that the second ring 16 always maintains a vertical state with the horizontal plane; the other side of the second ring 16 is provided with a base 18, and the base 18 is provided with a groove 38, and a slope shim 33 is placed in the groove 38 for adjusting the angle of the laser transmitter; because the slopes of different types of rotary kilns are different, when using the slope shim 33, slope shims 33 with different slopes should be selected. The slope of the slope shim 33 is set to a variety of slopes, not just one, just like an angle gauge block. According to the rotary kiln with different slopes, the slope shim 33 with different slopes is selected. The slope of the slope shim is generally 3% to 6%.

[0032] The laser emitter 17 is hingedly installed on the base 18 above the slope washer 33, and a slot 36 is provided at one end of the base 18; a T-shaped locking bolt 32 is hingedly installed in the slot, and pins are passed through the upper ends of the T-shaped locking bolt 32, and the pins are installed in pin holes 35 provided on the base, and the lower end of the T-shaped locking bolt passes through the T-shaped locking bolt installation hole 37 of the base, and a locking nut 31 is provided at its end, and the pin is sleeved with the T-shaped locking bolt 32, and the base is provided with a hinge joint 34, and the T-shaped locking bolt 32 cooperates with the hinge joint 34 to fix the laser emitter 17.

[0033] The target 26 includes a target magnetic seat 1, the bottom surface of the magnetic seat 1 is V-shaped, and when it is adsorbed with a circular object, the naturally generated connection line between the tops of the two V-shaped surfaces is parallel to the axis of the circular object; a target support rod 2 is vertically arranged on the target magnetic seat 1, and the other end of the target support rod 2 is detachably connected to a target body 8; the target body 8 includes a connecting arm 10, and the connecting arm 10 is a tubular structure, and the connecting arm 10 is sleeved on the upper part of the target support rod 2; a tightening bolt 28 is arranged on the side wall of the connecting arm 10, and the tightening bolt 28 is screwed to fasten the target support rod 2 in the connecting arm 10 through the tightening force of the tightening bolt 28; a support arm 12 is vertically welded to one side of the connecting arm 10, or the connecting arm 10 and the support arm 12 are integrally formed, and a target plate 9 is welded to the other end of the support arm 12, and laser vias 11 are evenly arranged on the target plate 9, and the laser vias 11 allow the laser beam 27 to pass through.

[0034] Working principle of this utility model:

[0035] Taking the measurement of the axis deviation of the side surface of the rotary kiln as an example, firstly, the laser emitter magnetic seat 3 of the laser emission assembly 25 is adsorbed on the side surface of one end of the rotary kiln axis. Since the bottom surface of the magnetic seat 3 is V-shaped, the line connecting the two V-shaped vertices is automatically parallel to the axis center line of the rotary kiln, driving the first support rod 4 to be perpendicular to the axis center line of the rotary kiln. Under the action of the weight 22, the surface of the base 18 is relatively parallel to the horizontal line. The groove 38 provided in the base 18 is loaded with the slope washer 33, and the slope of the slope washer 33 is consistent with the slope of the rotary kiln in the ideal state. Under the cooperation of the hinge joint 34 and the T-shaped locking bolt passing through the pin shaft hole, the relative position of the laser generator 17 is fixed, and the bottom surface of the laser generator 17 is tightly fitted with the slope washer 33. Under the intervention of the slope washer 33, the laser beam 27 emitted by the laser generator 17 is parallel to the center line of the rotary kiln in the ideal state, that is, a measurement reference line is created. A target 26 is adsorbed at the mirror image position of the laser emitting assembly 25 at the other end of the rotary kiln axis, so that the laser beam 27 passes through a laser through hole 11 set on the target plate 9. At this time, the laser beam 27 can be used as a measurement reference for the axis center line of the rotary kiln under ideal conditions, and this target 9 can be determined as a reference target.

[0036] Then, according to the measurement needs, the target 26 is adsorbed at different points, and the laser beam 27 is passed through the laser through-holes 11 on the target 26 at the same position as the reference target in sequence. The position difference between the laser through-holes 11 of the target plate 9 and the laser through-holes 11 of the reference target is measured, and the obtained value is the axis deviation data of the rotary kiln. The actual rotary kiln side axis can be obtained by drawing a chart.

[0037] The measurement of the axis deviation above the rotary kiln is consistent with the side measurement and will not be repeated here.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotary kiln body centerline measuring device, comprising a laser emitting assembly (25) and a target (26) arranged on the outer wall of the rotary kiln body, wherein the target (26) is arranged in plurality; characterized in that: The laser emitting assembly (25) comprises a laser emitter magnetic seat (3) detachably connected to the surface of the rotary kiln body (24), a laser emitter support mechanism being vertically arranged on the laser emitter magnetic seat (3), a laser emitter balancing mechanism being detachably arranged at the other end of the laser emitter support mechanism, and a laser emitter (17) being fixedly connected to one end of the laser emitter balancing mechanism; the target (26) comprises a target magnetic seat (1), a target support rod (2) being vertically arranged on the target magnetic seat (1), and a target body (8) being detachably connected to the other end of the target support rod (2).

2. The rotary kiln body centerline measuring device according to claim 1, characterized in that: The laser transmitter support mechanism comprises a first support rod (4) vertically connected to the laser transmitter magnetic base (3), and a second support rod (5) vertically arranged on the circumferential surface of the first support rod (4).

3. The rotary kiln body centerline measuring device according to claim 2, characterized in that: A first limiting ring (6) is provided on the upper portion of the circumferential surface of the first support rod (4), and the upper end of the circumferential surface of the first support rod (4) is provided as a threaded surface, and the threaded surface is threadedly connected to a first nut (29); when the laser emitter (17) measures parallel deviation, the laser emitter balancing mechanism is installed between the first limiting ring (6) and the first nut (29); a second limiting ring (7) is provided on the circumferential surface of the second support rod (5), and the lower end of the circumferential surface of the second support rod (5) is provided as a threaded surface, and the threaded surface is threadedly connected to a second nut (30); when the laser emitter (17) measures vertical deviation, the laser emitter balancing mechanism is installed between the second limiting ring (7) and the second nut (30).

4. The rotary kiln body centerline measuring device according to claim 3, characterized in that: The laser emitter balancing mechanism comprises a first circular ring (13) detachably connected to the laser emitter supporting mechanism, and a second circular ring (16) rotatably connected to the radially outer side of the first circular ring; one side of the second circular ring (16) is connected to a weight (22) via a flexible connecting rope (23); the other side of the second circular ring (16) is provided with a base (18); the base is provided with a groove (38); a slope washer (33) is installed in the groove (38) for adjusting the angle of the laser emitter; a laser emitter (17) is hingedly connected to the base (18) on the slope washer (33); the A notch (36) is provided at one end of the base (18); a T-shaped locking bolt (32) is hingedly installed in the notch, and pins are installed at both ends of the upper part of the T-shaped locking bolt (32). The pin is installed in a pin hole (35) provided on the base, and the lower end of the T-shaped locking bolt passes through the T-shaped locking bolt installation hole (37) of the base, and a locking nut (31) is installed at its end, and the pin is sleeved with the T-shaped locking bolt (32). The base is provided with a hinge joint (34), and the T-shaped locking bolt (32) cooperates with the hinge joint (34) to fix the laser emitter (17).

5. The rotary kiln body centerline measuring device according to claim 4, characterized in that: A first connecting hole (14) and a second connecting hole (15) are symmetrically arranged on the side wall of the first circular ring (13) and are arranged perpendicular to the direction of the first connecting hole (14); the first connecting hole (14) is detachably sleeved on the first support rod (4) or the second support rod (5), and a pin shaft (21) is arranged in the second connecting hole (15); a third connecting hole (19) is symmetrically arranged on the side wall of the second circular ring (16), and the third connecting hole (19) is rotatably sleeved on both ends of the pin shaft (21); a fourth connecting hole (20) is arranged on the second circular ring (16) on the side opposite to the base (18), and the fourth connecting hole (20) is used to connect the flexible connecting rope (23).

6. The rotary kiln body centerline measuring device according to claim 1, characterized in that: The target body (8) comprises a connecting arm (10), the connecting arm (10) being a tubular structure and being detachably sleeved on the target support rod (2); one side of the connecting arm (10) is vertically connected to a support arm (12), the other end of the support arm (12) is fixedly connected to a target plate (9), and the target plate (9) is evenly provided with laser through holes (11), the laser through holes (11) allowing a laser beam (27) to pass through.

7. The rotary kiln body centerline measuring device according to claim 6, characterized in that: A tightening bolt (28) is provided on the side wall of the connecting arm (10), and the tightening bolt (28) fastens the target support rod (2) inside the connecting arm (10).

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