Steel billet hot shearing device
By designing a rotatable regular triangle positioning seat and a billet thermal shear device with different thicknesses, the problem of two shear devices in the prior art is solved, and the production line length is shortened and energy consumption and cost savings are achieved.
Patent Information
- Application Number
- CN202420839180.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing billet hot shear production line requires two shear devices to cut the head and cut it into sections, resulting in an increase in production line length and an increase in energy consumption costs.
A billet thermal shear device is designed, using a rotatable regular triangle positioning seat and positioning bumps of different thicknesses. By rotating the positioning seat, a single device is completed to achieve the cutting of the head and tail and cutting process.
The single equipment is completed in the process of cutting the head and cutting the billet and cutting the cutting process, shortening the production line length, saving energy consumption costs, and reducing raw material waste.
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Figure CN222608177U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to steel billet processing equipment, in particular to a steel billet hot shearing device. Background Art
[0002] In order to avoid the burr phenomenon of cold shearing, the hot shearing process is usually adopted for the shearing of steel billets, that is, the steel billets are first heated to a temperature suitable for shearing, and then sent to the shearing machine for shearing. At present, when the steel billets are cut off, the residual amount of the steel billets to be removed should be as little as possible. Therefore, the size requirements are usually different from those when the steel billets are sheared into sections. This makes the positions of the positioning parts different when performing these two operations. Because of this, the current production line usually needs to be equipped with two shearing devices. After the steel billets are cut off, they continue to move forward and are cut into sections by another shearing device. This will undoubtedly extend the length of the production line and increase energy consumption costs. Utility Model Content
[0003] The utility model aims to overcome the defect that the billet hot shearing production line in the prior art needs to perform the billet head and tail cutting and shearing into sections separately, and provides a billet hot shearing device.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A billet hot shearing device comprises a frame, a plurality of conveying rollers arranged on the frame in sequence according to the billet conveying direction, a cutting device and a positioning member, wherein the positioning member comprises an equilateral triangle positioning seat rotatably arranged on the frame, and one or two positioning protrusions fixedly arranged on the side wall of the equilateral triangle positioning seat. When there are two positioning protrusions, the thicknesses of the two positioning protrusions are different.
[0006] A steel billet hot shearing device, wherein the positioning protrusion is integrally connected with the equilateral triangle positioning seat.
[0007] A hot shearing device for steel billets, wherein a sliding hole is provided on the frame, a sliding block is provided in the sliding hole, and the positioning member is rotatably provided on the sliding block; adjusting screws are respectively provided at both ends of the sliding hole, and the adjusting screws abut against the sliding block after passing through the threaded holes on the side walls of the sliding hole.
[0008] A steel billet hot shearing device, wherein a positioning motor is fixedly arranged on the sliding block, and a rotating output shaft of the positioning motor is fixedly connected to the equilateral triangle positioning seat.
[0009] A billet hot shearing device, the cutter device comprises a lower blade assembly and an upper blade mechanism, the upper blade mechanism comprises a slide rail arranged on a frame, a mounting seat slidably arranged on the slide rail, an upper blade assembly fixedly arranged at the bottom of the mounting seat, and a clamping assembly arranged on one side of the mounting seat;
[0010] A steel billet accommodating area is arranged above the lower blade assembly.
[0011] A steel billet hot shearing device, wherein the upper blade assembly comprises an upper blade platform fixedly arranged at the bottom of the mounting seat, and an upper cutting knife fixedly arranged on the upper blade platform;
[0012] The lower blade assembly comprises a lower blade platform fixedly arranged on the frame, and a lower cutting knife fixedly arranged on the lower blade platform.
[0013] A steel billet hot shearing device, wherein the pressing assembly is arranged on a side of the cutter device close to the conveying roller;
[0014] The clamping assembly includes an inverted U-shaped hanging rod fixedly arranged on the mounting seat, and a counterweight pressing block hung on the inverted U-shaped hanging rod and capable of sliding along the vertical portion of the inverted U-shaped hanging rod;
[0015] The two ends of the inverted U-shaped hanging rod are respectively located on both sides of the lower blade platform.
[0016] A hot shearing device for steel billets, wherein both ends of the counterweight block are respectively provided with insertion holes and grooves connected to the corresponding insertion holes, and the two vertical parts of the inverted U-shaped hanging rod respectively pass through the corresponding insertion holes and protrude outward to form a support plate, and the support plate is arranged in the corresponding groove.
[0017] A steel billet hot shearing device, wherein a shearing motor is fixedly arranged on the frame, an eccentric shaft is fixedly arranged on the rotating output shaft of the shearing motor, and the eccentric shaft is hinged to the mounting seat through a connecting rod.
[0018] One end of the connecting rod is rotatably arranged on the eccentric shaft, and the other end is hinged to the mounting seat through a pin shaft.
[0019] A steel billet hot shearing device, wherein a hydraulic push rod is also arranged on the frame, and the working end of the hydraulic push rod corresponds to the steel billet accommodating area on the lower blade platform.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] The utility model improves the positioning piece, sets the positioning piece into a rotatable equilateral triangle positioning seat, and sets two positioning protrusions with different thicknesses on the side wall of the equilateral triangle positioning seat, and leaves one side without the positioning protrusion, so that the position of the positioning piece can be adjusted by rotating the equilateral triangle positioning seat, so that one positioning piece is used to realize the positioning of the billet head and tail cutting and cutting processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The schematic diagram of the structure of the steel billet hot shearing device in the prior art is
[0023] Figure 2 It is a structural schematic diagram of an embodiment of the utility model;
[0024] Figure 3 A three-dimensional diagram of an embodiment of the utility model (without the conveying roller);
[0025] Figure 4 A three-dimensional diagram of another embodiment of the utility model (without the conveying roller);
[0026] Figure 5 A three-dimensional diagram of a pressing assembly in one embodiment of the utility model;
[0027] Figure 6 A three-dimensional diagram of a positioning member in another embodiment of the utility model;
[0028] In the figure, 1, frame, 2, conveyor roller, 3, cutting knife device, 4, positioning piece, 5, equilateral triangle positioning seat, 6, thick positioning protrusion, 7, thin positioning protrusion, 8, sliding hole, 9, slider, 10, adjusting screw, 11, positioning motor, 12, slide rail, 13, mounting seat, 14, upper blade table, 15, upper cutting knife, 16, lower blade table, 17, lower cutting knife, 18, inverted U-shaped hanging rod, 19, counterweight pressure block, 20, clearance hole, 22, groove, 23, support plate, 24, shearing motor, 25, eccentric shaft, 26, connecting rod, 27, pin; 28, hydraulic push rod, 29, billet accommodating area, 30, pressure plate, 31, billet. DETAILED DESCRIPTION
[0029] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] The present invention will be described in further detail below with reference to the accompanying drawings.
[0033] like Figure 2-5 The utility model shows an embodiment of a hot shearing device for steel billets, comprising a frame 1, a plurality of conveying rollers 2 arranged on the frame 1 in sequence according to the conveying direction of the steel billet 31, a cutting device 3 and a positioning member 4, wherein the positioning member 4 comprises an equilateral triangle positioning seat 5 rotatably arranged on the frame 1, and one or two positioning protrusions fixedly arranged on the side wall of the equilateral triangle positioning seat 5. When there are two positioning protrusions, the thicknesses of the two positioning protrusions are different. The utility model only needs to rotate the equilateral triangle positioning seat 5 to adjust the position of the positioning member 4, thereby realizing the use of one positioning member to meet the positioning of the billet 31 in the process of cutting the head and tail and cutting.
[0034] As an embodiment of the steel billet hot shearing device of the utility model, the positioning protrusion is integrally connected with the equilateral triangle positioning seat.
[0035] As another embodiment of the utility model of a steel billet hot shearing device, Figure 6 As shown, the positioning protrusion is fixedly connected to the equilateral triangle positioning seat by bolts.
[0036] As an embodiment of a steel billet hot shearing device of the utility model, a sliding hole 8 is provided on the frame 1, a sliding block 9 is provided in the sliding hole 8, and the positioning member 4 is rotatably provided on the sliding block 9; adjusting screws 10 are respectively provided at both ends of the sliding hole 8, and the adjusting screws 10 abut against the sliding block 9 after passing through the threaded holes on the side walls of the sliding hole 8.
[0037] As an embodiment of the steel billet hot shearing device of the utility model, a positioning motor 11 is fixedly arranged on the slider 9, and the rotation output shaft of the positioning motor 11 is fixedly connected to the equilateral triangle positioning seat.
[0038] As an embodiment of a steel billet hot shearing device of the utility model, the cutting device 3 includes a lower blade assembly and an upper blade mechanism, the upper blade mechanism includes a slide rail 12 arranged on the frame 1, a mounting seat 13 slidably arranged on the slide rail 12, an upper blade assembly fixedly arranged at the bottom of the mounting seat 13, and a clamping assembly arranged on one side of the mounting seat 13.
[0039] As an embodiment of a steel billet hot shearing device of the utility model, a steel billet accommodating area is arranged above the lower blade assembly.
[0040] As an embodiment of a steel billet hot shearing device of the utility model, the upper blade assembly includes an upper blade platform 14 fixedly arranged at the bottom of the mounting seat 13, and an upper cutting knife 15 fixedly arranged on the upper blade platform 14;
[0041] The lower blade assembly includes a lower blade platform 16 fixedly disposed on the frame 1 , and a lower cutting knife 17 fixedly disposed on the lower blade platform 16 .
[0042] As an embodiment of a steel billet hot shearing device of the utility model, the clamping assembly is arranged on a side of the cutter device 3 close to the conveying roller 2;
[0043] The clamping assembly includes an inverted U-shaped hanging rod 18 fixedly mounted on the mounting seat 13, and a counterweight pressing block 19 hung on the inverted U-shaped hanging rod 18 and slidable along the vertical portion of the inverted U-shaped hanging rod 18;
[0044] As an embodiment of a steel billet hot shearing device of the utility model, two ends of the inverted U-shaped hanging rod 18 are respectively located on two sides of the lower blade platform 16 .
[0045] As an embodiment of a hot shearing device for steel billets of the utility model, both ends of the counterweight block 19 are respectively provided with plug holes and grooves 22 connected to the corresponding plug holes, and the two vertical parts of the inverted U-shaped hanging rod 18 respectively pass through the corresponding plug holes and then protrude outward to form a support plate 23, and the support plate 23 is arranged in the corresponding groove 22. This structural setting of the clamping assembly of the utility model can use a power mechanism to complete the clamping and shearing at the same time, which saves energy consumption compared to the traditional technology that requires separate power equipment to drive the clamping and shearing.
[0046] As an embodiment of a billet hot shearing device of the utility model, a shearing motor 24 is fixedly provided on the frame 1 , an eccentric shaft 25 is fixedly provided on the rotating output shaft of the shearing motor 24 , and the eccentric shaft 25 is hinged to the mounting seat 13 through a connecting rod 26 .
[0047] As an embodiment of a billet hot shearing device of the utility model, one end of the connecting rod 26 is rotatably disposed on the eccentric shaft 25 , and the other end is hinged to the mounting seat 13 through a pin shaft 27 .
[0048] As an embodiment of a steel billet hot shearing device of the utility model, a hydraulic push rod 28 is further provided on the frame 1 , and the working end of the hydraulic push rod 28 corresponds to the steel billet accommodating area 29 on the lower blade platform 16 .
[0049] The use of the utility model:
[0050] Preparation: Turn the adjusting screw 10 to slide the slider 9 to a suitable position;
[0051] The head pinching operation of the head end steel billet 31 is performed: first, the equilateral triangle positioning seat 5 is rotated to turn the thick positioning protrusion 6 to the position corresponding to the steel billet accommodating area, and then, the hot steel billet 31 is sent to the steel billet accommodating area 29 between the upper blade table 14 and the lower blade table 16 via the conveyor roller 2, and abuts against the thick positioning protrusion 6. At this time, the shearing motor 24 is started, and the upper blade table 14 and the counterweight pressing block 19 are pressed down together, so that the upper cutting knife and the counterweight pressing block 19 abut against the steel billet 31. At this time, the steel billet 31 has been pressed tightly, and the positioning piece 4 is no longer needed for positioning. At this time, if the equilateral triangle positioning seat is located below the upper blade table 14, the equilateral triangle needs to be rotated counterclockwise. The positioning seat 5 is arranged such that the side of the regular triangle positioning seat 5 without the positioning protrusion corresponds to the steel billet 31, and the pressing channel of the upper blade table 14 is cleared, and then the steel billet 31 is continuously pressed down and cut. If the thick positioning protrusion 6 is located on one side of the upper blade table 14 at this time, there is no need to rotate the positioning piece, and the upper cutter can be directly pressed down to cut the steel billet 31. At this time, the counterweight pressing block 19 no longer moves downward, and the inverted U-shaped hanging rod continues to move downward with the upper blade table 14 and is placed on both sides of the lower blade table. After the steel billet 31 is cut, the shearing motor 24 continues to rotate, the upper blade table 14 moves upward, and the inverted U-shaped hanging rod drives the counterweight pressing block 19 to reset. After the shearing motor 24 completes one circle of rotation, it stops.
[0052] The billet 31 is cut into sections: the regular triangle positioning seat 5 is rotated to make the thin positioning protrusion 7 correspond to the position of the billet accommodating area 29, and the billet 31 conveying device is started to make the billet 31 continue to move forward until it abuts against the thin positioning protrusion 7, and then the shearing motor is started to rotate, and the upper blade table 14 and the counterweight pressing block 19 are pressed down together, and the billet 31 is cut off. At this time, the counterweight pressing block 19 no longer moves downward, and the inverted U-shaped hanging rod continues to move down with the upper blade table 14. After the billet 31 is cut off, the shearing motor 24 continues to rotate, the upper blade table 14 moves up, and the inverted U-shaped hanging rod drives the counterweight pressing block 19 to reset. After the shearing motor 24 completes one circle of rotation, it stops; then the billet 31 conveying device is started to make the billet 31 continue to move forward until it abuts against the thin positioning protrusion 7, and the next segmentation operation is started, until only the tail end residual material is left, and the rear shearing motor 24 stops;
[0053] Pushing material: Start the hydraulic push rod 28 to push the tail end residual material out of the lower blade table 16.
[0054] The utility model improves the positioning member 4, sets the positioning member 4 into a rotatable equilateral triangle positioning seat 5, and sets two positioning protrusions with different thicknesses on the side wall of the equilateral triangle positioning seat 5, and leaves one side without a positioning protrusion, so that the position of the positioning member 4 can be adjusted by rotating the equilateral triangle positioning seat 5, thereby realizing the positioning of the billet 31 during the cutting process.
[0055] Because, on the current production line, when cutting off the head and tail of the steel billet 31, after the head end residue is sheared off, the steel billet 31 needs to move forward to shear the tail residue, so that Figure 1 As shown, the positioning member 4 needs to swing back and forth to complete the size positioning and make way for the billet channel. In order to ensure the stability of shearing, the upper blade platform 14 for hot shearing of the billet 31 is usually set wider, and the swinging setting method requires a larger swinging space. Due to space limitations, the positioning member 4 cannot be set below the upper blade platform 14, but can only be set on one side of the upper blade platform 14 for limiting, which undoubtedly increases the width of the head end residual material and leads to a waste of raw materials. The utility model can also place the thick positioning protrusion 6 below the lower blade platform 16 to position the billet 31. When positioning in this way, it is only necessary to rotate the equilateral triangle positioning seat 5 in time when the lower blade platform 16 and the counterweight pressure block 19 contact the billet 31, and move the thick positioning protrusion 6 out from under the lower blade platform 16 to make way for the upper blade platform downward pressure channel. This structure can greatly shorten the width of the head end residual material and save the billet 31 raw materials.
[0056] The above-mentioned embodiments are only preferred embodiments of the present invention, and are not exhaustive of the feasible implementations of the present invention. For those skilled in the art, any obvious changes made to the present invention without departing from the principle and spirit of the present invention should be considered to be included in the scope of protection of the claims of the present invention.
Claims
1. A billet hot shearing device, comprising a frame (1), a plurality of conveying rollers (2) arranged on the frame (1) in sequence according to the conveying direction of the billet (31), a cutting device (3) and a positioning member (4), characterized in that: The positioning member (4) comprises an equilateral triangle positioning seat (5) rotatably arranged on the frame (1), and one or two positioning protrusions fixedly arranged on the side wall of the equilateral triangle positioning seat (5); when there are two positioning protrusions, the thicknesses of the two positioning protrusions are different.
2. A billet hot shearing device according to claim 1, characterized in that: The positioning protrusion is integrally connected to the equilateral triangle positioning seat (5).
3. A billet hot shearing device according to claim 1, characterized in that: The frame (1) is provided with a sliding hole (8), a sliding block (9) is provided in the sliding hole (8), and the positioning member (4) is rotatably provided on the sliding block (9); adjusting screws (10) are respectively provided at both ends of the sliding hole (8), and the adjusting screws (10) are abutted against the sliding block (9) after passing through the threaded holes on the side walls of the sliding hole (8).
4. A billet hot shearing device according to claim 3, characterized in that: A positioning motor (11) is also fixedly arranged on the slider (9), and the rotation output shaft of the positioning motor (11) is fixedly connected to the equilateral triangle positioning seat.
5. The billet hot shearing device according to claim 1, characterized in that: The cutting device comprises a lower blade assembly and an upper blade mechanism, wherein the upper blade mechanism comprises a slide rail (12) arranged on a frame (1), a mounting seat (13) slidably arranged on the slide rail (12), an upper blade assembly fixedly arranged at the bottom of the mounting seat (13), and a clamping assembly arranged on one side of the mounting seat (13); A steel billet accommodating area (29) is arranged above the lower blade assembly.
6. A billet hot shearing device according to claim 5, characterized in that: The upper blade assembly comprises an upper blade platform (14) fixedly arranged at the bottom of the mounting seat (13), and an upper cutting knife (15) fixedly arranged on the upper blade platform (14); The lower blade assembly comprises a lower blade platform (16) fixedly arranged on the frame (1), and a lower cutting knife (17) fixedly arranged on the lower blade platform (16).
7. A billet hot shearing device according to claim 5, characterized in that: The pressing assembly is arranged on a side of the cutting device (3) close to the conveying roller (2); The clamping assembly comprises an inverted U-shaped hanging rod (18) fixedly arranged on the mounting seat (13), and a counterweight pressing block (19) hung on the inverted U-shaped hanging rod (18) and capable of sliding along the vertical portion of the inverted U-shaped hanging rod (18); The two ends of the inverted U-shaped hanging rod (18) are respectively located on two sides of the lower blade platform (16).
8. A billet hot shearing device according to claim 7, characterized in that: Both ends of the counterweight pressing block (19) are respectively provided with insertion holes and grooves (22) connected to the corresponding insertion holes. The two vertical parts of the inverted U-shaped hanging rod (18) respectively pass through the corresponding insertion holes and protrude outwards to form a supporting plate (23). The supporting plate (23) is arranged in the corresponding groove (22).
9. A billet hot shearing device according to claim 5, characterized in that: A shearing motor (24) is fixedly arranged on the frame (1), an eccentric shaft (25) is fixedly arranged on the rotation output shaft of the shearing motor (24), and the eccentric shaft (25) is hingedly connected to the mounting seat (13) via a connecting rod (26).
10. The billet hot shearing device according to claim 5, characterized in that: The frame (1) is also provided with a hydraulic push rod (28), and the working end of the hydraulic push rod (28) corresponds to the steel billet receiving area (29) on the lower blade platform (16).