Dust removal device for radiator cover of rotary harvester
By designing a rotary harvester radiator cover dust removal device, and using a motor to drive the dust removal blades to rotate, the problem of radiator being easily blocked in the prior art is solved, automatic dust removal is achieved, and working efficiency and safety are improved.
Patent Information
- Application Number
- CN202420483688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing harvester radiator cover lacks effective dust removal devices, which makes the radiator easily clogged by straw and dust, which in turn causes high temperatures in the machine and even causes engine damage. Existing solutions such as manual cleaning or engine reversal blowing have safety hazards, wasted time or increased costs.
A rotary harvester radiator cover dust removal device is designed, including a fixing plate, a motor, an output gear, a drive shaft and a dust removal blade. The output gear is driven by the motor to drive the dust removal blades to rotate, and the dust and straw on the radiator housing is absorbed and dropped by the wind pressure difference.
It realizes stable automatic dust removal of the harvester radiator cover, avoids high temperatures of the machine and engine damage, improves work efficiency and safety, and reduces maintenance costs.
Smart Images

Figure CN222607391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery radiators, in particular to a dust removal device for a radiator cover of a rotary harvester. Background Art
[0002] There is a lot of dust and grass clippings in the working environment of the harvester. Most of the existing harvester radiator covers do not have reliable dust removal devices. The radiator cover is often blocked by straw and dust during operation. If it is not cleaned in time, it will cause the machine to heat up, and in severe cases, it will cause the engine to pull the cylinder and burn the tile. There are currently two solutions to this problem. One is that the driver cleans it by hand when putting grain. Generally, the radiator cover of the harvester is installed next to the cab. For harvesters without a cab, the driver can reach out and use his hand to assist in sweeping the dust, but it is easy to cause safety accidents. For drivers with cabs, the driver must get off the car to remove dust. When the cab door is opened, the temperature of the cab immediately rises, and a large amount of dust enters the cab during the cold and hot exchange, reducing the use effect of the air conditioner, especially when getting off the car to remove dust. If you encounter a very dangerous harvester that slips in neutral, it will cause a serious safety accident. Secondly, the driver gets off the car to remove dust, which wastes working time and reduces the work efficiency of the harvester. Another method is to blow dust by reversing the engine. This technology has good dust removal effect, but only a few engine manufacturers can achieve engine fan reversal technology. When the assembly plant uses this technology, it undoubtedly increases the cost and the user's purchase cost. In addition, this technology is not easy to modify for old harvesters and cannot solve the high temperature problem of old machines. Utility Model Content
[0003] The utility model aims to provide a dust removal device for a radiator cover of a rotary harvester, which has the effect of stable and automatic dust removal.
[0004] The above technical purpose of the utility model is achieved through the following technical solutions: a rotary harvester radiator cover dust removal device, including a fixed plate, a motor is fixed in the middle of the fixed plate, an output gear is fixed at the output end of the motor, the output gear is located between the motor and the fixed plate, a mounting plate is fixed to the fixed plate, a transmission shaft rotates on the mounting plate, dust removal blades are fixed on the transmission shaft, and the motor drives the dust removal blades to rotate through the output gear.
[0005] By adopting the above technical solution, the fixing plate is installed on the inner cover of the radiator by welding or fasteners. When the harvester is working, the motor is started, and the motor drives the dust removal blades to rotate through the output gear. During the rotation of the dust removal blades, the wind pressure difference causes the straw, dust, etc. adsorbed on the outer cover of the radiator to fall off, thereby achieving a dust removal effect.
[0006] The utility model is further configured as follows: a driven gear meshing with the output gear is fixed to one end of the transmission shaft close to the motor, and an end of the transmission shaft away from the driven gear is fixedly connected to the dust removal blade.
[0007] By adopting the above technical solution, the motor drives the output gear to rotate, and the output gear drives the driven gear to rotate. The driven gear drives the dust removal blades to rotate synchronously through the transmission shaft, so that the rotation center of the dust removal blades and the engine fan blade installation center are on the same axis. During the rotation of the dust removal blades, the wind pressure difference causes the straw, dust, etc. adsorbed on the radiator cover to fall off, thereby achieving a dust removal effect.
[0008] The utility model is further configured as follows: a gear ring meshing with the output gear is fixed to one end of the transmission shaft close to the motor through a plurality of connecting frames, and an end of the transmission shaft away from the output gear is fixedly connected to the dust removal blade.
[0009] By adopting the above technical solution, the motor drives the output gear to rotate, so that the output gear drives the ring gear to rotate, and the ring gear drives the dust removal blades to rotate synchronously through the transmission shaft, so that the dust removal blades are more stable and not deformed.
[0010] The utility model is further configured as follows: the dust removal blade is provided with transmission teeth meshing with the output gear along the circumferential direction, and a plurality of air holes are opened on the dust removal blade.
[0011] By adopting the above technical solution, the motor drives the output gear to rotate, and the output gear directly drives the dust removal blades to rotate synchronously through the transmission teeth, thereby achieving automatic dust removal and making the dust removal blades more stable and not deformed.
[0012] The utility model is further configured as follows: the air holes are configured as circular holes.
[0013] By adopting the above technical solution, air holes are added as needed to increase air flow and effectively remove dust.
[0014] The utility model is further configured as follows: the air holes are configured as fan-shaped holes.
[0015] By adopting the above technical solution, air flow is increased and dust is effectively removed.
[0016] The utility model is further configured as follows: a shaft retaining ring is installed at the end of the transmission shaft to fix the dust removal blade to the mounting plate.
[0017] By adopting the above technical solution, it is convenient to install and fix the dust removal blades, and it is also convenient to modify the dust removal blades according to needs.
[0018] The utility model is further configured as follows: baffles in the same direction as the motor are vertically fixed at both ends of the fixing plate, a connecting plate is vertically fixed at one end of the baffle away from the fixing plate, and a mounting hole is provided on the connecting plate.
[0019] By adopting the above technical solution, the fixing plate can be installed on the inner cover of the radiator by welding or fasteners. The baffle is used to create a gap between the fixing plate and the inner cover of the radiator to accommodate the motor. When installing with fasteners, the fasteners are passed through the mounting holes to relatively fix the connecting plate and the fixing plate to the inner cover of the radiator, which facilitates modification and reduces costs, and is safer and more reliable.
[0020] The beneficial effects of the utility model are:
[0021] 1. Install the fixing plate on the inner cover of the radiator by welding or fasteners. When the harvester is working, start the motor, and the motor drives the dust removal blades to rotate through the output gear. During the rotation of the dust removal blades, the wind pressure difference causes the straw, dust, etc. adsorbed on the outer cover of the radiator to fall off, thereby achieving a dust removal effect;
[0022] 2. Install the fixing plate on the inner cover of the radiator by welding or fasteners. The baffle is used to create a gap between the fixing plate and the inner cover of the radiator to allow the motor to pass through. When installing with fasteners, pass the fasteners through the mounting holes to relatively fix the connecting plate and the fixing plate to the inner cover of the radiator. At the same time, use shaft retaining rings to relatively fix the dust removal blades and the drive shaft, which facilitates modification and reduces costs, and is safer and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a structural diagram of this embodiment 1.
[0025] Figure 2 It is a schematic diagram of the front structure of the present embodiment 1.
[0026] Figure 3 It is a schematic diagram of the structure of the second embodiment.
[0027] Figure 4 It is a structural diagram of the present embodiment 3.
[0028] Figure 5 It is a structural diagram of the fourth embodiment.
[0029] In the figure, 1, fixing plate; 2, motor; 3, output gear; 4, mounting plate; 5, transmission shaft; 6, dust removal blade; 7, driven gear; 8, shaft retaining ring; 9, baffle; 10, connecting plate; 11, mounting hole; 12, gear ring; 13, connecting frame; 14, transmission tooth; 15, air hole; 151, circular hole; 152, fan-shaped hole. DETAILED DESCRIPTION
[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment 1, a rotary harvester radiator cover dust removal device, such as Figure 1-Figure 2 As shown, it includes a fixed plate 1, a motor 2 is fixed in the middle of the fixed plate 1, an output gear 3 is fixed at the output end of the motor 2, the output gear 3 is located between the motor 2 and the fixed plate 1, a mounting plate 4 is fixed to the fixed plate 1, a transmission shaft 5 rotates on the mounting plate 4, a dust removal blade 6 is fixed on the transmission shaft 5, the motor 2 drives the dust removal blade 6 to rotate through the output gear 3, a driven gear 7 meshing with the output gear 3 is fixed on the end of the transmission shaft 5 close to the motor 2, and the end of the transmission shaft 5 away from the driven gear 7 is fixedly connected to the dust removal blade 6.
[0032] The fixing plate 1 is installed on the radiator inner cover by welding or fasteners. When the harvester is working, the motor 2 is started, and the motor 2 drives the output gear 3 to rotate, so that the output gear 3 drives the driven gear 7 to rotate, and the driven gear 7 drives the dust removal blade 6 to rotate synchronously through the transmission shaft 5, so that the rotation center of the dust removal blade 6 and the engine fan blade selection center are on the same axis. During the rotation process, the dust removal blade 6 causes the straw, dust, etc. adsorbed on the radiator outer cover to fall off through the wind pressure difference, thereby achieving a dust removal effect.
[0033] A shaft retaining ring 8 is installed at the end of the transmission shaft 5 to fix the dust removal blade 6 to the mounting plate 4. Baffles 9 are vertically fixed at both ends of the fixing plate 1 in the same direction as the motor 2. A connecting plate 10 is vertically fixed at the end of the baffle 9 away from the fixing plate 1. The connecting plate 10 is provided with a mounting hole 11. The fixing plate 1 is installed on the radiator inner cover by welding or fasteners. The baffle 9 is used to create a gap between the fixing plate 1 and the radiator inner cover to allow the motor 2 to be placed. When installing with fasteners, the fasteners are passed through the mounting holes 11 to relatively fix the connecting plate 10 and the fixing plate 1 and the radiator inner cover. At the same time, the shaft retaining ring 8 is used to relatively fix the dust removal blade 6 and the transmission shaft 5.
[0034] Embodiment 2, a rotary harvester radiator cover dust removal device, such as Figure 3 As shown, it includes a fixed plate 1, a motor 2 is fixed in the middle of the fixed plate 1, an output gear 3 is fixed at the output end of the motor 2, the output gear 3 is located between the motor 2 and the fixed plate 1, a mounting plate 4 is fixed to the fixed plate 1, a transmission shaft 5 rotates on the mounting plate 4, a dust removal blade 6 is fixed on the transmission shaft 5, the motor 2 drives the dust removal blade 6 to rotate through the output gear 3, a gear ring 12 meshing with the output gear 3 is fixed on the transmission shaft 5 close to the motor 2 through a plurality of connecting frames 13, and the transmission shaft 5 is fixedly connected to the dust removal blade 6 at one end away from the output gear 3.
[0035] The fixing plate 1 is installed on the inner cover of the radiator by welding or fasteners. When the harvester is working, the motor 2 is started, and the motor 2 drives the output gear 3 to rotate, so that the output gear 3 drives the ring gear 12 to rotate, and the ring gear 12 drives the dust removal blades 6 to rotate synchronously through the transmission shaft 5, so that the dust removal blades 6 are more stable and not deformed.
[0036] Embodiment 3, a rotary harvester radiator cover dust removal device, such as Figure 4 As shown, it includes a fixed plate 1, a motor 2 is fixed in the middle of the fixed plate 1, an output gear 3 is fixed at the output end of the motor 2, the output gear 3 is located between the motor 2 and the fixed plate 1, a mounting plate 4 is fixed to the fixed plate 1, a transmission shaft 5 rotates on the mounting plate 4, a dust removal blade 6 is fixed on the transmission shaft 5, the motor 2 drives the dust removal blade 6 to rotate through the output gear 3, the dust removal blade 6 is circumferentially provided with a transmission tooth 14 meshing with the output gear 3, and a plurality of air holes 15 are opened on the dust removal blade 6, and the air holes 15 are set as circular holes 151.
[0037] The fixing plate 1 is installed on the inner cover of the radiator by welding or fasteners. When the harvester is working, the motor 2 is started, and the motor 2 drives the output gear 3 to rotate. The output gear 3 directly drives the dust removal blades 6 to rotate synchronously through the transmission teeth 14, so that the dust removal blades 6 are more stable and not deformed while realizing automatic dust removal.
[0038] Embodiment 4, a rotary harvester radiator cover dust removal device, such as Figure 5 As shown, it includes a fixed plate 1, a motor 2 is fixed in the middle of the fixed plate 1, an output gear 3 is fixed at the output end of the motor 2, the output gear 3 is located between the motor 2 and the fixed plate 1, a mounting plate 4 is fixed to the fixed plate 1, a transmission shaft 5 rotates on the mounting plate 4, a dust removal blade 6 is fixed on the transmission shaft 5, the motor 2 drives the dust removal blade 6 to rotate through the output gear 3, the dust removal blade 6 is circumferentially provided with a transmission tooth 14 meshing with the output gear 3, a plurality of air holes 15 are opened on the dust removal blade 6, and the air holes 15 are set as fan-shaped holes 152, and its working principle is the same as that of Example 3.
Claims
1. A dust removal device for a radiator cover of a rotary harvester, comprising a fixing plate (1), characterized in that: A motor (2) is fixed to the middle of the fixed plate (1); an output gear (3) is fixed to the output end of the motor (2); the output gear (3) is located between the motor (2) and the fixed plate (1); a mounting plate (4) is fixed to the fixed plate (1); a transmission shaft (5) is rotatable on the mounting plate (4); a dust removal blade (6) is fixed to the transmission shaft (5); and the motor (2) drives the dust removal blade (6) to rotate via the output gear (3).
2. The rotary harvester radiator cover dust removal device according to claim 1, characterized in that: A driven gear (7) meshing with the output gear (3) is fixed to one end of the transmission shaft (5) close to the motor (2), and an end of the transmission shaft (5) away from the driven gear (7) is fixedly connected to the dust removal blade (6).
3. The rotary harvester radiator cover dust removal device according to claim 1, characterized in that: The transmission shaft (5) has a gear ring (12) meshed with the output gear (3) fixed to one end of the transmission shaft (5) close to the motor (2) via a plurality of connecting frames (13), and the transmission shaft (5) has an end away from the output gear (3) fixedly connected to the dust removal blade (6).
4. The rotary harvester radiator cover dust removal device according to claim 1, characterized in that: The dust removal blade (6) is provided with a transmission tooth (14) meshing with the output gear (3) along the circumferential direction, and a plurality of air holes (15) are provided on the dust removal blade (6).
5. The rotary harvester radiator cover dust removal device according to claim 4, characterized in that: The air hole (15) is configured as a circular hole (151).
6. The rotary harvester radiator cover dust removal device according to claim 4, characterized in that: The air holes (15) are configured as fan-shaped holes (152).
7. The rotary harvester radiator cover dust removal device according to claim 1, characterized in that: A shaft retaining ring (8) is installed at the end of the transmission shaft (5) for fixing the dust removal blade (6) to the mounting plate (4).
8. The rotary harvester radiator cover dust removal device according to claim 1, characterized in that: Baffles (9) in the same direction as the motor (2) are vertically fixed at both ends of the fixing plate (1), and a connecting plate (10) is vertically fixed at one end of the baffle (9) away from the fixing plate (1), and a mounting hole (11) is provided on the connecting plate (10).