Concrete waste residue recovery system

By designing a concrete waste residue recycling system that includes crushing, screening and dust removal devices, the problem of large amounts of dust generated during the screening process of the existing system is solved, and the effect of reducing dust pollution and protecting the health of staff is achieved.

CN222606509UActive Publication Date: 2025-03-14武汉华盛源商品混凝土有限公司
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Patent Information

Application Number
CN202421136826.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing concrete waste residue recycling system generates a large amount of dust during the screening process, resulting in dust pollution, which is not conducive to the health of staff.

Method used

A concrete waste residue recycling system is designed, including crushing device, screening device and dust removal device. The crushing device crushes the concrete waste slag through the drive shaft and the crushing wheel. The screening device slides the screen plate back and forth in the fixed groove through the rotating rod and cam for screening. The dust removal device sucks dust in and filters through the vacuum cleaner, square tube and filters the dust to reduce dust pollution.

Benefits of technology

It effectively reduces dust pollution, improves the health of the working environment, and ensures the health of the staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete waste residue recovery system which comprises a box body, a feeding hopper is welded to the top end of the box body, a dust removal device is arranged in the box body and comprises a square pipe fixedly connected to the inner surface of the box body, dust suction openings are formed in the inner surface of the square pipe at equal intervals, and a dust removal device is arranged in the box body. The square pipe is connected with a dust suction machine through a connecting pipe, the dust suction machine is fixedly connected to the outside of the box body and connected with a dust removal box through an air inlet pipe, a second filter plate is welded to the interior of the dust removal box, and dust in the box body enters the square pipe through a dust suction opening. Dust in the square pipe is conveyed to the air inlet pipe through the connecting pipe and enters the dust removal box under the action of the dust suction machine, the dust is filtered through the second filter plate in the dust removal box, the filtered dust-free gas is exhausted out of the dust removal box through the exhaust pipe, dust pollution is reduced, and then the body health of workers is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the recycling of concrete waste residue, in particular to a concrete waste residue recycling system. Background Art

[0002] Waste residues in concrete production are generally divided into the following categories: slurry waste, which is mainly the "mixed liquid" produced by cleaning the drum of concrete transport vehicles and mixers, which contains "diluted" concrete components; block waste, which mainly comes from concrete test blocks in the laboratory and concrete blocks removed from concrete transport vehicles, mixers and production sites (such as the ground). These hardened concretes have a certain strength; concrete mixtures, which mainly come from the remaining concrete mixtures returned from pouring at the construction site and the concrete mixtures returned due to unqualified slump. However, for block waste, when it needs to be recycled, the crusher in the concrete waste recycling system is first used to crush the block waste.

[0003] For example, the application number is CN202220013561.5. The utility model discloses a concrete waste slag recovery device, which relates to the field of concrete processing technology, including a casing, wherein the inner cavity of the casing is symmetrically provided with crushing rollers, a frame is installed below the crushing rollers, a screen is welded to the bottom of the inner inner side of the frame, a metal plate is symmetrically welded to the bottom of the frame, an eccentric wheel is symmetrically installed below the metal plate, a transmission shaft is fixedly connected to the side wall of the eccentric wheel, and a roller is rotatably connected to the top of the eccentric wheel. The utility model screens and crushes large pieces of concrete after solidification and discharges them from the inside of the casing. During transportation, the utilization rate of the transportation space can be improved, thereby reducing the transportation cost.

[0004] Based on the search of the above patents and in combination with the devices in the prior art, it is found that the above device rotates the eccentric wheel to drive the screen to screen the crushed concrete. However, a large amount of dust will be generated during the screening process of concrete, thereby causing dust pollution, which is not conducive to the health of the workers. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a concrete waste slag recovery system to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A concrete waste recycling system comprises a box body, a feeding hopper is welded on the top of the box body, a crushing device is provided on the top of the box body, a screening device is provided on the bottom of the box body, a dust removal device is provided between the screening device and the crushing device, and the dust removal device comprises a square tube fixedly connected to the inner surface of the box body, dust suction ports are equidistantly provided on the inner surface of the square tube, and a first filter plate is provided on the dust suction port, the first filter plate is fixedly connected to the square tube, a dust collector is fixedly connected to one end of the outer surface of the box body, and the dust collector is connected to the square tube through a connecting pipe, a dust removal box is welded on the outer surface of the box body at one end away from the dust collector, a box cover is threadedly connected to the bottom end of the dust removal box, the bottom of one end of the outer surface of the dust removal box is connected to the dust collector through an air inlet pipe, a second filter plate is welded inside the dust removal box, and an exhaust pipe is welded on the top of the dust removal box.

[0008] Furthermore, in order to crush concrete waste, the crushing device includes a driving shaft rotatably connected to the box body, a crushing wheel 1 is welded at equal distances on the outer surface of the driving shaft, one end of the driving shaft extends outside the box body and is connected to the driving gear, the other end of the driving shaft extends outside the box body and is connected to the driving motor, an end of the box body away from the driving shaft is rotatably connected with a rotating shaft, and crushing wheels 2 are welded at equal distances on the outer surface of the rotating shaft, one end of the rotating shaft extends outside the box body and is connected to the rotating gear, and the other end of the rotating shaft extends outside the box body and is connected to a transmission wheel 1.

[0009] Furthermore, in order to screen the crushed concrete waste, the screening device includes a rotating rod rotatably connected to the box body, cams are symmetrically welded on the rotating rod, and fixed grooves are opened on both ends of the inner surface of the box body, and a screen plate is slidably connected in the fixed groove.

[0010] Furthermore, in order to ensure that the cam is always in contact with the sieve plate, a fixed strip is welded on one end of the inner surface of the box body close to the fixed groove, and a spring is symmetrically welded on the fixed strip, and the end of the spring away from the fixed strip is fixedly connected to the sieve plate.

[0011] Furthermore, in order to make the rotating rod rotate synchronously with the rotating shaft rod, one end of the rotating rod extends out of the box body and is connected to the second transmission wheel, and the second transmission wheel is connected to the first transmission wheel through a belt.

[0012] Furthermore, in order to make the rotating shaft rotate along with the driving shaft, the rotating gear is meshed with the driving gear.

[0013] Furthermore, in order to facilitate the collection of unscreened concrete waste, a groove is provided on one side of the outer surface of the box body, the groove is communicated with the inside of the box body, and the top of the groove is connected to the box door through a hinge.

[0014] Furthermore, in order to discharge the screened concrete waste, a discharge port is provided on the bottom end of the box body, a guide block is provided on the top end of the discharge port, and the guide block is fixedly connected to the bottom end of the box body.

[0015] The beneficial effects of the utility model are:

[0016] 1. The vacuum cleaner starts working, so that the dust inside the box enters the square tube through the dust suction port. The first filter plate is set to prevent larger particles of waste from entering the square tube under the action of suction, thereby blocking the square tube. The dust in the square tube is transported to the air inlet pipe through the connecting pipe, and under the action of the vacuum cleaner, the dust enters the dust removal box. The second filter plate in the dust removal box filters the dust. The dust intercepted by the second filter plate is at the bottom of the dust removal box. The intercepted dust is collected by twisting the box cover. However, the filtered dust-free gas is discharged out of the dust removal box through the exhaust pipe, which reduces dust pollution and ensures the health of the staff.

[0017] 2. The driving motor works, so that the driving shaft rotates in the box body. At the same time, the driving gear rotates synchronously with the driving shaft. The driving gear is engaged with the rotating gear, so that the rotating shaft rotates in the opposite direction in the box body. The rotation of the driving shaft and the rotating shaft drives the crushing wheel 1 and the crushing wheel 2 to crush the concrete waste.

[0018] 3. The rotation of the rotating shaft causes the transmission wheel 1 to rotate accordingly, and under the action of the belt, the transmission wheel 2 rotates synchronously with the transmission wheel 1. The rotation of the transmission wheel 2 causes the rotating rod to rotate in the box body, and the cam rotates synchronously with the rotating rod. Under the action of the spring elasticity, the screen plate is always in contact with the cam. The rotation of the cam and the mutual cooperation of the spring cause the screen plate to slide back and forth in the fixed groove, thereby screening the crushed waste residue. The screened waste residue flows to the discharge port through the guide block, which is convenient for the staff to collect the screened waste residue in a centralized manner for subsequent use. The waste residue that does not meet the size of the screen plate is intercepted by the screen plate, and the staff takes the intercepted waste residue out of the box body through the box door for re-crushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of a concrete waste slag recycling system according to an embodiment of the utility model;

[0021] Figure 2 It is a rear structural schematic diagram of a concrete waste slag recycling system according to an embodiment of the utility model;

[0022] Figure 3 is a cross-sectional view of a concrete waste slag recycling system according to an embodiment of the utility model;

[0023] Figure 4 is a side sectional view of a concrete waste slag recycling system according to an embodiment of the utility model;

[0024] Figure 5 It is a partial cross-sectional view of a square tube in a concrete waste slag recovery system according to an embodiment of the utility model;

[0025] Figure 6 It is a partial cross-sectional view of a dust removal box in a concrete waste slag recovery system according to an embodiment of the utility model.

[0026] In the figure:

[0027] 1. Box body; 2. Feed hopper; 3. Driving motor; 4. Driving shaft; 5. Crushing wheel 1; 6. Driving gear; 7. Rotating shaft; 8. Crushing wheel 2; 9. Rotating gear; 10. Transmission wheel 1; 11. Belt; 12. Rotating rod; 13. Transmission wheel 2; 14. Cam; 15. Fixed groove; 16. Sieve plate; 17. Fixed strip; 18. Spring; 19. Square tube; 20. Dust suction port; 21. First filter plate; 22. Connecting pipe; 23. Vacuum cleaner; 24. Inlet pipe; 25. Dust removal box; 26. Box cover; 27. Second filter plate; 28. Exhaust pipe; 29. ​​Guide block; 30. Discharge port; 31. Groove; 32. Box door. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] According to an embodiment of the utility model, a concrete waste slag recycling system is provided.

[0030] Embodiment 1;

[0031] like Figure 1-Figure 4 As shown, according to the embodiment of the utility model, the concrete waste recycling system includes a box body 1 for crushing concrete waste, a feed hopper 2 is welded on the top of the box body 1, a controller is provided on one side of the outer surface of the box body 1, the controller is electrically connected to the power supply, a crushing device is provided on the top of the inner part of the box body 1, the crushing device includes a driving shaft rod 4 rotatably connected to the box body 1, and crushing wheels 5 are welded at equal distances on the outer surface of the driving shaft rod 4, one end of the driving shaft rod 4 extends to the outside of the box body 1 and is connected to the driving gear 6, the other end of the driving shaft rod 4 extends to the outside of the box body 1 and is connected to the driving motor 3, the driving motor 3 is electrically connected to the controller, and the required electric energy is provided by the power supply, the driving motor 3 is fixedly installed on the outside of the box body 1, and the end of the box body 1 away from the driving shaft rod 4 is rotatably connected to the rotating shaft rod 7, and the outer surface of the rotating shaft rod 7 is provided with a rotating shaft rod 7. Crushing wheels 2 8 are welded at equal distances, and the crushing wheels 2 8 and the crushing wheels 1 5 are staggered. One end of the rotating shaft 7 extends outside the box body 1 and is connected to the rotating gear 9. The rotating gear 9 is meshed with the driving gear 6. The other end of the rotating shaft 7 extends outside the box body 1 and is connected to the transmission wheel 10. The dust generated by the crushing device can be reduced by spraying water mist on the feed hopper 2 so that the water mist is combined with the dust generated by the crushing. The driving motor 3 is operated to rotate the driving shaft 4 in the box body 1. At the same time, the driving gear 6 is rotated synchronously with the driving shaft 4. The driving gear 6 is meshed with the rotating gear 9 to make the rotating shaft 7 rotate in the opposite direction in the box body 1. The rotation of the driving shaft 4 and the rotating shaft 7 drives the crushing wheels 1 5 and the crushing wheels 2 8 to crush the concrete waste.

[0032] Embodiment 2:

[0033] See also Figure 1-Figure 4In order to screen the crushed waste residue, a screening device is provided at the bottom of the box body 1. The screening device includes a rotating rod 12 rotatably connected to the box body 1. A cam 14 is symmetrically welded on the rotating rod 12. One end of the rotating rod 12 extends outside the box body 1 and is connected to a transmission wheel 2 13. The transmission wheel 2 13 is connected to the transmission wheel 1 10 through a belt 11. Fixed grooves 15 are provided on both ends of the inner surface of the box body 1. A sieve plate 16 is slidably connected in the fixed groove 15. In order to make the cam 14 always contact with the sieve plate 16, the box body 1 is welded with a fixed strip 17 at one end close to the fixed groove 15, and a spring 18 is symmetrically welded on the fixed strip 17. The spring 18 has a certain elasticity. The end of the spring 18 away from the fixed strip 17 is fixedly connected to the screen plate 16. A groove 31 is provided at the bottom of one side of the outer surface of the box body 1 away from the controller. The groove 31 is interconnected with the inside of the box body 1. The top of the groove 31 is connected to the box door 32 through a hinge. A sealing ring is provided between the box door 32 and the groove 31 to prevent dust from flowing between the groove 31 and the box door 32. The box 1 is provided with a discharge port 30 at the bottom end, and a guide block 29 is provided at the top end of the discharge port 30. The guide block 29 is fixedly connected to the bottom end of the box 1. Support legs are welded around the bottom end of the box 1. The rotation of the rotating shaft 7 causes the transmission wheel 10 to rotate accordingly, and under the action of the belt 11, the transmission wheel 2 13 rotates synchronously with the transmission wheel 10. The rotation of the transmission wheel 2 13 causes the rotating rod 12 to rotate in the box 1, and causes the cam 14 to rotate synchronously with the rotating rod 12. Under the elastic action of the spring 18, The sieve plate 16 is always in contact with the cam 14. The rotation of the cam 14 and the cooperation of the spring 18 make the sieve plate 16 slide back and forth in the fixed groove 15, so as to screen the crushed waste residue. The screened waste residue flows to the discharge port 30 through the guide block 29, which is convenient for the staff to collect the screened waste residue in a centralized manner for subsequent use. The waste residue that does not meet the size of the sieve plate 16 is intercepted by the sieve plate 16. The staff opens the box door 32 through the handle, takes the intercepted waste residue out of the box body 1, and crushes it again.

[0034] Embodiment three;

[0035] See also Figure 1 and Figure 4-Figure 6A dust removal device is provided between the screening device and the crushing device. The dust removal device includes a square tube 19 embedded in the inner surface of the box body 1. Dust suction ports 20 are equidistantly provided on the inner surface of the square tube 19. A first filter plate 21 is provided on the dust suction port 20. The first filter plate 21 is fixedly connected to the square tube 19. A dust collector 23 is fixedly connected to one end of the outer surface of the box body 1. The dust collector 23 is electrically connected to the controller and the required power is provided by the power supply. The dust collector 23 is connected to the square tube 19 through a connecting pipe 22. A dust removal box 25 is welded on the end of the outer surface of the box body 1 away from the dust collector 23. A box cover 26 is threadedly connected to the bottom end of the dust removal box 25. The bottom of one end of the outer surface of the dust removal box 25 is connected to the dust collector 23 through an air inlet pipe 24. A second filter plate 27 is welded inside the dust removal box 25. An exhaust port 26 is welded on the top of the dust removal box 25. The air pipe 28 and the exhaust pipe 28 are interconnected with the dust removal box 25, and the vacuum cleaner 23 starts to work, so that the dust inside the box body 1 enters the square tube 19 through the dust suction port 20. The setting of the first filter plate 21 prevents larger particles of waste from entering the square tube 19 under the action of suction, thereby blocking the square tube 19. The dust in the square tube 19 is transported to the air inlet pipe 24 through the connecting pipe 22, and under the action of the vacuum cleaner 23, the dust enters the dust removal box 25, and the second filter plate 27 in the dust removal box 25 filters the dust. The dust intercepted by the second filter plate 27 is at the bottom of the dust removal box 25, and the intercepted dust is collected by twisting the box cover 26. However, the filtered dust-free gas is discharged from the dust removal box 25 through the exhaust pipe 28, reducing dust pollution and thus ensuring the health of the staff.

[0036] In actual application, firstly, by placing concrete waste in the feed hopper 2 and making the driving motor 3 work, the driving motor 3 drives the driving shaft 4 to rotate in the box body 1, and at the same time, the driving gear 6 rotates synchronously with the driving shaft 4, and the driving gear 6 is meshed with the rotating gear 9, so that the rotating shaft 7 rotates in the opposite direction in the box body 1, and the rotation of the driving shaft 4 and the rotating shaft 7 drives the crushing wheel 1 5 and the crushing wheel 2 8 to crush the concrete waste. Secondly, the rotation of the rotating shaft 7 causes the transmission wheel 10 to rotate accordingly, and under the action of the belt 11, the transmission wheel 2 13 rotates synchronously with the transmission wheel 10. The rotation of the transmission wheel 2 13 causes the rotating rod 12 to rotate in the box body 1, and the cam 14 rotates synchronously with the rotating rod 12. Under the elastic action of the spring 18, the screen plate 16 is always in contact with the cam 14. The rotation of the cam 14 and the mutual cooperation of the spring 18 cause the screen plate 16 to slide back and forth in the fixed groove 15, so that the crushed waste is screened. Then, during the screening process, the dust collector 23 starts to work, so that the dust inside the box body 1 enters the square tube 19 through the dust suction port 20, and the dust in the square tube 19 is transported to the air inlet pipe 24 through the connecting pipe 22, and under the action of the dust collector 23, the dust enters the dust box 25, and the second filter plate 27 in the dust box 25 filters the dust. The dust intercepted by the second filter plate 27 is at the bottom of the dust box 25, and the intercepted dust is collected by twisting the box cover 26. However, the dust-free gas after filtering is discharged out of the dust box 25 through the exhaust pipe 28, reducing the dust pollution, thereby ensuring the health of the staff. The screened waste residue flows to the discharge port 30 through the guide block 29, which is convenient for the staff to collect the screened waste residue in a centralized manner for subsequent use. The waste residue that does not meet the size of the sieve plate 16 is intercepted by the sieve plate 16. The staff opens the box door 32 by the handle, takes the intercepted waste residue out of the box body 1, and crushes it again.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete waste slag recycling system, comprising a box (1), characterized in that: A feed hopper (2) is welded on the top of the box body (1), a crushing device is provided on the top of the box body (1), a screening device is provided on the bottom of the box body (1), a dust removal device is provided between the screening device and the crushing device, the dust removal device comprises a square tube (19) fixedly connected to the inner surface of the box body (1), dust suction ports (20) are provided at equal distances on the inner surface of the square tube (19), a first filter plate (21) is provided on the dust suction port (20), the first filter plate (21) is fixedly connected to the square tube (19), and the outer surface of the box body (1) is provided with a filter. A dust collector (23) is fixedly connected to one end of the surface, and the dust collector (23) is connected to the square tube (19) through a connecting pipe (22). A dust removal box (25) is welded on the end of the outer surface of the box body (1) away from the dust collector (23), and a box cover (26) is threadedly connected to the bottom end of the dust removal box (25). The bottom of one end of the outer surface of the dust removal box (25) is connected to the dust collector (23) through an air inlet pipe (24). A second filter plate (27) is welded inside the dust removal box (25), and an exhaust pipe (28) is welded on the top of the dust removal box (25).

2. A concrete waste slag recycling system according to claim 1, characterized in that: The crushing device comprises a driving shaft (4) rotatably connected to the housing (1), a crushing wheel (5) is welded at equal distances on the outer surface of the driving shaft (4), one end of the driving shaft (4) extends to the outside of the housing (1) and is connected to a driving gear (6), the other end of the driving shaft (4) extends to the outside of the housing (1) and is connected to a driving motor (3), a rotating shaft (7) is rotatably connected to the end of the housing (1) away from the driving shaft (4), a crushing wheel (8) is welded at equal distances on the outer surface of the rotating shaft (7), one end of the rotating shaft (7) extends to the outside of the housing (1) and is connected to a rotating gear (9), and the other end of the rotating shaft (7) extends to the outside of the housing (1) and is connected to a transmission wheel (10).

3. A concrete waste slag recycling system according to claim 2, characterized in that: The screening device comprises a rotating rod (12) rotatably connected to the box body (1), a cam (14) being symmetrically welded to the rotating rod (12), and fixing grooves (15) being provided at both ends of the inner surface of the box body (1), and a screening plate (16) being slidably connected to the fixing groove (15).

4. A concrete waste slag recycling system according to claim 3, characterized in that: A fixed strip (17) is welded to one end of the inner surface of the box body (1) close to the fixed groove (15), and a spring (18) is symmetrically welded to the fixed strip (17). The end of the spring (18) away from the fixed strip (17) is fixedly connected to the screen plate (16).

5. A concrete waste slag recycling system according to claim 3, characterized in that: One end of the rotating rod (12) extends outside the box body (1) and is connected to the second transmission wheel (13); the second transmission wheel (13) is connected to the first transmission wheel (10) via a belt (11).

6. A concrete waste slag recycling system according to claim 2, characterized in that: The rotating gear (9) is meshed with the driving gear (6).

7. A concrete waste slag recycling system according to claim 5, characterized in that: A groove (31) is provided on one side of the outer surface of the box body (1), the groove (31) is communicated with the inside of the box body (1), and the top end of the groove (31) is connected to the box door (32) via a hinge.

8. A concrete waste slag recycling system according to claim 7, characterized in that: A discharge port (30) is provided at the bottom end of the box body (1), a guide block (29) is provided at the top end of the discharge port (30), and the guide block (29) is fixedly connected to the bottom end inside the box body (1).

Citation Information

Patent Citations

  • Concrete waste residue recovery device

    CN216606614U