Mushroom stick perforating device

By designing a bacterial rod opening device including a continuous feeding mechanism and a hole opening mechanism, the problems of low efficiency and cumbersome operation of bacterial rod opening in the prior art are solved, and efficient and automated bacterial rod openings are realized, which is suitable for large-scale planting.

CN222603267UActive Publication Date: 2025-03-14SHANGHAI PENGSHI MUSHROOM IND CO LTD
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Patent Information

Application Number
CN202420890937.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-14
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The prior art has problems such as low efficiency, cumbersome operation and unsuitable for large-scale planting during the opening of bacteria rods.

Method used

A bacteria rod opening device is designed, including a continuous feeding mechanism and a hole opening mechanism. The bacteria rod is driven to continuously rotate to the hole opening mechanism through the roller for uniform opening, realizing an automated and continuous hole opening process.

Benefits of technology

It improves the efficiency of opening holes of bacteria rods, reduces manual operation, and is suitable for the location of planting edible fungi on a large area, ensuring uniform opening and stable growth of bacteria rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mushroom stick trepanning device which comprises a bottom plate, a control module is fixedly installed on one side of the top of the bottom plate, an inverted-U-shaped supporting seat is fixedly installed in the middle of the top of the bottom plate, a continuous feeding mechanism is installed on the top of the bottom plate, and a trepanning mechanism is installed on the supporting seat. The continuous feeding mechanism comprises supporting rollers, two fixing plates, mounting grooves, a feeding motor and a roller, the two fixing plates are fixedly mounted on the two sides of the top of the bottom plate, the opposite side faces of the upper ends of the two fixing plates are rotationally connected with the middles of the two end faces of the roller, the five mounting grooves are formed in the side face of the roller, and the feeding motor is arranged in the mounting grooves. According to the mushroom stick perforating device, the mushroom sticks can be perforated continuously, the mushroom sticks do not need to be manually placed in the perforating process, the time consumed for perforating the mushroom sticks can be effectively shortened, the efficiency of perforating the mushroom sticks can be improved, and the mushroom stick perforating device can be conveniently used at the position where edible mushrooms are planted in a large area.
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Description

Technical Field

[0001] The utility model relates to the technical field of edible fungus planting, in particular to a mushroom stick hole opening device. Background Art

[0002] Edible mushroom sticks are a kind of substrate for cultivating edible mushrooms, usually composed of plant straw, sawdust, etc. After these materials are commercialized, the strains of edible mushrooms and other ingredients will be added to make mushroom sticks. The main function of the mushroom stick is to provide an environment suitable for the growth of edible mushrooms, helping edible mushrooms to grow and reproduce under specific culture conditions. Edible mushrooms, especially shiitake mushrooms, are aerobic fungi. During their life activities, they need to continuously absorb oxygen and release carbon dioxide. If the mycelium is short-term hypoxic, although it can temporarily maintain life activities with the help of fermentation, it will consume a lot of nutrients, causing the mycelium to gradually weaken and age, shortening its lifespan. When the mycelium is severely hypoxic, its growth will be hindered, and because the mycelium is difficult to cover the culture material, it is also easy to be infected by miscellaneous bacteria. Therefore, during the culture stage of the mushroom stick, the mycelium can be fully oxygenated by punching (puncturing), and its growth is in an active state, strengthening its metabolic activity, thereby ensuring the robust growth of the mycelium.

[0003] At present, when drilling holes in mushroom sticks, manual handheld conical hole-making tools or some punching equipment are used to perform the hole-making operation. Manual handheld tools have slow hole-making speed, low efficiency, and high labor consumption, and have been gradually eliminated. In the punching equipment, whether it is centering holes or roller punching, there is discontinuity in the hole-making of the mushroom sticks. After the mushroom sticks are punched, the subsequent mushroom sticks need to be manually placed on the punching equipment. The operation is relatively cumbersome, resulting in low efficiency in mushroom stick drilling, and it is not suitable for use in locations where edible fungi are grown over a large area. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model discloses a mushroom stick hole opening device, which adopts the technical solution of comprising a bottom plate, a control module is fixedly installed on one side of the top of the bottom plate, an inverted U-shaped support seat is fixedly installed in the middle of the top of the bottom plate, a continuous feeding mechanism is installed on the top of the bottom plate, and a hole opening mechanism is installed on the support seat;

[0005] The continuous feeding mechanism comprises a supporting roller, a fixing plate, a mounting groove, a feeding motor and a roller, the fixing plate is provided with two, the two fixing plates are fixedly mounted on both sides of the top of the bottom plate, the opposite side surfaces of the upper ends of the two fixing plates are rotatably connected with the middle parts of the two end surfaces of the roller, the side surface of the roller is provided with five mounting grooves, the side walls at both ends of the mounting grooves are rotatably connected with the two ends of the two supporting rollers respectively, the feeding motor is fixedly mounted on the side surface of one of the fixing plates, and the output shaft of the feeding motor passes through the through hole on the side surface of the fixing plate and is fixedly connected with the middle part of one of the end surfaces of the roller;

[0006] The hole-opening mechanism comprises an electric push rod, a hole-opening motor, a belt, a lifting seat, a pulley, a rotating rod and spikes, the electric push rod is fixedly mounted on the top of the support seat, the telescopic end of the electric push rod passes through the through hole on the top of the support seat and is fixedly connected to the middle of the top of the lifting seat, the lifting seat is U-shaped, the opposite side surfaces at both ends of the lifting seat are rotatably connected to the middle of the two end surfaces of the rotating rod, a plurality of spikes are fixedly mounted on the side of the rotating rod, the hole-opening motor is fixedly mounted on the top of one end of the lifting seat, the output shaft of the hole-opening motor is fixedly connected to the middle of one of the end surfaces of the pulley, the other pulley is rotatably mounted on the side of the lifting seat, and the shaft in the middle of the end surface of the pulley passes through the through hole on the side of the lifting seat and is fixedly connected to the middle of the end surface of the rotating rod, the two pulleys are connected by a belt, the rotating rod is located directly above the roller, and the feeding motor, the electric push rod and the hole-opening motor are electrically connected to the control module.

[0007] As a preferred technical solution of the utility model, the side surface of the support roller is fixedly connected to the inner side surface of the rubber sleeve.

[0008] As a preferred technical solution of the utility model, guide grooves are provided on the opposite sides of the support seat, guide plates are fixedly installed on the sides of both ends of the lifting seat, and one end of the outer side of the two guide plates is slidably installed in the two guide grooves respectively.

[0009] As a preferred technical solution of the utility model, an L-shaped mounting plate is fixedly installed in the middle of the inner side surface of the support seat, a proximity switch is fixedly installed on the side of the mounting plate, five baffles are fixedly installed on the side of one end of the drum, the baffles are located on the outer side of one end of the mounting groove, the baffles cooperate with the proximity switch, and the proximity switch is electrically connected to the control module.

[0010] As a preferred technical solution of the utility model, conveyor belts are fixedly installed on the tops of both ends of the bottom plate, the two conveyor belts cooperate with the rollers, and the two conveyor belts are electrically connected to the control module.

[0011] As a preferred technical solution of the utility model, universal wheels are fixedly installed at the four corners of the bottom of the base plate.

[0012] The beneficial effects of the utility model are as follows: the utility model can drive the drum to rotate through the feeding motor, so that the edible mushroom sticks can continuously rotate in the installation groove to the bottom of the rotating rod and the spikes to make holes. When making holes, the lifting seat can be driven downward by the electric push rod to make the spikes on the rotating rod inserted into the mushroom sticks, and one of the pulleys is driven to rotate by the hole-making motor, so that the pulley drives the belt to rotate, and the belt drives the other pulley and the rotating rod to rotate. When the rotating rod rotates, the spikes inserted into the mushroom sticks will have resistance, and cooperate with the rotation support of the supporting roller, so that the spikes can drive the mushroom sticks to rotate. As the rotating rod of the mushroom stick rotates, the spikes on the rotating rod are fully in contact with the side of the mushroom stick to make holes evenly. After the hole is made, as the drum rotates, the next mushroom stick can be directly rotated to the rotating rod. Holes are made on the lower side of the rod so that the mushroom sticks can be continuously drilled. During the drilling process, there is no need to manually place the mushroom sticks, which can effectively reduce the time consumed for drilling holes in the mushroom sticks, improve the efficiency of drilling holes in the mushroom sticks, and facilitate the use of locations for large-scale cultivation of edible fungi. The friction of the support roller can be increased by the rubber sleeve, thereby improving the stability of the mushroom sticks during rotation. The cooperation of the guide plate and the guide groove can provide guidance for the lifting seat, thereby improving the stability of the lifting seat during lifting. The cooperation of the baffle plate and the proximity switch can automatically stop the feeding motor when the mushroom stick is rotated to the bottom of the rotating rod, so that the mushroom stick can accurately stop under the rotating rod for drilling holes. The mushroom sticks can be transported by the conveyor belt, so that the mushroom sticks can be automatically loaded and unloaded. The bottom plate can be conveniently moved by the universal wheel, thereby improving the flexibility of the mushroom stick drilling device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0015] Figure 3 It is a side structural schematic diagram of the utility model.

[0016] In the figure: 1 bottom plate, 2 control module, 3 support seat, 4 continuous feeding mechanism, 41 support roller, 42 fixing plate, 43 mounting groove, 44 feeding motor, 45 roller, 5 opening mechanism, 51 electric push rod, 52 opening motor, 53 belt, 54 lifting seat, 55 pulley, 56 rotating rod, 57 spike, 6 rubber sleeve, 7 guide plate, 8 guide groove, 9 proximity switch, 10 mounting plate, 11 baffle, 12 conveyor belt, 13 universal wheel. DETAILED DESCRIPTION

[0017] Example 1

[0018] like Figures 1 to 3As shown, the utility model discloses a mushroom stick hole-opening device, which adopts the technical scheme of comprising a bottom plate 1, a control module 2 is fixedly installed on one side of the top of the bottom plate 1, an inverted U-shaped support seat 3 is fixedly installed in the middle of the top of the bottom plate 1, a continuous feeding mechanism 4 is installed on the top of the bottom plate 1, a hole-opening mechanism 5 is installed on the support seat 3, and universal wheels 13 are fixedly installed at the four corners of the bottom of the bottom plate 1. The bottom plate 1 can be conveniently moved by the universal wheels 13, thereby improving the flexibility of the mushroom stick hole-opening device;

[0019] The continuous feeding mechanism 4 includes a supporting roller 41, a fixing plate 42, a mounting groove 43, a feeding motor 44 and a roller 45. The fixing plate 42 is provided with two, and the two fixing plates 42 are fixedly mounted on both sides of the top of the bottom plate 1. The opposite side surfaces of the upper ends of the two fixing plates 42 are rotatably connected to the middle parts of the two end surfaces of the roller 45. Five mounting grooves 43 are provided on the side of the roller 45. An L-shaped mounting plate 10 is fixedly mounted on the middle part of the inner side surface of the support seat 3. A proximity switch 9 is fixedly mounted on the side surface of the mounting plate 10. Five baffles 11 are fixedly mounted on the side surface of one end of the roller 45. The baffle 11 is located on the outer side of one end of the mounting groove 43. The baffle 11 cooperates with the proximity switch 9. The proximity switch 9 is electrically connected to the control module 2. When the baffle 11 cooperates with the proximity switch 9, the feeding motor 44 can automatically stop when the bacteria stick is rotated to the bottom of the rotating rod 56, so that the bacteria stick can accurately stop under the rotating rod 56. Holes are opened, and the side walls at both ends of the mounting groove 43 are rotatably connected to the two ends of the two support rollers 41 respectively. The side surfaces of the support rollers 41 are fixedly connected to the inner side surfaces of the rubber sleeves 6. The friction of the support rollers 41 can be increased through the rubber sleeves 6, and the stability of the mushroom stick during rotation is improved. The feeding motor 44 is fixedly installed on the side surfaces of one of the fixed plates 42, and the output shaft of the feeding motor 44 passes through the through hole on the side surface of the fixed plate 42 and is fixedly connected to the middle part of one end surface of the roller 45. Conveyor belts 12 are fixedly installed on the tops of both ends of the bottom plate 1. The two conveyor belts 12 cooperate with the rollers 45, and the mushroom sticks can be transported through the conveyor belts 12, so that the mushroom sticks can be automatically loaded and unloaded. The two conveyor belts 12 are electrically connected to the control module 2, and the rollers 45 can be driven to rotate through the feeding motor 44, so that the edible mushroom sticks can be continuously rotated in the mounting groove 43 to the bottom of the rotating rods 56 and 57 spikes to open holes;

[0020] The hole-opening mechanism 5 includes an electric push rod 51, a hole-opening motor 52, a belt 53, a lifting seat 54, a pulley 55, a rotating rod 56 and a spike 57. The electric push rod 51 is fixedly installed on the top of the support seat 3. The telescopic end of the electric push rod 51 passes through the through hole on the top of the support seat 3 and is fixedly connected to the middle of the top of the lifting seat 54. The lifting seat 54 is U-shaped, and guide grooves 8 are provided on the opposite sides of the support seat 3. Guide plates 7 are fixedly installed on the sides of both ends of the lifting seat 54. One end of the outer side of the two guide plates 7 is respectively slidably installed in the two guide grooves 8. The lifting seat 54 can be provided with a guide to improve the stability of the lifting seat 54 when it is lifted. The opposite sides of the two ends of the lifting seat 54 are rotatably connected with the middle of the two end faces of the rotating rod 56. A plurality of spikes 57 are fixedly installed on the side of the rotating rod 56. The opening motor 52 is fixedly installed on the top of one end of the lifting seat 54. The output shaft of the opening motor 52 is fixedly connected with the middle of the end face of one of the pulleys 55. The other pulley 55 is rotatably installed on the side of the lifting seat 54, and the shaft in the middle of the end face of the pulley 55 passes through the through hole on the side of the lifting seat 54 and is fixed to the middle of the end face of the rotating rod 56. The two pulleys 55 are connected by a belt 53, and the rotating rod 56 is located just above the drum 45. The feeding motor 44, the electric push rod 51 and the hole-opening motor 52 are electrically connected to the control module 2. When opening a hole, the lifting seat 54 can be driven downward by the electric push rod 51, so that the spike 57 on the rotating rod 56 is inserted into the mushroom stick, and the hole-opening motor 52 drives one of the pulleys 55 to rotate, so that the pulley 55 drives the belt 53 to rotate, and the belt 53 drives the other pulley 55 and the rotating rod 56 to rotate. When the rotating rod 56 rotates, the spike inserted into the mushroom stick is The thorns 57 will have resistance, and cooperate with the rotation support of the support roller 41, so that the spikes 57 can drive the mushroom stick to rotate. As the rotating rod 56 of the mushroom stick rotates, the spikes 57 on the rotating rod 56 are in full contact with the side of the mushroom stick to make uniform holes. After the holes are made, as the roller 45 rotates, the next mushroom stick can be directly rotated to the lower side of the rotating rod 56 for drilling, so that the mushroom sticks can be drilled continuously. In the process of drilling holes, there is no need to manually place the mushroom sticks, which can effectively reduce the time consumed by drilling holes in the mushroom sticks, improve the efficiency of drilling holes in the mushroom sticks, and facilitate the use of locations for large-scale cultivation of edible fungi.

[0021] The working principle of the utility model is as follows: an external power supply is turned on, the mushroom sticks are stacked on one of the conveyor belts 12, the conveyor belt 12 is controlled to work by the control module 2, so that the conveyor belt 12 transports the mushroom sticks in the direction of the roller 45, so that a mushroom stick can enter the installation groove 43 on the roller 45, and the feeding motor 44 is controlled to work by the control module 2, so that the output shaft of the feeding motor 44 drives the roller 45 to rotate, so that the mushroom sticks in the installation groove 43 on the roller 45 are rotated to the right below the rotating rod 56, at this time, the two support rods in the installation groove 43 The roller 41 provides support for the mushroom stick, and the control module 2 controls the electric push rod 51 to work, so that the electric push rod 51 drives the lifting seat 54 to move downward, and the lifting seat 54 drives the rotating rod 56 to move downward, so that the spike 57 on the rotating rod 56 is inserted into the mushroom stick, and the control module 2 controls the hole opening motor 52 to work, so that the output shaft of the hole opening motor 52 drives one of the pulleys 55 to rotate, so that the pulley 55 drives the belt 53 to rotate, so that the belt 53 drives another pulley 55 to rotate, so that the other pulley 55 drives the rotation The rod 56 rotates, and when the rotating rod 56 rotates, the spikes 57 inserted into the mushroom stick will rotate synchronously with the driven mushroom stick. When the mushroom stick and the rotating rod 56 rotate synchronously, the spikes on the rotating rod 56 will pierce into the mushroom stick in turn to make uniform holes in the mushroom stick. After the holes are opened, the electric push rod 51 is shortened by the control module 2 to separate the spikes 57 from the mushroom stick. The feeding motor 44 is controlled by the control module 2 to work, so that the roller 45 rotates a certain angle, so that the mushroom sticks in the upper and lower mounting grooves 43 of the roller 45 rotate to the lower side of the rotating rod 56. When the mushroom stick 45 in the installation groove 43 rotates to the right below the rotating rod 56, the baffle 11 on the roller 45 will rotate to the proximity switch 9. When the proximity switch 9 detects the baffle 11, the feeding motor 44 will automatically stop working, so that the mushroom stick can rotate to the bottom of the rotating rod 56 and stop drilling. With the rotation of the roller 45, the mushroom stick after drilling will roll from the installation groove 42 to another conveyor belt 12. The control module 2 controls the operation of another conveyor belt 12, so that the mushroom stick is transferred to the other side to complete the drilling. The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to the widely used existing technology.

[0022] Components not described in detail herein are prior art.

[0023] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A mushroom stick hole opening device, characterized in that: It comprises a base plate (1), a control module (2) is fixedly mounted on one side of the top of the base plate (1), an inverted U-shaped support seat (3) is fixedly mounted in the middle of the top of the base plate (1), a continuous feeding mechanism (4) is mounted on the top of the base plate (1), and a hole opening mechanism (5) is mounted on the support seat (3); The continuous feeding mechanism (4) comprises a supporting roller (41), a fixing plate (42), a mounting groove (43), a feeding motor (44) and a roller (45), wherein the fixing plate (42) is provided with two fixing plates (42) which are fixedly mounted on both sides of the top of the bottom plate (1), the opposite side surfaces of the upper ends of the two fixing plates (42) are rotatably connected to the middle parts of the two end surfaces of the roller (45), the side surface of the roller (45) is provided with five mounting grooves (43), the side walls at both ends of the mounting grooves (43) are rotatably connected to the two ends of the two supporting rollers (41), the feeding motor (44) is fixedly mounted on the side surface of one of the fixing plates (42), and the output shaft of the feeding motor (44) passes through the through hole on the side surface of the fixing plate (42) and is fixedly connected to the middle part of one end surface of the roller (45); The hole-opening mechanism (5) comprises an electric push rod (51), a hole-opening motor (52), a belt (53), a lifting seat (54), a pulley (55), a rotating rod (56) and spikes (57). The electric push rod (51) is fixedly mounted on the top of the support seat (3). The telescopic end of the electric push rod (51) passes through the through hole at the top of the support seat (3) and is fixedly connected to the middle of the top of the lifting seat (54). The lifting seat (54) is U-shaped. The opposite side surfaces at the two ends of the lifting seat (54) are rotatably connected to the middle of the two end surfaces of the rotating rod (56). A plurality of spikes (57) are fixedly mounted on the side of the rotating rod (56). (52) is fixedly mounted on the top of one end of the lifting seat (54), the output shaft of the hole-opening motor (52) is fixedly connected to the middle part of the end face of one of the pulleys (55), the other pulley (55) is rotatably mounted on the side of the lifting seat (54), and the shaft in the middle part of the end face of the pulley (55) passes through the through hole on the side of the lifting seat (54) and is fixedly connected to the middle part of the end face of the rotating rod (56), the two pulleys (55) are connected by a belt (53), the rotating rod (56) is located directly above the roller (45), the feeding motor (44), the electric push rod (51) and the hole-opening motor (52) are electrically connected to the control module (2).

2. A mushroom stick hole opening device according to claim 1, characterized in that: The side surface of the supporting roller (41) is fixedly connected to the inner side surface of the rubber sleeve (6).

3. A mushroom stick hole opening device according to claim 1, characterized in that: Guide grooves (8) are provided on opposite side surfaces of the support seat (3), guide plates (7) are fixedly mounted on the side surfaces of both ends of the lifting seat (54), and one end of the outer side of the two guide plates (7) is slidably mounted in the two guide grooves (8) respectively.

4. A mushroom stick hole opening device according to claim 1, characterized in that: An L-shaped mounting plate (10) is fixedly mounted in the middle of the inner side surface of the support seat (3), a proximity switch (9) is fixedly mounted on the side surface of the mounting plate (10), five baffles (11) are fixedly mounted on the side surface of one end of the roller (45), the baffles (11) are located on the outer side of one end of the mounting groove (43), the baffles (11) cooperate with the proximity switch (9), and the proximity switch (9) is electrically connected to the control module (2).

5. A mushroom stick hole-making device according to claim 1, characterized in that: Conveyor belts (12) are fixedly installed on the tops of both ends of the bottom plate (1); the two conveyor belts (12) cooperate with the rollers (45); and the two conveyor belts (12) are electrically connected to the control module (2).

6. A mushroom stick hole-making device according to claim 1, characterized in that: Universal wheels (13) are fixedly mounted at the four corners of the bottom of the base plate (1).