Power battery aluminum tray
By setting up a protective mechanism and a connecting mechanism on the bottom of the aluminum pallet of the power battery, the problem of deformation or damage caused by collision is solved, the protection performance and the stability of the battery system are improved, and the service life of the battery is extended.
Patent Information
- Application Number
- CN202420906437.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the long-term driving of new energy vehicles, the aluminum pallet of power battery is easily deformed or damaged due to collision between the chassis and the road surface, resulting in a reduction in the protection performance of the power battery.
A power battery aluminum tray is designed, and a protective mechanism is provided at the bottom of the tray, including a metal pad, a first cushion pad and a second cushion pad, forming a buffer layer by adhesive connection, and the connection between the tray and the metal pad is released through a connecting mechanism during regular inspection and maintenance for maintenance for maintenance or replacement.
Through excellent electromagnetic shielding and thermal conductivity, electromagnetic wave interference is effectively prevented, the stability of the power battery system is improved, and the impact of gravel is alleviated when the vehicle is driven through the buffer layer, the protection of the bottom of the pallet is improved, and the service life of the battery is extended.
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Figure CN222601238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power battery trays, in particular to an aluminum tray for power batteries. Background Art
[0002] A power battery aluminum pallet is a device used to store and transport power batteries. It is usually made of aluminum alloy and has the advantages of being lightweight and corrosion-resistant. The design of the power battery aluminum pallet allows the battery to be fixed on it to avoid displacement or damage during transportation. In addition, it can also provide the necessary support and protection to ensure the safety and stability of the battery.
[0003] According to the announcement number "CN111081941A", it is "a power battery aluminum tray for new energy vehicles", which includes a tray and a battery body. A number of cylindrical aluminum rods distributed in a matrix are inserted through the tray, and a limit block is fixed to the bottom end of the cylindrical aluminum rod. A tension spring is connected between the limit block and the bottom plane of the tray. A cylindrical hole is eccentrically arranged on the cylinder, and the cylinder is sleeved on the cylindrical aluminum rod through the cylindrical hole. The top end of the cylinder has an outer edge extending outward in the circumferential direction, and the outer edge is pressed on the top surface of the battery body. A bolt is inserted into the cylinder, and the screw of the bolt is threadedly connected to the threaded hole on the cylindrical aluminum rod.
[0004] In the above patent, the service life of the battery is extended by heat dissipation. However, in actual application, the power battery is concentrated at the bottom of the car. Therefore, during the long-term driving of the new energy vehicle, the chassis will often collide with hard objects such as gravel on the road. The gravel or hard objects directly contact the tray 1, which is easy to cause deformation or damage and reduce the protection performance of the power battery. Therefore, a power battery aluminum tray is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the shortcomings of the prior art, the problem of insufficient buffering protection at the bottom of the tray, the utility model proposes a power battery aluminum tray.
[0006] The technical solution adopted by the utility model to solve its technical problem is: the utility model describes an aluminum tray for a power battery, comprising a tray and a battery slot arranged inside the tray and extending to the top of the tray; a protective mechanism is arranged at the bottom of the tray, and a connecting mechanism connected to the protective mechanism is arranged inside and at the bottom of the tray.
[0007] Preferably, the protection mechanism comprises a metal pad arranged at the bottom of the tray, the bottom of the metal pad is fixedly connected to a first buffer pad by gluing, and the bottom of the first buffer pad is fixedly connected to a second buffer pad by gluing.
[0008] Preferably, the first buffer pad is made of copper foil rubber material.
[0009] Preferably, the second buffer pad is made of thermally conductive silicone material.
[0010] Preferably, the connecting mechanism includes a plug-in slot opened inside the tray and extending to the bottom of the tray, a connecting slot is provided on one side of the plug-in slot, a mounting hole is provided on the top of the connecting slot, a limiting slot that is mutually interpenetrating with the connecting slot is provided at one end of the connecting slot, a connecting rod is provided inside the limiting slot, a connecting column fixedly connected to the connecting rod is provided inside the connecting slot, a spring extending to the inside of the connecting slot is fixedly connected inside the mounting hole, a stopper fixedly connected to the inside of the tray is provided at the angle between the limiting slot and the plug-in slot, and a connecting block is fixedly connected to the bottom of the connecting column.
[0011] Preferably, the connecting mechanism also includes a third docking interface arranged inside the metal pad, a first docking interface is arranged inside the first buffer pad, an arc-shaped groove is arranged inside the second buffer pad, a second docking interface connected to the arc-shaped groove is arranged on one side of the arc-shaped groove, and the connecting block is located below the arc-shaped groove.
[0012] Preferably, the connection mechanisms are provided in multiple groups, and the multiple groups of connection mechanisms are rectangular in shape as a whole and are respectively located at the four corners of the rectangle.
[0013] The utility model is beneficial in that:
[0014] 1. The utility model can effectively prevent the interference of electromagnetic waves and improve the stability of the entire power battery system through the excellent electromagnetic shielding performance of the first buffer pad of the protective mechanism. The energy absorption capacity of the metal pad can effectively alleviate the impact of gravel when the vehicle is driving. With the setting of the second buffer pad, a good buffer and fixing layer is formed at the bottom of the first buffer pad to further improve the protection of the bottom of the tray, so as to avoid the chassis of the new energy vehicle frequently colliding with hard objects such as gravel on the road during long-term driving. The gravel directly contacts the tray 1 and is deformed or damaged, thereby reducing the protection performance of the power battery;
[0015] 2. The utility model uses a connecting mechanism to drive the connecting column to move upward by pressing the connecting block during regular inspection and maintenance of the vehicle. The movement of the connecting rod drives the connecting column to move upward to squeeze the spring. After the top of the connecting rod fits with the inner top of the limit groove, the connecting block is rotated to drive the connecting rod to rotate with the connecting column as the center, so that it passes through the top of the block and aligns with the plug-in groove. Then the connecting block is moved downward to drive the connecting rod to pass through the plug-in groove and separate from the tray. Repeating the above operation can release the connection between the metal pad and the tray, so that the staff can inspect or replace the protective mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0019] Figure 3 It is a cross-sectional view of the tray, the first buffer pad, the second buffer pad and the metal pad of the utility model;
[0020] Figure 4 It is an enlarged view of point A of the utility model;
[0021] Figure 5 This is an exploded view of the tray, the first buffer pad, the second buffer pad and the metal pad of the utility model;
[0022] Figure 6 It is an enlarged view of point B of the present utility model.
[0023] In the figure: 1. tray; 2. battery slot; 3. first buffer pad; 4. second buffer pad; 5. connecting block; 6. first pair of interfaces; 7. arc groove; 8. second pair of interfaces; 9. metal pad; 10. spring; 11. limit groove; 12. block; 13. mounting hole; 14. plug-in slot; 15. connecting column; 16. third pair of interfaces; 17. connecting groove; 18. connecting rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 6 As shown, a power battery aluminum tray comprises a tray 1 and a battery slot 2 arranged inside the tray 1 and extending to the top of the tray 1; a protective mechanism is arranged at the bottom of the tray 1, and a connecting mechanism connected to the protective mechanism is arranged inside and at the bottom of the tray 1, the protective mechanism comprises a metal pad 9 arranged at the bottom of the tray 1, a first buffer pad 3 is fixedly connected to the bottom of the metal pad 9 by gluing, a second buffer pad 4 is fixedly connected to the bottom of the first buffer pad 3 by gluing, the first buffer pad 3 is arranged to be made of copper foil rubber material, and the second buffer pad 4 is arranged to be made of thermal conductive silicone material;
[0026] During operation, after the first buffer pad 3 is bonded to the bottom of the metal pad 9 and the second buffer pad 4 is bonded to the bottom of the first buffer pad 3, the setting of the first buffer pad 3 can be thermally conductive through the metal pad 9, and the excellent electromagnetic shielding performance of the first buffer pad 3 itself can effectively prevent the interference of electromagnetic waves and improve the stability of the entire power battery system. The energy absorption capacity of the metal pad 9 itself can effectively alleviate the impact of gravel when the vehicle is driving. With the setting of the second buffer pad 4, a good buffer and fixing layer is formed at the bottom of the first buffer pad 3 to further improve the protection of the bottom of the tray 1, so as to avoid the chassis of the new energy vehicle frequently colliding with hard objects such as gravel on the road during long-term driving. The gravel directly contacts the tray 1 and is deformed or damaged, thereby reducing the protection performance of the power battery. In addition, copper foil rubber and thermal conductive silicone both have good thermal conductivity, which can further dissipate the heat of the battery in the working state to extend the service life of the battery.
[0027] Furthermore, the connecting mechanism includes a plug-in slot 14 opened inside the tray 1 and extending to the bottom of the tray 1, a connecting slot 17 is provided on one side of the plug-in slot 14, a mounting hole 13 is provided on the top of the connecting slot 17, a limiting slot 11 which is mutually interpenetrating with the connecting slot 17 is provided at one end of the connecting slot 17, a connecting rod 18 is provided inside the limiting slot 11, a connecting column 15 which is fixedly connected to the connecting rod 18 is provided inside the connecting slot 17, a spring 10 which extends to the inside of the connecting slot 17 is fixedly connected inside the mounting hole 13, and the limiting slot 11 and the plug-in slot 14 are connected to each other. A stopper 12 fixedly connected to the inside of the tray 1 is provided at the angle of the groove 14, a connecting block 5 is fixedly connected to the bottom of the connecting column 15, the connecting mechanism also includes a third docking interface 16 provided inside the metal pad 9, a first docking interface 6 is provided inside the first buffer pad 3, an arc groove 7 is provided inside the second buffer pad 4, a second docking interface 8 connected to the arc groove 7 is provided on one side of the arc groove 7, the connecting block 5 is located below the arc groove 7, and the connecting mechanism is provided with multiple groups, and the multiple groups of connecting mechanisms are rectangular as a whole and are respectively located at the four corners of the rectangle;
[0028] During operation, during regular inspection and maintenance of the vehicle, the connecting block 5 is pressed to drive the connecting column 15 to move upward, and the movement of the connecting column 15 drives the connecting rod 18 to move upward to squeeze the spring 10. After the top of the connecting rod 18 fits with the inner top of the limiting groove 11, the connecting block 5 is rotated to drive the connecting rod 18 to rotate with the connecting column 15 as the center, so as to align with the plug-in groove 14 through the top of the stopper 12, and then the connecting block 5 is moved downward to drive the connecting rod 18 to pass through the plug-in groove 14 and separate from the tray 1. Repeating the above operation can release the connection state between the metal pad 9 and the tray 1, so that the staff can inspect or replace the protective mechanism. After completing the inspection operation, the above steps are reversed to make the connecting rod 18 re-engaged in the inner bottom end of the limiting groove 11 under the resetting action of the mounting hole 13, so as to complete the connection operation between the metal pad 9 and the tray 1, and align the third pair of interfaces 16, the second pair of interfaces 8, and the first pair of interfaces 6 with each other, which can facilitate the installation operation.
[0029] Working principle: By setting up a protective structure, by bonding the first buffer pad 3 to the bottom of the metal pad 9, and bonding the second buffer pad 4 to the bottom of the first buffer pad 3, the setting of the first buffer pad 3 can be thermally conductive through the metal pad 9, and through the excellent electromagnetic shielding performance of the first buffer pad 3 itself, it can effectively prevent the interference of electromagnetic waves and improve the stability of the entire power battery system. Through the energy absorption capacity of the metal pad 9 itself, the impact of gravel can be effectively alleviated when the vehicle is driving. With the setting of the second buffer pad 4, a good buffer and fixing layer is formed at the bottom of the first buffer pad 3 to further improve the protection of the bottom of the tray 1, so as to avoid the chassis of the new energy vehicle often colliding with hard objects such as gravel on the road during long-term driving. The gravel directly contacts the tray 1 and is deformed or damaged, thereby reducing the protection performance of the power battery. In addition, copper foil rubber and thermal conductive silicone have good thermal conductivity, which can further dissipate the heat of the battery in the working state to extend the service life of the battery.
[0030] By setting up the protective structure, during the regular inspection and maintenance of the vehicle, the connecting block 5 is pressed to drive the connecting column 15 to move upward, and the movement of the connecting column 15 drives the connecting rod 18 to move upward to squeeze the spring 10. After the top of the connecting rod 18 fits with the inner top of the limiting groove 11, the connecting block 5 is rotated to drive the connecting rod 18 to rotate with the connecting column 15 as the center, so as to align with the plug-in groove 14 through the top of the stopper 12, and then the connecting block 5 is moved downward to drive the connecting rod 18 to pass through the plug-in groove 14 and separate from the tray 1. Repeating the above operation can release the connection state between the metal pad 9 and the tray 1, so that the staff can inspect or replace the protective mechanism. After completing the inspection operation, the above steps are reversed to make the connecting rod 18 re-clamped to the inner bottom end of the limiting groove 11 under the resetting action of the mounting hole 13, so as to complete the connection operation between the metal pad 9 and the tray 1, and align the third pair of interfaces 16, the second pair of interfaces 8, and the first pair of interfaces 6 with each other, which can facilitate the installation operation.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A power battery aluminum tray, comprising a tray (1) and a battery slot (2) arranged inside the tray (1) and extending to the top of the tray (1); characterized in that: A protective mechanism is provided at the bottom of the tray (1), and a connecting mechanism connected to the protective mechanism is provided inside and at the bottom of the tray (1), the protective mechanism comprises a metal pad (9) provided at the bottom of the tray (1), the bottom of the metal pad (9) is fixedly connected to a first buffer pad (3) by gluing, and the bottom of the first buffer pad (3) is fixedly connected to a second buffer pad (4) by gluing.
2. The power battery aluminum tray according to claim 1, characterized in that: The first buffer pad (3) is made of copper foil rubber material.
3. The power battery aluminum tray according to claim 1, characterized in that: The second buffer pad (4) is made of heat-conductive silica gel material.
4. The power battery aluminum tray according to claim 1, characterized in that: The connection mechanism comprises a plug-in slot (14) which is opened inside the tray (1) and extends to the bottom of the tray (1); a connecting slot (17) is provided on one side of the plug-in slot (14); a mounting hole (13) is provided on the top of the connecting slot (17); a limiting slot (11) which is mutually interpenetrating with the connecting slot (17) is provided at one end of the connecting slot (17); a connecting rod (18) is provided inside the limiting slot (11); a connecting column (15) which is fixedly connected to the connecting rod (18) is provided inside the connecting slot (17); a spring (10) which extends to the inside of the connecting slot (17) is fixedly connected inside the mounting hole (13); a stopper (12) which is fixedly connected to the inside of the tray (1) is provided at an angle between the limiting slot (11) and the plug-in slot (14); and a connecting block (5) is fixedly connected to the bottom of the connecting column (15).
5. The power battery aluminum tray according to claim 4, characterized in that: The connection mechanism also includes a third docking interface (16) arranged inside the metal pad (9), a first docking interface (6) is arranged inside the first buffer pad (3), an arc-shaped groove (7) is arranged inside the second buffer pad (4), a second docking interface (8) connected to the arc-shaped groove (7) is arranged on one side of the arc-shaped groove (7), and the connection block (5) is located below the arc-shaped groove (7).
6. The power battery aluminum tray according to claim 5, characterized in that: The connection mechanisms are provided in multiple groups, and the multiple groups of connection mechanisms are rectangular in shape as a whole and are respectively located at the four corners of the rectangle.
Citation Information
Patent Citations
Power battery aluminum tray for new energy vehicle
CN111081941A
Cited By
Tray for power battery
CN224745819U