Automatic welding junction box equipment for perovskite thin-film solar cell panel
By designing the perovskite thin-film solar panel automatic welding junction box equipment and using the dual-station linear motor conveying mechanism to achieve automatic loading and welding, the problem of time-consuming loading method in the existing technology is solved, the welding efficiency and yield are improved, and labor costs are reduced.
Patent Information
- Application Number
- CN202420665732.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
In the existing perovskite thin-film solar panel welding devices, the feeding method of the battery panel and the junction box mainly relies on a single loading mode of manual or mechanical arms, resulting in a long process flow and low processing efficiency.
A perovskite thin-film solar panel automatic welding junction box equipment was designed, including welding units and junction box handling units, and automatic loading and welding was adopted for dual-station linear motor conveying mechanism, which improved the degree of automation.
Through automated loading and welding processes, the efficiency and yield of perovskite thin-film solar panel junction box welding is significantly improved, labor costs are reduced, and production efficiency is improved.
Smart Images

Figure CN222608323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to mechanical processing, in particular to an automatic welding junction box device for a perovskite thin-film solar cell panel. Background Art
[0002] The junction box needs to be welded during the processing of perovskite thin-film solar panels.
[0003] After massive searches, it was found that the prior art publication number is CN219725011U, which discloses a solar panel bus box welding device, which relates to the technical field of solar panel processing equipment, including a welding platform, on which a positioning groove for carrying a solar panel is opened; it also includes a welding device arranged on the positioning groove, and the welding device is connected to a welding gun facing the positioning groove; wherein a negative pressure machine is arranged on the welding platform, and the negative pressure machine is connected to a negative pressure cavity arranged on one side of the positioning groove through a negative pressure pipeline, and the negative pressure cavity is provided with an opening facing the positioning groove. The solar panel bus box is welded and fixed by a welding gun arranged on the positioning groove. During the welding process, the polluted gas generated during the welding process is adsorbed through the opening, and the negative pressure machine can be connected to the purification equipment to filter and purify the polluted gas sucked in through the negative pressure cavity and the negative pressure pipeline before discharging it, so as to avoid directly discharging this gas into the air and affecting human health.
[0004] In summary, the problem existing in the prior art is that the solar panels and junction boxes in the existing solar panel welding devices are loaded manually or by a single loading mode of a robotic arm, and the process is time-consuming, resulting in low processing efficiency.
[0005] In view of the above-mentioned defects, the designer actively carried out research and innovation in order to create an automatic welding junction box equipment for perovskite thin-film solar cell panels to make it more valuable for industrial use. Utility Model Content
[0006] In order to solve any of the above technical problems, the purpose of the utility model is to provide an automatic welding junction box device for perovskite thin-film solar cell panels.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] The automatic welding junction box equipment of the perovskite thin-film solar cell panel comprises a welding unit and a junction box conveying unit, wherein the junction box conveying unit is arranged on one side of the welding unit along the positive direction of the X-axis;
[0009] The welding unit comprises a welding frame, a welding X-axis motion module, a hot-press welding head, a junction box feeding assembly, a glass plate conveyor line and a junction box pressure-maintaining assembly. A glass plate conveyor line running along the Y-axis direction is installed on the welding frame, a gantry is installed on the welding frame on the negative side of the glass plate conveyor line along the Y-axis, a welding X-axis motion module is installed on the gantry, a first welding motion plate and a second welding motion plate are sequentially installed on the welding X-axis motion module along the positive direction of the X-axis, a hot-press welding head is installed on the first welding motion plate, a junction box pressure-maintaining assembly adapted to the hot-press welding head is installed on the welding frame below the hot-press welding head, and a junction box feeding assembly is installed on the second welding motion plate;
[0010] The junction box handling unit includes a handling frame, a tray loading conveyor line, a tray unloading conveyor line, a tray lifting assembly and a tray transferring assembly. The tray loading conveyor line and the tray unloading conveyor line are sequentially installed in the handling frame along the negative direction of the Y-axis, and the tray loading conveyor line and the tray unloading conveyor line both run along the X-axis direction. A tray lifting assembly for lifting the tray is installed in the handling frame on one side of the tray loading conveyor line and the tray unloading conveyor line along the negative direction of the X-axis, and a tray transferring assembly for transferring the tray in the Y-axis direction is installed on the top of the handling frame on one side along the negative direction of the X-axis.
[0011] As a further improvement of the utility model, a grating is installed on one side of the welding frame along the negative direction of the X-axis, and a human-machine operation display is installed on one side of the transport frame.
[0012] As a further improvement of the present invention, glass plate regularization components and glass plate stop components are installed on the welding frames on both sides of the glass plate conveyor line along the X-axis direction; the glass plate regularization components include a raising platform, a glass plate regularization X-axis module and a glass plate regularization moving plate, the glass plate regularization X-axis module is installed on the welding frame through the raising platform, the glass plate regularization X-axis module can drive the upper glass plate regularization moving plate to move along the X-axis direction, and a number of glass plate regularization columns are evenly installed on the glass plate regularization moving plate along the Y-axis direction; the glass plate stop assembly includes a glass plate stop cylinder and a glass plate stop column, and the glass plate stop cylinder can drive the upper glass plate stop column to move along the Z-axis direction.
[0013] As a further improvement of the utility model, a plurality of tray regularization components and tray stop components are installed near the top of the conveying frame; the tray regularization component includes a tray regularization cylinder and a tray regularization plate, the tray regularization cylinder is installed on the conveying frame on one side along the positive direction of the X-axis, and the tray regularization cylinder can drive the inner tray regularization plate to move along the X-axis direction; the tray stop assembly includes a tray stop column and a tray stop sensor, the tray stop column is installed on the conveying frame on one side along the negative direction of the X-axis, and a plurality of tray stop sensors are installed on the tray stop column along the Z-axis direction.
[0014] As a further improvement of the utility model, a spot flux assembly is installed on the top of the transport frame along the negative direction of the Y-axis. The spot flux assembly includes a spot flux X-axis module, a spot flux motion plate and a spot flux head. The spot flux X-axis module can drive the spot flux head to move in the X-axis direction through the spot flux motion plate.
[0015] As a further improvement of the utility model, the junction box feeding assembly includes a junction box feeding Z-axis module, a junction box feeding motion plate, a regular Z-axis module, a regular clamping claw cylinder, a junction box feeding bracket, a junction box feeding Y-axis electric clamping claw module and a clamping claw cylinder for grabbing the junction box cable. The junction box feeding Z-axis module can drive the junction box feeding motion plate to move in the Z-axis direction, and a regular Z-axis module is installed on the junction box feeding motion plate. The regular Z-axis module can drive the regular clamping claw cylinder to move in the Z-axis direction. The two regular clamping claws at the bottom of the regular clamping claw cylinder are distributed along the X-axis direction; the junction box feeding motion plate is arranged along a positive direction of the X-axis. A junction box feeding bracket is installed on the side, and the junction box feeding bracket can move in the Z-axis direction through the junction box feeding guide rail, a junction box feeding Y-axis electric clamp module is installed on the side of the bottom of the junction box feeding bracket along the negative direction of the Y-axis, and Y-axis motion clamps for clamping the head of the junction box are installed on both sides of the bottom of the Y-axis electric clamp module along the Y-axis direction, and a cable clamp cylinder for grabbing the junction box is installed on the side of the bottom of the junction box feeding bracket along the positive direction of the Y-axis through a adapter block, and cable clamps for clamping the cables at the tail of the junction box are arranged on both sides of the bottom of the cable clamp cylinder for grabbing the junction box along the X-axis direction.
[0016] As a further improvement of the present invention, the material tray lifting assembly includes a lifting Z-axis module and a lifting plate. The lifting Z-axis module can drive the lifting plate to move in the Z-axis direction, and the lifting plate is connected to the transport frame through a lifting guide rail.
[0017] As a further improvement of the utility model, the tray transfer assembly includes a tray transfer Y-axis module 1, a tray transfer arm, a tray transfer mounting frame, a tray transfer Y-axis module 2 and a tray transfer clamp. The tray transfer Y-axis module 1 can drive the tray transfer mounting frame to move along the Y-axis direction through the tray transfer arm, and tray transfer Y-axis modules 2 are installed on both sides of the tray transfer mounting frame along the Y-axis direction. The tray transfer Y-axis module 2 can drive the tray transfer clamp on the outer side of the bottom to move along the Y-axis direction.
[0018] By means of the above solution, the utility model has at least the following advantages:
[0019] The utility model utilizes a double-station linear motor conveying mechanism to grab the junction box from the stacked material tray, automatically loads it into the middle bus bar of the perovskite thin-film solar cell panel, and then the regular cylinder presses the bus bar onto the junction box. At the same time, the hot pressing welding head is moved above the junction box to weld the bus bar to the junction box, thereby improving the welding efficiency and yield of the junction box of the perovskite thin-film solar cell panel, reducing labor costs, and improving production efficiency.
[0020] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a structural schematic diagram of a perovskite thin-film solar cell panel automatic welding junction box device of the utility model;
[0023] Figure 2 yes Figure 1 The structural diagram of the welding unit;
[0024] Figure 3 yes Figure 1 Schematic diagram of the structure of the junction box handling unit;
[0025] Figure 4 yes Figure 2 Structural diagram of the middle junction box feeding assembly;
[0026] Figure 5 yes Figure 2A schematic diagram of the structure of the glass plate regularization assembly;
[0027] Figure 6 yes Figure 3 Structural schematic diagram of the middle material tray lifting assembly;
[0028] Figure 7 yes Figure 3 Structural schematic diagram of the middle material tray transfer assembly;
[0029] Figure 8 yes Figure 3 Schematic diagram of the construction of the midpoint flux assembly.
[0030] The meanings of the various reference numerals in the figures are as follows.
[0031] Welding unit 1, junction box handling unit 2, grating 3, human-machine operation display 4, welding rack 5, gantry 6, welding X-axis motion module 7, first welding motion board 8, hot pressing welding head 9, second welding motion board 10, junction box loading assembly 11, glass plate conveyor line 12, junction box pressure holding assembly 13, glass plate regularization assembly 14, glass plate stop assembly 15, handling rack 16, tray loading conveyor line 17, tray unloading conveyor line 18, tray 19, tray regularization assembly 20, tray stop assembly 21, tray lifting assembly 22, tray transfer assembly 23, spot flux assembly 24, junction box loading Z-axis module 25, junction box loading motion board 26, regularization Adjusting Z-axis module 27, adjusting clamping claw cylinder 28, junction box feeding guide rail 29, junction box feeding bracket 30, junction box feeding Y-axis electric clamping claw module 31, Y-axis motion clamp block 32, adapter block 33, grabbing junction box cable clamping claw cylinder 34, raising platform 35, glass plate adjusting X-axis module 36, glass plate adjusting motion plate 37, glass plate adjusting column 38, lifting Z-axis module 39, lifting plate 40, lifting guide rail 41, tray transfer Y-axis module 1 42, tray transfer arm 43, tray transfer mounting frame 44, tray transfer Y-axis module 2 45, tray transfer clamping claw 46, spot flux X-axis module 47, spot flux motion plate 48, spot flux head 49. DETAILED DESCRIPTION
[0032] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0033] In order to make the technical personnel in the technical field better understand the scheme of the utility model, the technical scheme in the embodiment of the utility model will be clearly and completely described below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model usually described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model for protection, but only represents the selected embodiment of the utility model. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model.
[0034] like Figures 1 to 8 As shown, a perovskite thin-film solar panel automatic welding junction box device includes a welding unit 1 and a junction box handling unit 2, wherein the junction box handling unit 2 is arranged on one side of the welding unit 1 along the positive direction of the X axis. A grating 3 is installed on one side of the welding frame 5 along the negative direction of the X axis, and a human-machine operation display 4 is installed on one side of the handling frame 16.
[0035] The welding unit 1 includes a welding frame 5, a welding X-axis motion module 7, a hot press welding head 9, a junction box loading assembly 11, a glass plate conveyor line 12 and a junction box pressure maintaining assembly 13. A glass plate conveyor line 12 running along the Y-axis direction is installed on the welding frame 5, a gantry 6 is installed on the welding frame 5 on the negative side of the glass plate conveyor line 12 along the Y-axis, a welding X-axis motion module 7 is installed on the gantry 6, a first welding motion plate 8 and a second welding motion plate 10 are installed in sequence on the welding X-axis motion module 7 along the positive direction of the X-axis, a hot press welding head 9 is installed on the first welding motion plate 8, a junction box pressure maintaining assembly 13 compatible with the above-mentioned hot press welding head 9 is installed on the welding frame 5 below the hot press welding head 9, and a junction box loading assembly 11 is installed on the second welding motion plate 10.
[0036] Glass plate regularization components 14 and glass plate stopping components 15 are installed on the welding frames 5 on both sides of the glass plate conveyor line 12 along the X-axis direction; the glass plate regularization component 14 includes a raising platform 35, a glass plate regularization X-axis module 36 and a glass plate regularization moving plate 37, the glass plate regularization X-axis module 36 is installed on the welding frame 5 through the raising platform 35, the glass plate regularization X-axis module 36 can drive the upper glass plate regularization moving plate 37 to move along the X-axis direction, and a number of glass plate regularization columns 38 are evenly installed on the glass plate regularization moving plate 37 along the Y-axis direction; the glass plate stopping component 15 includes a glass plate stopping cylinder and a glass plate stopping column, and the glass plate stopping cylinder can drive the upper glass plate stopping column to move along the Z-axis direction.
[0037] The junction box loading component 11 includes a junction box loading Z-axis module 25, a junction box loading motion plate 26, a regular Z-axis module 27, a regular clamping claw cylinder 28, a junction box loading bracket 30, a junction box loading Y-axis electric clamping claw module 31 and a clamping claw cylinder 34 for grabbing the junction box cable. The junction box loading Z-axis module 25 can drive the junction box loading motion plate 26 to move in the Z-axis direction. The regular Z-axis module 27 is installed on the junction box loading motion plate 26. The regular Z-axis module 27 can drive the regular clamping claw cylinder 28 to move in the Z-axis direction. The two regular clamping claws at the bottom of the regular clamping claw cylinder 28 are distributed along the X-axis direction; the regular clamping claws are arranged on one side of the junction box loading motion plate 26 along the positive direction of the X-axis. A junction box loading bracket 30 is provided, and the junction box loading bracket 30 can move in the Z-axis direction through the junction box loading guide rail 29, and a junction box loading Y-axis electric clamp module 31 is installed on the side of the bottom of the junction box loading bracket 30 along the negative direction of the Y-axis, and Y-axis motion clamps 32 for clamping the head of the junction box are installed on both sides of the bottom of the junction box loading Y-axis electric clamp module 31 along the Y-axis direction, and a junction box cable clamp cylinder 34 is installed on the side of the bottom of the junction box loading bracket 30 along the positive direction of the Y-axis through a transfer block 33, and cable clamps for clamping the cables at the tail of the junction box are arranged on both sides of the bottom of the junction box cable clamp cylinder 34 along the X-axis direction.
[0038] The junction box handling unit 2 includes a handling frame 16, a tray loading conveyor line 17, a tray unloading conveyor line 18, a tray lifting assembly 22 and a tray transferring assembly 23. The tray loading conveyor line 17 and the tray unloading conveyor line 18 are sequentially installed in the handling frame 16 along the negative direction of the Y-axis, and the tray loading conveyor line 17 and the tray unloading conveyor line 18 both run along the X-axis direction. A tray lifting assembly 22 for lifting the tray 19 is installed in the handling frame 16 on the side of the tray loading conveyor line 17 and the tray unloading conveyor line 18 along the negative direction of the X-axis, and a tray transferring assembly 23 for transferring the tray 19 in the Y-axis direction is installed on the top of the handling frame 16 on the side along the negative direction of the X-axis.
[0039] A plurality of tray regularization components 20 and tray stop components 21 are installed near the top of the conveying frame 16; the tray regularization component 20 includes a tray regularization cylinder and a tray regularization plate, the tray regularization cylinder is installed on the conveying frame 16 along the side of the positive direction of the X-axis, and the tray regularization cylinder can drive the inner tray regularization plate to move along the X-axis direction; the tray stop component 21 includes a tray stop column and a tray stop sensor, the tray stop column is installed on the conveying frame 16 along the side of the negative direction of the X-axis, and a plurality of tray stop sensors are installed on the tray stop column along the Z-axis direction.
[0040] A dot flux assembly 24 is installed on the top of the transport frame 16 along the negative direction of the Y-axis. The dot flux assembly 24 includes a dot flux X-axis module 47, a dot flux moving plate 48 and a dot flux head 49. The dot flux X-axis module 47 can drive the dot flux head 49 to move in the X-axis direction through the dot flux moving plate 48.
[0041] The tray lifting assembly 22 includes a lifting Z-axis module 39 and a lifting plate 40 . The lifting Z-axis module 39 can drive the lifting plate 40 to move in the Z-axis direction, and the lifting plate 40 is connected to the transport frame 16 via a lifting guide rail 41 .
[0042] The tray transfer assembly 23 includes a tray transfer Y-axis module 1 42, a tray transfer arm 43, a tray transfer mounting frame 44, a tray transfer Y-axis module 2 45 and a tray transfer clamp 46. The tray transfer Y-axis module 1 42 can drive the tray transfer mounting frame 44 to move along the Y-axis direction through the tray transfer arm 43. The tray transfer Y-axis module 2 45 is installed on both sides of the tray transfer mounting frame 44 along the Y-axis direction. The tray transfer Y-axis module 2 45 can drive the tray transfer clamp 46 on the outer side of the bottom to move along the Y-axis direction.
[0043] The welding frame 5 is fixed on the factory floor, the gantry 6, the glass plate conveyor line 12, the junction box pressure maintaining assembly 13, the glass plate regularization assembly 14, and the glass plate stop assembly 15 are fixed on the welding frame 5, the transport frame 16 is connected to the welding frame 5 and fixed on the factory floor, the tray loading conveyor line 17, the tray unloading conveyor line 18, the tray regularization assembly 20, the tray stop assembly 21, the tray lifting assembly 22, the tray transfer assembly 23, and the soldering flux assembly 24 are fixed on the transport frame 16, and the tray 19 is transported on the tray loading conveyor line 17 and the tray unloading conveyor line 18, and the tray loading conveyor line 17 and the tray unloading conveyor line 18 run in opposite directions.
[0044] When the perovskite thin-film solar panel automatic welding junction box equipment is working, the glass plate is conveyed to the glass plate stopping assembly 15 through the glass plate conveyor line 12 and is stopped, the glass plate regularization assembly 14 regularizes the glass plate, the junction box loading assembly 11 grabs the junction box in the material tray 19 and moves it to the middle position, the regularization claw cylinder 28 in the junction box loading assembly 11 flattens the bus bar inserted into the junction box on the glass plate to the terminal in the junction box, the junction box pressure holding assembly 13 presses the junction box to maintain the pressure between the junction box and the glass plate, and then the HotBar hot pressing welding head 9 moves to the top of the junction box to weld the bus bar and the junction box together.
[0045] The tray 19 is transported to the tray lifting assembly 22 through the tray loading conveyor line 17, and the tray lifting assembly 22 lifts the tray 19 to the material picking position. The tray transfer assembly 23 moves the topmost tray of junction box trays 19 to the tray lifting assembly 22, and the flux application assembly 24 applies flux to each junction box in the tray 19. When all the junction boxes in the junction box tray 19 are captured by the junction box loading assembly 11, the tray transfer assembly 23 transfers a new tray 19 of the junction box tray 19 to the tray lifting assembly 22 until all the junction boxes in the tray 19 are captured and played, and the tray 19 is transported out through the tray unloading conveyor line 18, is taken away manually and replaced with a new full tray 19.
[0046] Finally, the welded glass plates are transported to the next device through the glass plate conveyor line 12 for operation.
[0047] The utility model utilizes a double-station linear motor conveying mechanism to grab the junction box from the stacked material tray, automatically loads it into the middle bus bar of the perovskite thin-film solar cell panel, and then the regular cylinder presses the bus bar onto the junction box. At the same time, the hot pressing welding head is moved above the junction box to weld the bus bar to the junction box, thereby improving the welding efficiency and yield of the junction box of the perovskite thin-film solar cell panel, reducing labor costs, and improving production efficiency.
[0048] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0049] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood by specific circumstances.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A perovskite thin-film solar cell panel automatic welding junction box device, comprising a welding unit (1) and a junction box handling unit (2), wherein the junction box handling unit (2) is arranged on one side of the welding unit (1) along the positive direction of the X-axis; Features: The welding unit (1) comprises a welding frame (5), a welding X-axis motion module (7), a hot press welding head (9), a junction box feeding assembly (11), a glass plate conveyor line (12) and a junction box pressure maintaining assembly (13); a glass plate conveyor line (12) running along the Y-axis direction is installed on the welding frame (5); a gantry (6) is installed on the welding frame (5) on the side of the glass plate conveyor line (12) along the negative direction of the Y-axis; a welding X-axis is installed on the gantry (6). A motion module (7), wherein a first welding motion plate (8) and a second welding motion plate (10) are sequentially mounted on the welding X-axis motion module (7) along the positive direction of the X-axis, a hot pressing welding head (9) is mounted on the first welding motion plate (8), a junction box pressure maintaining assembly (13) adapted to the hot pressing welding head (9) is mounted on the welding frame (5) below the hot pressing welding head (9), and a junction box feeding assembly (11) is mounted on the second welding motion plate (10); The junction box transport unit (2) comprises a transport frame (16), a tray loading conveyor line (17), a tray unloading conveyor line (18), a tray lifting assembly (22) and a tray transfer assembly (23). The tray loading conveyor line (17) and the tray unloading conveyor line (18) are sequentially installed in the transport frame (16) along the negative direction of the Y axis, and the tray loading conveyor line (17) and the tray unloading conveyor line (18) both run along the X axis direction. A tray lifting assembly (22) for lifting a tray (19) is installed in the transport frame (16) on one side of the tray loading conveyor line (17) and the tray unloading conveyor line (18) along the negative direction of the X axis. A tray transfer assembly (23) for transferring a tray (19) in the Y axis direction is installed at the top of the transport frame (16) on one side of the tray loading conveyor line (17) and the tray unloading conveyor line (18).
2. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: A grating (3) is installed on one side of the welding frame (5) along the negative direction of the X-axis, and a human-machine operation display (4) is installed on one side of the transport frame (16).
3. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: A glass plate regularization assembly (14) and a glass plate stop assembly (15) are installed on the welding frames (5) on both sides of the glass plate conveyor line (12) along the X-axis direction; the glass plate regularization assembly (14) comprises a raising platform (35), a glass plate regularization X-axis module (36) and a glass plate regularization moving plate (37); the glass plate regularization X-axis module (36) is installed on the welding frame (5) via the raising platform (35); the glass plate regularization X-axis module (36) can drive the upper glass plate regularization moving plate (37) to move along the X-axis direction; a plurality of glass plate regularization columns (38) are evenly installed on the glass plate regularization moving plate (37) along the Y-axis direction; the glass plate stop assembly (15) comprises a glass plate stop cylinder and a glass plate stop column; the glass plate stop cylinder can drive the upper glass plate stop column to move along the Z-axis direction.
4. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: A plurality of tray regularization components (20) and tray stop components (21) are installed near the top of the transport frame (16); the tray regularization component (20) comprises a tray regularization cylinder and a tray regularization plate, the tray regularization cylinder is installed on one side of the transport frame (16) along the positive direction of the X-axis, and the tray regularization cylinder can drive the inner tray regularization plate to move along the X-axis direction; the tray stop component (21) comprises a tray stop column and a tray stop sensor, the tray stop column is installed on one side of the transport frame (16) along the negative direction of the X-axis, and a plurality of tray stop sensors are installed on the tray stop column along the Z-axis direction.
5. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: A soldering flux assembly (24) is installed on the top of the transport frame (16) along the negative direction of the Y axis. The soldering flux assembly (24) includes a soldering flux X-axis module (47), a soldering flux motion plate (48) and a soldering flux head (49). The soldering flux X-axis module (47) can drive the soldering flux head (49) to move in the X-axis direction via the soldering flux motion plate (48).
6. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: The junction box loading component (11) comprises a junction box loading Z-axis module (25), a junction box loading motion plate (26), a regular Z-axis module (27), a regular clamping claw cylinder (28), a junction box loading bracket (30), a junction box loading Y-axis electric clamping claw module (31) and a clamping claw cylinder (34) for grabbing the junction box cable. The junction box loading Z-axis module (25) can drive the junction box loading motion plate (26) to move in the Z-axis direction. The regular Z-axis module (27) is installed on the junction box loading motion plate (26). The regular Z-axis module (27) can drive the regular clamping claw cylinder (28) to move in the Z-axis direction. Two regular clamping claws at the bottom of the regular clamping claw cylinder (28) are distributed along the X-axis direction. The junction box loading motion plate (26) is arranged along the X-axis positive and negative. A terminal box loading bracket (30) is installed on one side of the Y-axis direction, and the terminal box loading bracket (30) can move in the Z-axis direction through a terminal box loading guide rail (29); a terminal box loading Y-axis electric clamping claw module (31) is installed on one side of the bottom of the terminal box loading bracket (30) along the negative direction of the Y-axis; Y-axis motion clamping blocks (32) for clamping the terminal box head are installed on both sides of the bottom of the terminal box loading Y-axis electric clamping claw module (31) along the Y-axis direction; a terminal box cable clamping claw cylinder (34) is installed on one side of the bottom of the terminal box loading bracket (30) along the positive direction of the Y-axis through a transfer block (33); and cable clamping claws for clamping the cable at the tail of the terminal box are arranged on both sides of the bottom of the terminal box cable clamping claw cylinder (34) along the X-axis direction.
7. The automatic welding junction box equipment for perovskite thin-film solar cell panels according to claim 1, characterized in that: The tray lifting assembly (22) includes a lifting Z-axis module (39) and a lifting plate (40). The lifting Z-axis module (39) can drive the lifting plate (40) to move in the Z-axis direction, and the lifting plate (40) is connected to the transport frame (16) via a lifting guide rail (41).
8. The perovskite thin-film solar panel automatic welding junction box equipment according to claim 1, characterized in that: The tray transfer assembly (23) comprises a tray transfer Y-axis module 1 (42), a tray transfer arm (43), a tray transfer mounting frame (44), a tray transfer Y-axis module 2 (45) and a tray transfer clamp (46); the tray transfer Y-axis module 1 (42) can drive the tray transfer mounting frame (44) to move along the Y-axis direction through the tray transfer arm (43); tray transfer Y-axis modules 2 (45) are installed on both sides of the tray transfer mounting frame (44) along the Y-axis direction; the tray transfer Y-axis module 2 (45) can drive the tray transfer clamp (46) on the outer side of the bottom to move along the Y-axis direction.
Citation Information
Patent Citations
Solar cell panel bus box welding device
CN219725011U