Semi-solid molten metal slurrying device

By designing a height-adjustable stirring assembly and rotary stirring blades in a semi-solid metal melt pulping device, the problem of uneven stirring in traditional devices is solved, and the quality and processing efficiency of metals are improved.

CN222606131UActive Publication Date: 2025-03-14JIANGSU KAISFU LIGHT ALLOY CO LTD
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Patent Information

Application Number
CN202421330641.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-14
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The stirring components of the traditional semi-solid metal melt pulping device can only be kept in a fixed position and cannot effectively mix the metal solution in all directions, resulting in uneven distribution of metal particles, affecting the metal quality and processing efficiency.

Method used

A semi-solid metal melt pulping device is designed, and the height position of the agitating assembly is adjusted through the cooperation of the rotating wheel and the synchronization belt. Combined with the second motor, the rotation of the agitating rod and the dispersion blade is driven to ensure uniform mixing of the metal solution.

Benefits of technology

Through adjustable height of the stirring assembly and rotating mixing of the stirring leaves, the problem of uneven distribution of metal particles is solved, and the quality and processing efficiency of metal are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of semi-solid metal processing, and discloses a semi-solid molten metal slurrying device which comprises a fixing frame, a connecting frame is fixedly connected to the interior of the fixing frame, a first rotating wheel is rotationally connected to the interior of the connecting frame, and a supporting frame is fixedly connected to the top of the fixing frame. A fixing block is fixedly connected to the top of the supporting frame, a first motor is fixedly connected to one side of the fixing block, a second rotating wheel is fixedly connected to the output end of the first motor, a synchronous belt is arranged between the second rotating wheel and the first rotating wheel, and a first connecting frame is fixedly connected to the outer wall of one side of the synchronous belt. According to the metal particle stirring device, the effect that the stirring assembly can be adjusted to different height positions is achieved through cooperation of the first rotating wheel and the supporting frame, the problem that metal particles are not evenly distributed due to the fact that stirring blades can only be kept at fixed positions for repeated stirring is solved, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of semi-solid metal processing, in particular to a semi-solid metal molten liquid slurry making device. Background Art

[0002] Molten metal refers to metal raw materials that are heated to a high enough temperature within a certain temperature range to reach a liquid state. Since liquid metal is difficult to control during processing, it is necessary to process the metal solution into a semi-solid state through a pulping device. In the semi-solid state, the metal has properties between solid and liquid, with both certain fluidity and certain deformation ability, making it easier to form semi-solid metals, such as casting, forging, extrusion, etc. Compared with completely liquid metals, it is easier to control the shape and size, reduce the difficulty of processing, and improve production efficiency and reduce costs while ensuring product quality;

[0003] Traditional semi-solid metal molten liquid slurry making devices usually consist of a storage container, a stirring device and a cooling system. The storage container is used to store the molten metal, and the metal particles therein are dispersed in the liquid metal under the action of the stirring device. The stirring device continuously stirs and mixes to form a stable semi-solid metal slurry, and finally the slurry is properly cooled by the cooling system, thereby ensuring the efficiency, stability and controllability of the semi-solid metal slurry making process;

[0004] However, the stirring components of traditional semi-solid metal melt slurrying equipment are usually relatively simple. During processing, the stirring blades are often only driven by a motor to rotate and stir, so that the stirring blades can only remain in a fixed position for repeated stirring. It is impossible to effectively mix the metal solution in all directions, which will lead to uneven distribution of metal particles and insufficient mixing of metal slurry in some areas of the container, thereby affecting the metal quality and processing efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a semi-solid metal melt slurrying device, which aims to improve the problem in the prior art that the stirring blades can only be kept in a fixed position for repeated stirring, and the metal solution cannot be effectively mixed in all directions, resulting in uneven distribution of metal particles.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A semi-solid metal melt slurry making device comprises a fixed frame, a connecting frame is fixedly connected inside the fixed frame, a rotating wheel 1 is rotatably connected inside the connecting frame, a support frame is fixedly connected to the top of the fixed frame, a fixed block is fixedly connected to the top of the support frame, a first motor is fixedly connected to one side of the fixed block, a rotating wheel 2 is fixedly connected to the output end of the first motor, a synchronous belt is arranged between the rotating wheel 2 and the rotating wheel 1, a first connecting frame is fixedly connected to the outer wall of one side of the synchronous belt, a supporting column is fixedly connected to the top of the first connecting frame, a supporting rod is fixedly connected to the top of the first connecting frame, the supporting rod and the outer wall of the supporting column are both slidably connected to the inside of the supporting frame, and a supporting assembly is arranged on the top of the supporting column;

[0008] As a further description of the above technical solution:

[0009] The support assembly includes a support platform, the bottom of the support platform is fixedly connected to the top of the support column, and the top of the support rod is fixedly connected to the bottom of the support platform;

[0010] As a further description of the above technical solution:

[0011] A second connecting frame is fixedly connected to one side of the fixing frame, and a stirring barrel is arranged inside the second connecting frame;

[0012] As a further description of the above technical solution:

[0013] A second motor is fixedly connected to the bottom of the support platform, and a stirring rod is fixedly connected to the output end of the second motor;

[0014] As a further description of the above technical solution:

[0015] The outer wall of the stirring rod is fixedly connected with a stirring blade, and the outer wall of the stirring rod is fixedly connected with a dispersing blade;

[0016] As a further description of the above technical solution:

[0017] The stirring blade and the dispersing blade are both located inside the stirring barrel, and a threaded rod is threadedly connected inside the second connecting frame;

[0018] As a further description of the above technical solution:

[0019] The outer wall of the threaded rod is threadedly connected with a screw, and one end of the threaded rod away from the mixing barrel is fixedly connected with a handle;

[0020] As a further description of the above technical solution:

[0021] A clamping plate is fixedly connected to one end of the threaded rod close to the mixing barrel, and one side of the clamping plate abuts against the outer wall of the mixing barrel.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the effect of adjusting the stirring assembly to different height positions is achieved through the cooperation between the rotating wheel 1 and the support frame, the fixed block, the first motor, the rotating wheel 2, the synchronous belt, the first connecting frame, the support column and the support platform, which solves the problem that the stirring blade can only be kept in a fixed position for repeated stirring and cannot effectively mix the molten metal in an all-round way, resulting in uneven distribution of metal particles, thereby improving the processing efficiency.

[0024] 2. In the utility model, the second connecting frame and the threaded rod, screws, handles and clamps cooperate to achieve the effect of fixing the container during processing, thereby solving the problem that during the stirring process, the solution surges back and forth in the container, causing the container to shake, and there is a risk of tilting or tipping, resulting in leakage or splashing of the solution, thereby improving the stability of the pulping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of a semi-solid metal melt slurry making device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of a fixing frame of a semi-solid metal melt slurry making device proposed by the utility model;

[0027] Figure 3 A schematic diagram of the outer wall structure of a stirring rod of a semi-solid metal melt slurry making device proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the internal structure of a second connecting frame of a semi-solid metal melt slurrying device proposed by the utility model.

[0029] Legend:

[0030] 1. Fixed frame; 2. Connecting frame; 3. Rotating wheel 1; 4. Support frame; 5. Fixed block; 6. First motor; 7. Rotating wheel 2; 8. Synchronous belt; 9. First connecting frame; 10. Support column; 11. Support rod; 12. Support table; 13. Mixing barrel; 14. Second motor; 15. Stirring rod; 16. Stirring blade; 17. Dispersing blade; 18. Second connecting frame; 19. Threaded rod; 20. Screw; 21. Handle; 22. Clamp. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-Figure 3 The utility model provides an embodiment: a semi-solid metal melt slurry making device, including a fixed frame 1, a connecting frame 2 is fixedly connected inside the fixed frame 1, a rotating wheel 3 is rotatably connected inside the connecting frame 2, a support frame 4 is fixedly connected to the top of the fixed frame 1, a fixed block 5 is fixedly connected to the top of the support frame 4, a first motor 6 is fixedly connected to one side of the fixed block 5, a rotating wheel 2 7 is fixedly connected to the output end of the first motor 6, a synchronous belt 8 is arranged between the rotating wheel 2 7 and the rotating wheel 3, a first connecting frame 9 is fixedly connected to the outer wall of one side of the synchronous belt 8, and a supporting frame 4 is fixedly connected to the top of the first connecting frame 9. The support column 10, the first connecting frame 9 is fixedly connected to the top of the support rod 11, the support rod 11 and the outer wall of the support column 10 are slidably connected to the inside of the support frame 4, a support assembly is arranged on the top of the support column 10, the support assembly includes a support platform 12, the bottom of the support platform 12 is fixedly connected to the top of the support column 10, the top of the support rod 11 is fixedly connected to the bottom of the support platform 12, a second connecting frame 18 is fixedly connected to one side of the fixed frame 1, a stirring barrel 13 is arranged inside the second connecting frame 18, a second motor 14 is fixedly connected to the bottom of the support platform 12, and a stirring rod 15 is fixedly connected to the output end of the second motor 14.

[0033] Specifically, during the processing, when the stirring position needs to be adjusted, the first motor 6 is first started, so that its output end drives the rotating wheel 2 7 to rotate, and the rotating wheel 2 7 drives the first connecting frame 9 to rotate synchronously through the synchronous belt 8 set on the outer wall to ensure the smooth movement of the synchronous belt 8. At the same time, under the force of the synchronous belt 8, the first connecting frame 9 connected to the outer wall of one side moves up and down, thereby pushing the support column 10 and the support rod 11 connected at the top to slide up and down inside the support frame 4. This movement enables the support column 10 and the support rod 11 to drive the top support platform 12 to move up and down, thereby affecting the movement of the second motor 14 connected to the bottom of the support platform 12. The second motor 14 moves up and down inside the stirring barrel 13 through the stirring assembly fixedly connected to the output end, so as to achieve the effect of adjustable height position of the stirring assembly.

[0034] Reference Figure 1 and Figure 3 A stirring blade 16 is fixedly connected to the outer wall of the stirring rod 15 , and a dispersing blade 17 is fixedly connected to the outer wall of the stirring rod 15 . The stirring blade 16 and the dispersing blade 17 are both located inside the stirring barrel 13 .

[0035] Specifically, during this process, the stirring rod 15 is driven to rotate by the output end of the second motor 14, and the rotation of the stirring rod 15 drives the stirring blade 16 connected to the outer wall to rotate and stir inside the stirring barrel 13. At the same time, the stirring rod 15 also drives the dispersing blade 17 on the outer wall to rotate. The rotation of the dispersing blade 17 helps to break up the particles in the metal solution, and then the stirring action of the stirring blade 16 ensures that the various components in the metal solution are evenly mixed.

[0036] Reference Figure 1 and Figure 4 A threaded rod 19 is threadedly connected to the inner part of the second connecting frame 18, a screw 20 is threadedly connected to the outer wall of the threaded rod 19, a handle 21 is fixedly connected to the end of the threaded rod 19 away from the mixing barrel 13, and a clamping plate 22 is fixedly connected to the end of the threaded rod 19 close to the mixing barrel 13, and one side of the clamping plate 22 is against the outer wall of the mixing barrel 13.

[0037] Specifically, when the container needs to be fixed, first place the container between the second connecting frame 18, and then turn the handle 21 to make the threaded rod 19 connected to its outer wall rotate inside the second connecting frame 18. Since the threaded rod 19 and the second connecting frame 18 are threadedly connected, the threaded rod 19 will move during the rotation. At the same time, the movement of the threaded rod 19 will also drive the clamping plate 22 connected at one end to move to the outer wall of the container to clamp the container. Next, turn the screw 20 on the outer wall of the threaded rod 19 and screw it to the side wall of the second connecting frame 18, thereby fixing the threaded rod 19 in place and ensuring the stability of the container during processing and mixing.

[0038] Working principle: when the stirring position needs to be adjusted during the processing, the output end of the first motor 6 is first used to drive the rotating wheel 7 to rotate, and the rotating wheel 7 drives the first connecting frame 9 to rotate synchronously through the synchronous belt 8 set on the outer wall, so that the synchronous belt 8 moves smoothly. At the same time, the synchronous belt 8 is forced to drive the first connecting frame 9 connected to the outer wall on one side to move up and down, and the first connecting frame 9 is forced to drive the support column 10 and the support rod 11 connected at the top to slide up and down inside the support frame 4. The support column 10 and the support rod 11 are forced to drive the top support platform 12 to move up and down, and the support platform 12 is forced to drive the second motor 14 connected at the bottom to move, and the second motor 14 drives the stirring component fixedly connected to its output end to move up and down inside the stirring barrel 13, thereby achieving the effect that the stirring component can be adjusted to different height positions. In this process, the stirring rod 15 can be driven to rotate by the output end of the second motor 14 The stirring rod 15 is driven by the force to drive the stirring blade 16 connected to the outer wall to rotate and stir inside the stirring barrel 13. At the same time, the stirring rod 15 also drives the dispersing blade 17 on the outer wall to rotate. The rotation of the dispersing blade 17 breaks up the particles in the metal solution, and then mixes them evenly through the stirring of the stirring blade 16. When it is necessary to fix the container, the container is first placed between the second connecting frame 18, and then the handle 21 is turned. The handle 21 is driven by the force to drive the threaded rod 19 connected to the outer wall to rotate inside the second connecting frame 18. Since the threaded rod 19 and the second connecting frame 18 are threadedly connected, the threaded rod 19 moves during the rotation. At the same time, the threaded rod 19 is driven by the force to drive the clamping plate 22 connected to one end to move to the outer wall of the container to clamp it, and then the screw 20 on the outer wall of the threaded rod 19 is screwed to the side wall of the second connecting frame 18 to fix the threaded rod 19, thereby achieving the effect of fixing the container during processing.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-solid metal melt slurrying device, comprising a fixed frame (1), characterized in that: A connecting frame (2) is fixedly connected inside the fixing frame (1), a rotating wheel (3) is rotatably connected inside the connecting frame (2), a supporting frame (4) is fixedly connected to the top of the fixing frame (1), a fixing block (5) is fixedly connected to the top of the supporting frame (4), a first motor (6) is fixedly connected to one side of the fixing block (5), a rotating wheel (7) is fixedly connected to the output end of the first motor (6), a synchronous belt (8) is arranged between the rotating wheel (7) and the rotating wheel (3), a first connecting frame (9) is fixedly connected to the outer wall of one side of the synchronous belt (8), a supporting column (10) is fixedly connected to the top of the first connecting frame (9), a supporting rod (11) is fixedly connected to the top of the first connecting frame (9), the supporting rod (11) and the outer wall of the supporting column (10) are both slidably connected to the inside of the supporting frame (4), and a supporting assembly is arranged at the top of the supporting column (10).

2. A semi-solid metal melt slurrying device according to claim 1, characterized in that: The support assembly comprises a support platform (12), the bottom of the support platform (12) is fixedly connected to the top of the support column (10), and the top of the support rod (11) is fixedly connected to the bottom of the support platform (12).

3. A semi-solid metal melt slurrying device according to claim 2, characterized in that: A second connecting frame (18) is fixedly connected to one side of the fixing frame (1), and a stirring barrel (13) is arranged inside the second connecting frame (18).

4. A semi-solid metal melt slurrying device according to claim 3, characterized in that: A second motor (14) is fixedly connected to the bottom of the support platform (12), and a stirring rod (15) is fixedly connected to the output end of the second motor (14).

5. A semi-solid metal melt slurrying device according to claim 4, characterized in that: The outer wall of the stirring rod (15) is fixedly connected with a stirring blade (16), and the outer wall of the stirring rod (15) is fixedly connected with a dispersing blade (17).

6. A semi-solid metal melt slurrying device according to claim 5, characterized in that: The stirring blade (16) and the dispersing blade (17) are both located inside the stirring barrel (13), and a threaded rod (19) is threadedly connected inside the second connecting frame (18).

7. A semi-solid metal melt slurrying device according to claim 6, characterized in that: The outer wall of the threaded rod (19) is threadedly connected with a screw (20), and one end of the threaded rod (19) away from the mixing barrel (13) is fixedly connected with a handle (21).

8. A semi-solid metal melt slurrying device according to claim 7, characterized in that: One end of the threaded rod (19) close to the mixing barrel (13) is fixedly connected to a clamping plate (22), and one side of the clamping plate (22) abuts against the outer wall of the mixing barrel (13).