Copper bar insulation connecting piece

Through the integrated molding design of the extrusion process and the coordination of snaps, clamping plates and handles, the problem of copper insulated connections being difficult to adapt to multiple specifications and loss of elastic function of tabs is solved, and the adaptability and stability of multiple specifications are improved.

CN222601311UActive Publication Date: 2025-03-11HEFEI GUOXUAN HIGH TECH POWER ENERGY
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Patent Information

Application Number
CN202420645994.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-11
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing copper row insulating connections are difficult to adapt to copper rows of various specifications, and their tabs gradually disappear after the plastic ages, causing the tabs to rotate when the copper rows are deformed, causing failure of other parts.

Method used

Through the integrated molding design of the extrusion process, the copper insulating connection parts include connecting horizontal plates, connecting vertical plates, counter plates, extruded parts and tabs. The sides of the tabs are rectangular along the Y-axis to avoid loss of elastic function, and ensure that the snaps are firmly fixed by the cooperation of the snaps, the snaps and the handle.

Benefits of technology

The multi-specification adaptability of copper row insulated connectors is achieved, and the elastic function loss and rotation problems caused by aging of the tabs is avoided, and the stability of the connector and the service life of the copper row are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a copper bar insulation connecting piece. The copper bar insulation connecting piece comprises a connecting transverse plate, a connecting vertical plate, an abutting plate, an extrusion part and a clamping tongue. A connecting vertical plate is arranged on one side of the connecting transverse plate, an abutting plate is arranged at the top of the connecting vertical plate, the abutting plate and the connecting transverse plate are arranged in an up-down corresponding mode, the side, away from the connecting vertical plate, of the abutting plate is clamped to the connecting transverse plate, an extrusion part is arranged on the bottom wall of the connecting transverse plate, and a clamping tongue is arranged on the extrusion part; the connecting transverse plate, the connecting vertical plate, the abutting plate, the extrusion component and the clamping tongue are integrally formed through an extrusion process. According to the utility model, through the arrangement of integral molding of the extrusion technology, the length of the copper bar insulation connecting piece can be adjusted at will through simple adjustment of the field technology in the processing process, and the copper bar insulation connecting piece is suitable for fixing copper bars of various specifications; besides, the side face of the clamping tongue along the Y axis is rectangular through the extrusion process, the situation that the elastic function of the clamping tongue gradually disappears due to later aging and hardening of plastic can be avoided, and therefore the situation that when the copper bar deforms and fails, the clamping tongue rotates along with deformation of the copper bar, and the other portions of the copper bar fail greatly is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of lithium battery assembly, in particular to a copper busbar insulating connector. Background Art

[0002] The battery pack is an important component of electric vehicles, used to store and output electrical energy. Its performance and safety have a significant impact on the performance and safety of the entire vehicle. With the diversification of battery pack solutions and the increasing demand for battery pack production capacity, the requirements for copper busbar protection are becoming more stringent.

[0003] Existing copper busbar insulation connectors are mostly adhesive-backed clips and round hole injection-molded clips. The round hole injection-molded clips are injection-molded, which has a complex process and cannot be applied to a variety of copper busbar solutions. The production cycle is slow and the production cost is high. In addition, the tongue is round, and the plastic ages and hardens in the later stage, causing the elastic function to gradually disappear. The tongue will rotate with the deformation of the copper busbar to cause a greater failure form in other parts of the copper busbar. Utility Model Content

[0004] The technical problem to be solved by the utility model is how to make the copper busbar insulating connector adapt to copper busbars of various specifications.

[0005] The utility model solves the above technical problems through the following technical means:

[0006] A copper busbar insulating connector comprises a connecting transverse plate (1), a connecting vertical plate (2), a resisting plate (3), an extrusion component (4), and a latch (5); a connecting vertical plate (2) is arranged on one side of the connecting transverse plate (1), a resisting plate (3) is arranged on the top of the connecting vertical plate (2), the resisting plate (3) and the connecting transverse plate (1) are arranged correspondingly up and down, a side of the resisting plate (3) away from the connecting vertical plate (2) is clamped on the connecting transverse plate (1), an extrusion component (4) is arranged on the bottom wall of the connecting transverse plate (1), and a latch (5) is arranged on the extrusion component (4); the connecting transverse plate (1), the connecting vertical plate (2), the resisting plate (3), the extrusion component (4), and the latch (5) are integrally formed by an extrusion process.

[0007] Beneficial effects: Through the one-piece molding setting of the extrusion process, the length of the copper busbar insulating connector can be adjusted at will through simple adjustments to the on-site process during the processing, which is suitable for fixing copper buses of various specifications; in addition, the extrusion process makes the side of the tongue along the Y-axis rectangular, which can avoid the gradual disappearance of the elastic function of the tongue due to the late aging and hardening of the plastic, thereby avoiding the tongue from rotating with the deformation of the copper busbar when the copper busbar deformation failure occurs, causing a greater failure form of other parts of the copper busbar.

[0008] Furthermore, the vertical cross section of the connecting horizontal plate (1) and the connecting vertical plate (2) is arranged in an "L" shape.

[0009] Furthermore, a buckle (31) is fixed on the side of the abutment plate (3) away from the connecting vertical plate (2), and a first clamping plate (11) and a second clamping plate (12) are fixed on the side of the connecting horizontal plate (1) close to the buckle (31), a clamping groove is formed between the first clamping plate (11) and the second clamping plate (12), and the buckle (31) is clamped in the clamping groove.

[0010] Beneficial effect: Through the cooperation between the buckle, the first clamping plate and the second clamping plate, the buckle is clamped in the clamping slot for fixation, ensuring that the buckle firmly fixes the copper busbar.

[0011] Furthermore, a handle (13) is fixed to a side of the top of the second clamping plate (12) away from the first clamping plate (11).

[0012] Beneficial effect: The handle is provided to pull the second card plate away from the first card plate so that the buckle is locked in the card slot.

[0013] Furthermore, the abutment plate (3) is an arc-shaped structure, and the curvature of the abutment plate (3) is arranged toward the connecting transverse plate (1).

[0014] Beneficial effect: By setting the arc-shaped structure, the stress of the copper busbar can be released under actual working conditions, which not only makes it less likely to break, but also avoids damage to the copper busbar caused by excessive force applied by the buckle.

[0015] Furthermore, the vertical cross-section of the extrusion component (4) is arranged in an inverted V shape.

[0016] Furthermore, a latch tongue (5) is fixed at the intersection of the extrusion components (4).

[0017] Furthermore, a latch tongue (5) is fixed at the intersection of the extrusion components (4) via a connecting plate (41).

[0018] Furthermore, the vertical cross-section of the latch tongue (5) is V-shaped.

[0019] Furthermore, the copper busbar insulating connector is made of PC / ABS alloy plastic.

[0020] Beneficial effects: Through the setting of the material, PC / ABS alloy plastic has good toughness and heat resistance.

[0021] The advantages of the utility model are:

[0022] The utility model is configured to be integrally formed by an extrusion process, and during the processing, the length of the copper busbar insulating connector can be adjusted at will by simply adjusting the on-site process, and is suitable for fixing copper busbars of various specifications; in addition, the extrusion process makes the side of the clamping tongue along the Y-axis rectangular, which can avoid the gradual disappearance of the elastic function of the clamping tongue due to the late aging and hardening of the plastic, thereby avoiding the rotation of the clamping tongue along the deformation of the copper busbar when the copper busbar is deformed and fails, causing a greater failure form of other parts of the copper busbar.

[0023] The utility model ensures that the buckle, the first clamping plate and the second clamping plate cooperate with each other, and the buckle is clamped in the clamping groove for fixing, so as to ensure that the buckle firmly fixes the copper bar.

[0024] The utility model is used for pulling the second clamping plate away from the first clamping plate through the arrangement of the handle so that the clamping buckle is clamped in the clamping slot.

[0025] The utility model can release the stress of the copper bar under actual working conditions by setting the circular arc structure, which is not only not easy to break, but also can avoid damage to the copper bar caused by excessive force given by the buckle.

[0026] The utility model has the advantages of good toughness and good heat resistance through the setting of the material of the PC / ABS alloy plastic. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a front view of a copper bar insulating connector according to a first embodiment of the utility model;

[0028] Figure 2 This is a three-dimensional diagram of a copper busbar insulating connector according to a first embodiment of the utility model;

[0029] Figure 3 This is a three-dimensional view of the copper busbar insulating connector of the first embodiment of the utility model from another perspective;

[0030] Figure 4 This is an assembly diagram of a copper busbar insulating connector according to Example 1 of the utility model. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Embodiment 1

[0033] like Figure 1As shown, this embodiment provides a copper busbar insulating connector, including a connecting horizontal plate 1, a connecting vertical plate 2, a stop plate 3, an extrusion component 4, and a tongue 5.

[0034] like Figure 1 , Figure 2 As shown, a connecting vertical plate 2 is fixed to one side of the connecting horizontal plate 1, and the vertical cross section is set in an "L" shape. A support plate 3 is fixed to the top of the connecting vertical plate 2. The support plate 3 and the connecting horizontal plate 1 are arranged correspondingly up and down, and the side of the support plate 3 away from the connecting vertical plate 2 is clamped on the connecting horizontal plate 1; a buckle 31 is fixed to the side of the support plate 3 away from the connecting vertical plate 2, and a first clamping plate 11 and a second clamping plate 12 are fixed to the side of the connecting horizontal plate 1 close to the buckle 31. A clamping groove is formed between the first clamping plate 11 and the second clamping plate 12, and the buckle 31 It is fixed in the slot to ensure that the buckle 31 firmly fixes the copper busbar. A handle 13 is fixed on the side of the top of the second clamping plate 12 away from the first clamping plate 11, which is used to pull the second clamping plate 12 away from the first clamping plate 11 so that the buckle 31 is clamped in the slot; the abutment plate 3 is an arc-shaped structure, and the curvature of the abutment plate 3 is set toward the connecting cross plate 1. The arc-shaped structure of the abutment plate 3 can release the stress of the copper busbar under actual working conditions, which is not only not easy to break, but also can avoid damage to the copper busbar due to excessive force given by the buckle 31.

[0035] like Figure 1 , Figure 3 As shown, an extrusion component 4 is fixed on the bottom wall of the connecting cross plate 1, and the vertical section of the extrusion component 4 is an inverted V-shaped setting. A tongue 5 is fixed at the intersection of the extrusion component 4 through a connecting plate 41, and the vertical section of the tongue 5 is a V-shaped setting. The tongue 5 is fixed at the clamping hole of the bracket (not shown); the side of the tongue 5 along the Y-axis is rectangular, which can avoid the gradual disappearance of the elastic function of the V-shaped structure due to the late aging and hardening of the plastic, thereby avoiding the tongue 5 from rotating with the deformation of the copper bar when the copper bar deformation failure occurs, causing a larger failure form in other parts of the copper bar.

[0036] like Figure 2 As shown, the copper busbar insulating connector is formed in one piece from PC / ABS alloy plastic through an extrusion process. During the processing, the length of the copper busbar insulating connector can be adjusted at will by simply adjusting the on-site process. It is suitable for fixing copper buses of various specifications; PC / ABS alloy plastic has good toughness and heat resistance.

[0037] When using, Figure 4 As shown, a copper bar insulating connector of corresponding specifications is extruded according to the specifications of the copper bar, and then the copper bar is placed between the connecting cross plate 1 and the abutment plate 3, the buckle 31 of the abutment plate 3 is clamped in the slot and the copper bar is fixed by the arc structure of the abutment plate 3, and then the tongue 5 is fixed at the bracket clamping hole.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A copper busbar insulating connector, characterized in that: It comprises a connecting horizontal plate (1), a connecting vertical plate (2), a stop plate (3), an extruding component (4), and a latch (5); A connecting vertical plate (2) is arranged on one side of the connecting horizontal plate (1), a resisting plate (3) is arranged on the top of the connecting vertical plate (2), the resisting plate (3) and the connecting horizontal plate (1) are arranged correspondingly up and down, the side of the resisting plate (3) away from the connecting vertical plate (2) is clamped on the connecting horizontal plate (1), an extrusion component (4) is arranged on the bottom wall of the connecting horizontal plate (1), and a clamping tongue (5) is arranged on the extrusion component (4); the connecting horizontal plate (1), the connecting vertical plate (2), the resisting plate (3), the extrusion component (4), and the clamping tongue (5) are integrally formed by an extrusion process.

2. The copper busbar insulating connector according to claim 1, characterized in that: The vertical cross section of the connecting horizontal plate (1) and the connecting vertical plate (2) is arranged in an "L" shape.

3. The copper busbar insulating connector according to claim 1, characterized in that: A buckle (31) is fixed on the side of the abutment plate (3) away from the connecting vertical plate (2), and a first clamping plate (11) and a second clamping plate (12) are fixed on the side of the connecting horizontal plate (1) close to the buckle (31), a clamping groove is formed between the first clamping plate (11) and the second clamping plate (12), and the buckle (31) is clamped in the clamping groove.

4. The copper busbar insulating connector according to claim 3, characterized in that: A handle (13) is fixed to a side of the top of the second clamping plate (12) away from the first clamping plate (11).

5. The copper busbar insulating connector according to claim 1, characterized in that: The abutment plate (3) is an arc-shaped structure, and the curvature of the abutment plate (3) is arranged toward the connecting transverse plate (1).

6. The copper busbar insulating connector according to claim 1, characterized in that: The vertical cross section of the extrusion component (4) is arranged in an inverted V shape.

7. The copper busbar insulating connector according to claim 6, characterized in that: A latch tongue (5) is fixed at the intersection of the extrusion components (4).

8. The copper busbar insulating connector according to claim 7, characterized in that: A latch tongue (5) is fixed at the intersection of the extrusion components (4) via a connecting plate (41).

9. The copper busbar insulating connector according to claim 1, characterized in that: The vertical cross section of the latch tongue (5) is V-shaped.

10. The copper busbar insulating connector according to claim 1, characterized in that: The copper busbar insulating connector is made of PC / ABS alloy plastic.