Punch forming equipment for tea leaves

Abstract

The utility model relates to the technical field of tea production and processing, and provides tea punch forming equipment which comprises a top plate, two first mounting frames are fixedly arranged on the outer surface of the top of the top plate, a motor output shaft drives a lead screw to rotate, and the lead screw rotates to drive a moving plate to move downwards in the direction of a sliding rod. The multiple stamping plates are driven to move downwards into the forming grooves to make contact with the surfaces of the tea leaves to be stamped and formed, meanwhile, the tea leaves in the forming grooves are stamped and formed, the production and processing efficiency of the device is improved, the strength of the stamping plates during stamping of the tea leaves is improved through reinforcing ribs, and the stamping and forming effect of the device on the tea leaves is better; the electro-hydraulic push rod power supply system is turned on to start the electro-hydraulic push rod, the electro-hydraulic push rod pushes the ejector plate to slide upwards along the surface of the forming groove, the formed tea is pushed out of the inner surface of the forming groove, damage to the tea shape caused by manual taking-out of the formed tea is avoided, and the quality of the formed tea produced by the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tea production and processing, in particular to a tea stamping and molding device. Background Art

[0002] With the development of society and life, tea has almost become a necessity in people's daily life. The production and processing of tea has a great impact on economic development and social life.

[0003] In the prior art, such as the Chinese publication number CN220123877U, the utility model discloses a pressure-adjustable tea cake pressing device, whose structure includes: a machine body, a push rod, a top plate, a driving pipe, an extrusion rod, and a controller. A push rod is provided on the top surface of the machine body, and a top plate is provided on the top of the plane where the push rod is located, and the two are parallel to each other. The driving pipe is connected to the inside of the machine body through an extension pipe at the bottom of the top plate, and the driving pipe is connected to the extrusion rod port; Beneficial effects: the utility model supports the bottom die chassis through a balancing side rod, which can not only stabilize the balance of the bottom die chassis, but also limit the rotation of the pressure regulator to avoid the pressure regulator from separating from the first push rod at the top. The utility model uses a control valve to control the tension of the capsule cavity, and controls the distance between the first slide bar and the second slide bar by expansion, so as to control the size of the die pressing force. At the same time, the capsule cavity is convenient for buffering during the stamping process, and better protection of tea leaves during the die pressing process.

[0004] Although the above scheme has the advantages as mentioned above, the disadvantage of the above scheme is that there is a lack of a structure in which a motor drives the screw to rotate and then drives multiple stamping plates to move downward, so that the device cannot stamp and form tea leaves in multiple molding grooves at the same time, and the production and processing efficiency of the device is low. There is a lack of a structure that automatically pushes the molded tea leaves upward after the tea leaves are stamped and formed, so that the molded tea leaves need to be taken out manually, which can easily damage the shape of the tea leaves. The quality of the molded tea leaves produced by the device is low. There is a lack of a structure for high-temperature softening the tea leaves to be stamped and formed. If the tea leaves are not softened by high-temperature water, stamping the tea leaves can easily cause the tea leaves to break, affecting the product quality. Utility Model Content

[0005] The purpose of the utility model is to provide a punching and forming device for tea leaves. The utility model is designed with a structure in which a motor drives a screw rod to rotate, thereby driving a plurality of punching plates to move downward, so that the device can punch and form tea leaves in a plurality of forming grooves at the same time, thereby improving the production and processing efficiency of the device. A structure is designed to automatically push the formed tea leaves upward after the tea leaves are punched and formed, so that the formed tea leaves do not need to be taken out manually, thereby avoiding damage to the shape of the tea leaves, thereby improving the quality of the formed tea leaves produced by the device. A structure is designed to soften the tea leaves to be punched and formed at high temperature, thereby avoiding the problem of tea leaves being broken when punching the tea leaves without being softened by high-temperature water, thereby improving product quality.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a tea stamping and forming device, comprising:

[0007] A top plate, wherein two first mounting frames are fixedly arranged on the top outer surface of the top plate, and a motor is fixedly installed on the outer surface of the two first mounting frames on the opposite side, and further comprising:

[0008] A screw is fixedly provided on the outer surface of the motor output shaft, and the outer surface of the screw is rotatably connected to the outer surface of the bottom of the top plate, and a plurality of sliding rods are fixedly provided on the outer surface of the bottom of the top plate, and a bottom plate is fixedly provided on the outer surface of the bottom of the plurality of sliding rods, and the top outer surface of the bottom plate is rotatably connected to the outer surface of one end of the screw, and a movable plate is threadedly connected to the outer surface of the screw, and the inner surface of the movable plate is slidably connected to the outer surfaces of the plurality of sliding rods, and the rotation of the motor output shaft drives the screw to rotate, and with the cooperation of the plurality of sliding rods, the rotation of the screw drives the movable plate to move downward along the direction of the sliding rod.

[0009] Preferably, a plurality of stamping plates are fixedly provided on the outer surface of the movable plate, reinforcing ribs are fixedly provided on the top outer surfaces of the plurality of stamping plates, a plurality of anti-overflow plates are fixedly provided on the top outer surface of the bottom plate, a plurality of molding grooves are opened on the top outer surface of the bottom plate, and ejection plates are slidably connected to the inner surfaces of the plurality of molding grooves, and the downward movement of the movable plate drives the plurality of stamping plates to move down into the molding grooves to contact the surface of the tea leaves to be stamped and formed, and the tea leaves in the plurality of molding grooves are stamped and formed at the same time.

[0010] Preferably, a plurality of mounting plates are fixedly provided on the bottom outer surface of the base plate, and an electric hydraulic push rod is fixedly provided on the top outer surfaces of the plurality of mounting plates. The top outer surfaces of the plurality of electric hydraulic push rods are respectively fixedly connected to the bottom outer surfaces of the plurality of ejection plates. The electric hydraulic push rod pushes the ejection plate to slide upward along the surface of the molding groove to push the molded tea leaves out from the inner surface of the molding groove.

[0011] Preferably, a high-temperature water tank is fixedly provided on the top outer surface of the top plate, two second mounting racks are fixedly provided on the top outer surface of the high-temperature water tank, and hot water for softening tea leaves is stored inside the high-temperature water tank.

[0012] Preferably, a pump is fixedly mounted on the outer surface of the opposite side of the two second mounting frames, and extraction pipes are fixedly arranged on the outer surfaces of the input end and the output end of the pump, the outer surface of one end of the extraction pipe is fixedly connected to the outer surface of the high-temperature water tank, and two second pipe racks are fixedly arranged on the outer surface of the extraction pipe, and the pump extracts the high-temperature hot water inside the high-temperature water tank through the extraction pipe.

[0013] Preferably, a plurality of first pipe racks are fixedly provided on the outer surface of the top plate, an annular transport pipe is fixedly provided on the inner surface of the plurality of first pipe racks, the outer surface of the annular transport pipe is fixedly connected to the outer surface of one end of the extraction pipe, and high-temperature hot water is transported through the annular transport pipe.

[0014] Preferably, a plurality of atomizing nozzles are fixedly provided on the outer surface of the bottom of the annular transport pipe, and the inner surfaces of the plurality of atomizing nozzles are connected with the inner cavity of the annular transport pipe. High-temperature hot water is sprayed downward in a mist form at the plurality of atomizing nozzles to soften the tea leaves to be stamped in the molding groove at high temperature.

[0015] Preferably, a plurality of support columns are fixedly provided on the outer surface of the bottom of the base plate, and a stabilizing plate is fixedly provided on the outer surfaces on the opposite sides of the plurality of support columns, and the support columns and the stabilizing plate provide stable support for the device body.

[0016] Compared with the prior art, the advantages and positive effects of the utility model are:

[0017] 1. The motor output shaft drives the screw to rotate, and the rotation of the screw drives the moving plate to move downward along the direction of the slide bar, driving multiple stamping plates to move down into the forming groove and contact the surface of the tea leaves to be stamped and formed. The moving plate and multiple stamping plates continue to move downward, so that the device can stamp and form tea leaves in multiple forming grooves at the same time, thereby improving the production and processing efficiency of the device. The reinforcing ribs increase the strength of the stamping plate when stamping the tea leaves, so that the device has a better stamping and forming effect on the tea leaves. After the tea leaves are stamped and formed, the electric hydraulic push rod power supply system is turned on to start the electric hydraulic push rod. The electric hydraulic push rod pushes the ejector plate to slide upward along the surface of the forming groove, and pushes the formed tea leaves out of the inner surface of the forming groove, thereby avoiding damage to the shape of the tea leaves caused by manual removal of the formed tea leaves, and improving the quality of the formed tea leaves produced by the device.

[0018] 2. The pump draws out the high-temperature hot water in the high-temperature water tank through the extraction pipe, and sprays it downward in a mist form at multiple atomizing nozzles to soften the tea leaves to be stamped in the forming tank at high temperature, making it easier to stamp the tea leaves later and avoiding the tea leaves from breaking during the stamping process, which affects the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the three-dimensional structure of a tea punching and forming device provided by the utility model;

[0020] Figure 2 A schematic diagram of the side three-dimensional structure of a tea punching and forming device provided by the utility model;

[0021] Figure 3 A front view structural schematic diagram of a tea punching and forming device provided by the utility model;

[0022] Figure 4A tea stamping and forming device provided by the utility model Figure 1 A in the figure is an enlarged schematic diagram of the three-dimensional structure.

[0023] Legend:

[0024] 1. Top plate; 2. Motor; 3. First mounting frame; 4. First pipe rack; 5. Annular transport pipe; 6. Slide rod; 7. Stamping plate; 8. Bottom plate; 9. Support column; 10. Stabilizing plate; 11. Mounting plate; 12. Pump; 13. Second mounting frame; 14. Second pipe rack; 15. Extraction pipe; 16. Moving plate; 17. Reinforcement rib; 18. Screw rod; 19. Atomizing nozzle; 20. Ejector plate; 21. Anti-overflow plate; 22. Forming groove; 23. Electric hydraulic push rod; 24. High-temperature water tank. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1, as Figure 1-4 As shown, the utility model provides a tea stamping and forming device, including a top plate 1, two first mounting brackets 3 are fixedly arranged on the top outer surface of the top plate 1, and a motor 2 is fixedly installed on the outer surface of the opposite side of the two first mounting brackets 3, and a screw rod 18 is fixedly arranged on the outer surface of the output shaft of the motor 2, and the outer surface of the screw rod 18 is rotatably connected to the bottom outer surface of the top plate 1, and a plurality of sliding rods 6 are fixedly arranged on the bottom outer surface of the top plate 1, and a bottom plate 8 is fixedly arranged on the bottom outer surface of the plurality of sliding rods 6, and the top outer surface of the bottom outer surface of the bottom plate 8 is rotatably connected to the outer surface of one end of the screw rod 18, and a movable plate 16 is threadedly connected to the outer surface of the screw rod 18, and the inner surface of the movable plate 16 is slidably connected to the outer surfaces of the plurality of sliding rods 6, and the rotation of the output shaft of the motor 2 drives the screw rod 18 to rotate, and with the cooperation of the plurality of sliding rods 6, the rotation of the screw rod 18 drives the movable plate 16 to move downward along the direction of the sliding rod 6.

[0028] Further, such as Figure 1-4As shown, a plurality of stamping plates 7 are fixedly provided on the outer surface of the movable plate 16, and reinforcing ribs 17 are fixedly provided on the top outer surfaces of the plurality of stamping plates 7. A plurality of anti-overflow plates 21 are fixedly provided on the top outer surface of the bottom plate 8. A plurality of molding grooves 22 are provided on the top outer surface of the bottom plate 8, and ejection plates 20 are slidably connected to the inner surfaces of the plurality of molding grooves 22. The movable plate 16 moves downward to drive the plurality of stamping plates 7 to move downward into the molding grooves 22 to contact the surface of the tea leaves to be stamped and formed, and at the same time, the tea leaves in the plurality of molding grooves 22 are stamped and formed.

[0029] Further, such as Figure 1-4 As shown, a plurality of mounting plates 11 are fixedly provided on the bottom outer surface of the base plate 8, and an electric hydraulic push rod 23 is fixedly provided on the top outer surfaces of the plurality of mounting plates 11. The top outer surfaces of the plurality of electric hydraulic push rods 23 are respectively fixedly connected to the bottom outer surfaces of the plurality of ejection plates 20. The electric hydraulic push rod 23 pushes the ejection plate 20 to slide upward along the surface of the forming groove 22, and pushes the formed tea leaves out from the inner surface of the forming groove 22.

[0030] Further, such as Figure 1-4 As shown, a high-temperature water tank 24 is fixedly provided on the top outer surface of the top plate 1, and two second mounting frames 13 are fixedly provided on the top outer surface of the high-temperature water tank 24. The high-temperature water tank 24 stores hot water for softening tea leaves.

[0031] Further, such as Figure 1-4 As shown, a pump 12 is fixedly installed on the outer surface of the opposite side of the two second mounting frames 13, and an extraction pipe 15 is fixedly set on the outer surface of the input end and the output end of the pump 12. The outer surface of one end of the extraction pipe 15 is fixedly connected to the outer surface of the high-temperature water tank 24, and two second pipe racks 14 are fixedly set on the outer surface of the extraction pipe 15. The pump 12 extracts the high-temperature hot water inside the high-temperature water tank 24 through the extraction pipe 15.

[0032] Further, such as Figure 1-4 As shown, a plurality of first pipe racks 4 are fixedly arranged on the outer surface of the top plate 1, and an annular transport pipe 5 is fixedly arranged on the inner surface of the plurality of first pipe racks 4. The outer surface of the annular transport pipe 5 is fixedly connected to the outer surface of one end of the extraction pipe 15, and high-temperature hot water is transported through the annular transport pipe 5.

[0033] Further, such as Figure 1-4 As shown, a plurality of atomizing nozzles 19 are fixedly provided on the outer surface of the bottom of the annular transport pipe 5, and the inner surfaces of the plurality of atomizing nozzles 19 are connected with the inner cavity of the annular transport pipe 5. High-temperature hot water is sprayed downward in a mist form at the plurality of atomizing nozzles 19 to soften the tea leaves to be stamped and formed in the forming groove 22 at high temperature.

[0034] Further, such as Figure 1-4As shown, a plurality of support columns 9 are fixedly provided on the outer surface of the bottom of the base plate 8, and a stabilizing plate 10 is fixedly provided on the outer surface on the opposite side of the plurality of support columns 9. The support columns 9 and the stabilizing plate 10 provide stable support for the device body.

[0035] Working principle: put the tea leaves to be punched and formed into the forming groove 22, turn on the power supply system of motor 2 to start motor 2, the output shaft of motor 2 rotates to drive the screw rod 18 to rotate, and with the cooperation of multiple slide bars 6, the screw rod 18 rotates to drive the movable plate 16 to move downward along the direction of the slide bar 6, driving multiple stamping plates 7 to move down to the forming groove 22 and contact the surface of the tea leaves to be punched and formed, the movable plate 16 and multiple stamping plates 7 continue to move downward, so that the device can punch and form the tea leaves in multiple forming grooves 22 at the same time, improving the production and processing efficiency of the device, and the reinforcing ribs 17 increase the strength of the stamping plate 7 when punching the tea leaves, so that the device has a better punching and forming effect on the tea leaves. After the tea leaves are punched and formed, turn on the power supply system of the electric hydraulic push rod 23 to start the electric hydraulic push rod 23, and the electric hydraulic push rod 23 pushes the ejection plate 20 to slide upward along the surface of the molding groove 22, and pushes the molded tea leaves out of the inner surface of the molding groove 22, so as to avoid damage to the shape of the tea leaves caused by manual removal of the molded tea leaves, and improve the quality of the molded tea leaves produced by the device. When the tea leaves to be stamped and molded in the molding groove 22 are not softened by hot water, stamping the tea leaves may easily cause the tea leaves to be broken and affect the product quality. The power supply system of the pump 12 is turned on to start the pump 12. The pump 12 extracts the high-temperature hot water inside the high-temperature water tank 24 through the extraction pipe 15. The high-temperature hot water is transported through the annular transport pipe 5 and sprayed downward in a mist at multiple atomizing nozzles 19, so as to soften the tea leaves to be stamped and molded in the molding groove 22 at high temperature, facilitate the subsequent stamping and molding of the tea leaves, and avoid the tea leaves from being broken during the stamping process and affecting the product quality.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tea punching and forming device, comprising a top plate (1), wherein two first mounting frames (3) are fixedly arranged on the top outer surface of the top plate (1), and a motor (2) is fixedly installed on the outer surface of the two first mounting frames (3) on the opposite side, wherein: Also includes: A screw rod (18) is fixedly arranged on the outer surface of the output shaft of the motor (2), and the outer surface of the screw rod (18) is rotatably connected to the outer surface of the bottom of the top plate (1). A plurality of sliding rods (6) are fixedly arranged on the outer surface of the bottom of the top plate (1), and a bottom plate (8) is fixedly arranged on the outer surface of the bottom of the plurality of sliding rods (6). The top outer surface of the bottom plate (8) is rotatably connected to the outer surface of one end of the screw rod (18), and the outer surface of the screw rod (18) is threadedly connected to a movable plate (16), and the inner surface of the movable plate (16) is slidably connected to the outer surfaces of the plurality of sliding rods (6).

2. The tea punching and forming device according to claim 1, characterized in that: A plurality of stamping plates (7) are fixedly arranged on the outer surface of the movable plate (16), and reinforcing ribs (17) are fixedly arranged on the top outer surfaces of the plurality of stamping plates (7). A plurality of anti-overflow plates (21) are fixedly arranged on the top outer surface of the bottom plate (8), and a plurality of molding grooves (22) are opened on the top outer surface of the bottom plate (8), and ejection plates (20) are slidably connected to the inner surfaces of the plurality of molding grooves (22).

3. The tea punching and forming device according to claim 2, characterized in that: A plurality of mounting plates (11) are fixedly arranged on the bottom outer surface of the base plate (8), an electric hydraulic push rod (23) is fixedly arranged on the top outer surfaces of the plurality of mounting plates (11), and the top outer surfaces of the plurality of electric hydraulic push rods (23) are respectively fixedly connected to the bottom outer surfaces of the plurality of ejection plates (20).

4. The tea punching and forming device according to claim 1, characterized in that: A high-temperature water tank (24) is fixedly arranged on the top outer surface of the top plate (1), and two second mounting frames (13) are fixedly arranged on the top outer surface of the high-temperature water tank (24).

5. The tea punching and forming device according to claim 4, characterized in that: A pump (12) is fixedly mounted on the outer surface of the opposite side of the two second mounting frames (13); an extraction pipe (15) is fixedly mounted on the outer surface of the input end and the output end of the pump (12); the outer surface of one end of the extraction pipe (15) is fixedly connected to the outer surface of the high-temperature water tank (24); and two second pipe racks (14) are fixedly mounted on the outer surface of the extraction pipe (15).

6. The tea punching and forming device according to claim 5, characterized in that: A plurality of first pipe racks (4) are fixedly arranged on the outer surface of the top plate (1), an annular transport pipe (5) is fixedly arranged on the inner surface of the plurality of first pipe racks (4), and the outer surface of the annular transport pipe (5) is fixedly connected to the outer surface of one end of the extraction pipe (15).

7. The tea punching and forming device according to claim 6, characterized in that: A plurality of atomizing nozzles (19) are fixedly arranged on the outer surface of the bottom of the annular transport pipe (5), and the inner surfaces of the plurality of atomizing nozzles (19) are connected to the inner cavity of the annular transport pipe (5).

8. The tea punching and forming device according to claim 1, characterized in that: A plurality of support columns (9) are fixedly arranged on the outer surface of the bottom of the base plate (8), and a stabilizing plate (10) is fixedly arranged on the outer surface of the opposite side of the plurality of support columns (9).

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