Battery tray for vacuum formation of lead-acid battery

Abstract

The utility model relates to a battery tray for vacuum formation of a lead-acid battery, which comprises a tray main body which is of a box-shaped structure with an opening at the top; the tray body comprises a bottom plate and end plates arranged around the bottom plate, the bottom faces of the end plates are connected with the bottom plate, graphite joints communicating the inner sides and the outer sides of the end plates are arranged on the end plates on the two opposite sides, and the graphite joints are used for connecting the positive output end and the negative output end of a power source. The battery tray for the vacuum formation of the lead-acid battery has the advantages that the graphite joint is adopted to replace a copper piece, the corrosion resistance is good, the corrosion of acid mist to the copper piece can be avoided, and the service life is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of battery protection, in particular to a battery tray for vacuum formation of lead-acid batteries. Background Art

[0002] The conventional process for the internal formation of lead-acid batteries is to first inject acid into the battery, then put the battery into the charging tank, and then charge the battery after it is connected. During the charging process, the battery is cooled with circulating water, and acid mist is generated during the battery formation process. However, copper parts are used as conductive connection terminals on existing battery trays, and the acid mist generated will corrode the copper parts, resulting in high copper parts loss. Utility Model Content

[0003] One object of the present application is to provide a battery tray for vacuum formation of lead-acid batteries, which can improve corrosion resistance.

[0004] The technical solution adopted in the present application is: a battery tray for vacuum formation of lead-acid batteries, including a tray body, the tray body is a box-shaped structure with an open top; the tray body includes a bottom plate and an end plate arranged around the bottom plate, the bottom surface of the end plate is connected to the bottom plate, and graphite joints connecting the inside and outside of the end plate are provided on the end plates on opposite sides, and the graphite joints are used to connect the positive and negative output terminals of the power supply.

[0005] Compared with the prior art, the advantage of the present application is that graphite joints are used to replace copper parts, which have good corrosion resistance, can avoid acid mist corrosion to copper parts, and extend the service life.

[0006] In some embodiments of the present application, the graphite joint includes an outer end and an inner end, the outer end is arranged on the outer side of the end plate, the end plate is provided with a through mounting hole, and the inner end is penetrated through the mounting hole.

[0007] Furthermore, the outer end is a circular end surface, and the inner end is a cylinder; the diameter of the outer end is greater than the diameter of the inner end.

[0008] Furthermore, a threaded hole is provided on the inner end, and the threaded hole is used to connect a wire; the threaded hole is arranged on the end surface of the inner end facing the inner side of the tray body.

[0009] In some embodiments of the present application, the tray body is in a rectangular box-shaped structure, and the end plates include left and right end plates and front and rear end plates; and the graphite joints are arranged on the left and right end plates.

[0010] Furthermore, an inner attached plate is provided on the bottom plate, and the outer side of the inner attached plate is connected to the inner sides of the left and right end plates.

[0011] Furthermore, the front and rear ends of the inner plate are connected to the front and rear end plates.

[0012] In some embodiments of the present application, a first support plate is provided on the bottom surface of the bottom plate, the first support plate extends downward, and the first support plate is arranged on both sides of the bottom plate.

[0013] Furthermore, a second support plate is provided on the bottom surface of the bottom plate, the second support plate extends downward, and the second support plate is arranged between the two first support plates; the bottom surface of the second support plate is flush with the bottom surface of the first support plate.

[0014] In some embodiments of the present application, the bottom plate and the end plate are both made of engineering plastics; the bottom plate and the end plate are welded together.

[0015] The utility model provides a battery tray for vacuum formation of lead-acid batteries, which has the following advantages: good overall corrosion resistance, suitable for vacuum formation process, long service life, high structural strength, convenient wire connection, good support, and convenient for forklift transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the graphite joint of Example 1 of the utility model;

[0018] Figure 3 It is a right side view of the graphite joint of Example 1 of the utility model.

[0019] In the figure: 1. Tray body; 2. Bottom plate; 3. End plate; 4. Graphite joint; 5. Outer end; 6. Inner end; 7. Mounting hole; 8. Threaded hole; 9. Left and right end plates; 10. Front and rear end plates; 11. Inner attached plate; 12. First support plate; 13. Second support plate. DETAILED DESCRIPTION

[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0021] Embodiment 1:

[0022] This embodiment provides a battery tray for vacuum forming of lead-acid batteries, such as Figure 1 As shown, it includes a tray body 1, which is a box-shaped structure with an open top; the tray body 1 includes a bottom plate 2 and an end plate 3 arranged around the bottom plate 2, the bottom surface of the end plate 3 is connected to the bottom plate 2, and graphite joints 4 connecting the inner and outer sides of the end plates 3 are provided on the end plates 3 on opposite sides, and the graphite joints 4 are used for connecting the positive and negative output terminals of the power supply.

[0023] In this embodiment, the principle of vacuum formation is: the battery is plugged into an acid pot with acid pre-filled, the battery is placed on a battery tray, the internal charging wires between the batteries are connected, and the entire tray of batteries is placed in a vacuum device. When the vacuum device is full of battery trays, the vacuum device is started, and the external connection terminals of the charger automatically contact and press with the graphite connector 4 on the battery tray under the action of the vacuum air bag.

[0024] The graphite joint 4 is used to replace the copper part, which has good corrosion resistance, can avoid the corrosion of the copper part by acid mist, and prolong the service life.

[0025] In order to make the graphite joint 4 reliable, Figure 2 As shown, the graphite joint 4 includes an outer end 5 and an inner end 6, the outer end 5 is arranged on the outer side of the end plate 3, the end plate 3 is provided with a through mounting hole 7, and the inner end 6 is penetrated through the mounting hole 7. In this embodiment, the outermost side of the inner end 6 is flush with the mounting hole 7. The outer end 5 is arranged on the outer side of the end plate 3 to facilitate connection with the external terminal of the charger; the inner end 6 is penetrated through the mounting hole 7 to facilitate connection with the battery pack inside the end plate 3 through a wire.

[0026] In order to ensure reliable connection, the outer end 5 is a round end face and the inner end 6 is a cylinder; the diameter of the outer end 5 is larger than the diameter of the inner end 6. The outer end 5 is a round end face with a large area, which is convenient for connection with the external terminal of the charger, and the inner end 6 is a cylinder, which is convenient for passing through the mounting hole 7.

[0027] In order to ensure reliable wire connection, Figure 3 As shown, the inner end 6 is provided with a threaded hole 8, and the threaded hole 8 is used to connect the wire; the threaded hole 8 is arranged on the end surface of the inner end 6 facing the inner side of the tray body 1; the opening of the threaded hole 8 faces the inner side of the tray body 1. The design of the threaded hole 8 allows the wire to be tightened with a screw after being inserted into the threaded hole 8, so as to prevent the wire from coming out, and facilitate the connection of the wire to the battery pack with a screw; the threaded hole 8 faces the inner side of the tray body 1, which is convenient for connection with the wire.

[0028] For reliable structure, the tray body 1 is a rectangular box-shaped structure with an open top, and the end plates 3 include left and right end plates 9 and front and rear end plates 10; the graphite joints 4 are arranged on the left and right end plates 9. The rectangular box-shaped structure is easy to process and form.

[0029] In order to facilitate wiring, an inner plate 11 is provided on the bottom plate 2, and the outer side of the inner plate 11 is connected to the inner side of the left and right end plates 9. The design of the inner plate 11 creates a gap between the battery and the graphite joint 4, which can facilitate the wiring between the battery pack and the graphite joint 4, and can also facilitate the heat dissipation of the battery pack, and at the same time can improve the structural strength of the left and right end plates 9.

[0030] In order to improve the connection strength, the front and rear ends of the inner plate 11 are connected to the front and rear end plates 10; the bottom surface of the inner plate 11 is connected to the bottom plate 2. The top surface of the inner plate 11 is lower than the mounting hole 7, does not block the position of the graphite joint 4, and is convenient for wiring. The inner plate 11 is connected to the front and rear end plates 10, which can ensure the connection strength of the inner plate 11 and improve the overall structural strength of the tray body 1; the inner plate 11 is connected to the bottom plate 2, which can ensure the connection strength of the inner plate 11 and improve the overall structural strength of the tray body 1.

[0031] In order to facilitate forklift transportation, the bottom surface of the bottom plate 2 is provided with a first support plate 12, which extends downward and is arranged on both sides of the bottom plate 2. During the vacuum formation process, the entire tray of batteries needs to be placed in a vacuum device. The design of the first support plate 12 can be used for support to improve the stability of placement, and can also facilitate forklift transportation and sliding and pushing into the inside of the vacuum device.

[0032] In order to improve the placement stability, the bottom surface of the bottom plate 2 is provided with a second support plate 13, which extends downward and is arranged in the middle of the two first support plates 12; the bottom surface of the second support plate 13 is flush with the bottom surface of the first support plate 12. The design of the second support plate 13 can improve the stability of the support, prevent one of the first support plates 12 from being worn or damaged, resulting in tilted placement or easy shaking, and at the same time can improve the support force of the middle part of the bottom plate 2, prevent the middle part of the bottom plate 2 from being bent by the battery, and the second support plate 13 separates the two first support plates 12, so that the two plug plates of the forklift can extend into the two sides of the second support plate 13 respectively, balance the lifting force on both sides, and ensure that the forklift lifts the battery tray smoothly.

[0033] In order to prevent the acid mist generated during the formation process from corroding the tray, the bottom plate 2, the end plate 3, the inner plate 11, the first support plate 12 and the second support plate 13 are all made of engineering plastics; the bottom plate 2, the end plate 3, the inner plate 11, the first support plate 12 and the second support plate 13 are all welded together. High-strength engineering plastics are used, which have strong corrosion resistance, light weight and good impact resistance; they are welded together as a whole, with high structural strength and good sealing.

[0034] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A battery tray for vacuum formation of lead-acid batteries, characterized in that: The tray body (1) comprises a tray main body (1), which is a box-shaped structure with an open top; the tray main body (1) comprises a bottom plate (2) and an end plate (3) arranged around the bottom plate (2), the bottom surface of the end plate (3) is connected to the bottom plate (2), and graphite joints (4) connecting the inner and outer sides of the end plate (3) are provided on the end plates (3) on opposite sides, and the graphite joints (4) are used for connecting the positive and negative output terminals of a power supply.

2. A battery tray for vacuum formation of lead-acid batteries according to claim 1, characterized in that: The graphite joint (4) comprises an outer end (5) and an inner end (6), the outer end (5) being arranged on the outer side of the end plate (3), the end plate (3) being provided with a through mounting hole (7), and the inner end (6) being passed through the mounting hole (7).

3. A battery tray for vacuum formation of lead-acid batteries according to claim 2, characterized in that: The outer end (5) is a circular end surface, and the inner end (6) is a cylinder; the diameter of the outer end (5) is greater than the diameter of the inner end (6).

4. A battery tray for vacuum formation of lead-acid batteries according to claim 3, characterized in that: The inner end (6) is provided with a threaded hole (8), and the threaded hole (8) is used to connect a wire; the threaded hole (8) is arranged on the end surface of the inner end (6) facing the inner side of the tray body (1).

5. The battery tray for vacuum formation of lead-acid batteries according to claim 1, characterized in that: The tray body (1) is a rectangular box-shaped structure, and the end plate (3) comprises left and right end plates (9) and front and rear end plates (10); the graphite joints (4) are arranged on the left and right end plates (9).

6. A battery tray for vacuum formation of lead-acid batteries according to claim 5, characterized in that: An inner attached plate (11) is provided on the bottom plate (2), and the outer side of the inner attached plate (11) is connected to the inner sides of the left and right end plates (9).

7. A battery tray for vacuum formation of lead-acid batteries according to claim 6, characterized in that: The front and rear ends of the inner attached plate (11) are connected to the front and rear end plates (10).

8. The battery tray for vacuum formation of lead-acid batteries according to claim 1, characterized in that: A first support plate (12) is provided on the bottom surface of the bottom plate (2). The first support plate (12) extends downwards and is arranged on both sides of the bottom plate (2).

9. A battery tray for vacuum formation of lead-acid batteries according to claim 8, characterized in that: The bottom surface of the bottom plate (2) is provided with a second support plate (13), the second support plate (13) extends downward, and the second support plate (13) is arranged between the two first support plates (12); the bottom surface of the second support plate (13) is flush with the bottom surface of the first support plate (12).

10. The battery tray for vacuum formation of lead-acid batteries according to claim 1, characterized in that: The bottom plate (2) and the end plate (3) are both made of engineering plastics; the bottom plate (2) and the end plate (3) are welded together.

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