Visual multi-station automatic welding device
By setting filters and adjustment components in the automatic welding device, the problem of excessive flue gas caused by continuous welding is solved, and the visual machine recognition effect and staff safety are improved during the welding process.
Patent Information
- Application Number
- CN202420812321.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The excessive flue gas caused by continuous welding affects the recognition effect of the visual machine and causes physical damage to the staff.
A visual multi-station automatic welding device is designed, including a filter and a adjustment component, filtering the flue gas generated by the welding through the filter, and adjusting the filter according to the height and position of the welding workpiece by the adjustment component, thereby improving the filtration efficiency.
It effectively avoids the impact of smoke on the visual machine, reduces physical damage to the staff, and improves filtration efficiency through adjustment components.
Smart Images
Figure CN222608464U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic welding, in particular to a visual multi-station automatic welding device. Background Art
[0002] Welding technology is a necessary process method in the modern machinery manufacturing industry, especially in the automobile manufacturing industry, where it has a wider application. The six major assemblies of the automobile engine, gearbox, axle, frame, body, and compartment are inseparable from the application of welding technology. With the development of manufacturing technology and the advancement of intelligent manufacturing, medium-frequency spot welding, laser welding technology, automated welding technology and other technologies have been widely used in automobile manufacturing technology, which has significantly improved the quality and efficiency of welding. In order to achieve the matching process quality control capability, there are also higher requirements for the accuracy and efficiency of automated detection.
[0003] In the prior art, welding robots are used for welding, and automatic welding is performed to improve production efficiency. However, due to continuous welding in automatic welding, large amounts of smoke are generated, which affects the recognition effect of the visual machine and causes physical damage to the workers. Utility Model Content
[0004] The technical problem to be solved by the utility model is that due to continuous welding, large smoke is generated during welding, which affects the recognition effect of the visual machine and causes physical damage to the workers.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: This solution provides a visual multi-station automatic welding device, including a control cabinet, a top plate fixedly connected to the top of the control cabinet, a welding robot fixedly connected to the top of the top plate, welding seats symmetrically fixedly connected on both sides of the top of the top plate, the welding seats are arranged on both sides of the welding robot, and also include fixed seats symmetrically fixedly connected to both sides of the control cabinet, the fixed seats are arranged in an L shape, a filter is provided on one side of the fixed seat, a first adjustment component is provided on one side of the fixed seat, and a second adjustment component is fixedly connected to the other side of the fixed seat, the first adjustment component is fixedly connected to the second adjustment component, and the filter is fixedly connected to the second adjustment component.
[0006] Preferably, the first adjustment component includes a fixed plate fixedly connected to one side of the fixed seat, a sliding plate slidably connected to one side of the fixed seat, and a guide groove running through the fixed seat, a driving block fixedly connected to the top of the sliding plate, the driving block is slidably connected in the guide groove, an electric telescopic rod is evenly fixedly connected to the top of the fixed plate, and the other end of the electric telescopic rod is fixedly connected to the bottom of the sliding plate.
[0007] Preferably, the second adjustment component includes an adjustment shell slidably connected to one side of the fixed seat, the adjustment shell is fixedly connected to the driving block, an adjustment screw is rotatably connected in the adjustment shell, a sliding block is slidably connected in the adjustment shell, the sliding block is threadedly connected to the adjustment screw, a connecting block is slidably connected in the adjustment shell, the connecting block is fixedly connected to the sliding block, and the connecting block is fixedly connected to the filter.
[0008] Preferably, the second adjustment component also includes a movable groove penetrating through one side of the adjustment shell, the connecting block is slidably connected in the movable groove, the adjustment shell is fixedly connected to a motor seat, the motor seat is fixedly connected to an adjustment motor, and the output end of the adjustment motor is connected to an adjustment screw.
[0009] Preferably, air inlets are evenly distributed through one side of the filter, and the air inlets are close to the welding machine base.
[0010] Preferably, a welding head is fixedly connected to the welding robot, and a vision machine is fixedly connected to the welding robot, and the vision machine is close to the welding head.
[0011] The beneficial effects achieved by the utility model using the above structure are as follows:
[0012] 1. Filter the fume during welding through the set filter to avoid affecting the recognition effect of the visual machine and avoiding physical damage to the workers;
[0013] 2. The first adjusting component and the second adjusting component facilitate the filter to be adjusted, and then the filter is adjusted according to the welded workpiece to improve the filtering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of this scheme;
[0015] Figure 2 This is a schematic diagram of the overall structure of this scheme from another perspective;
[0016] Figure 3 This is a schematic diagram of the overall structure of the second regulating component of this solution;
[0017] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of A.
[0018] Among them, 1. control cabinet, 2. top plate, 3. welding robot, 4. welding machine base, 5. fixed base, 6. first adjustment component, 7. second adjustment component, 8. filter, 9. fixed plate, 10. sliding plate, 11. electric telescopic rod, 12. driving block, 13. guide groove, 14. adjusting shell, 15. adjusting screw, 16. sliding block, 17. connecting block, 18. moving groove, 19. motor base, 20. adjusting motor, 21. air inlet, 22. visual machine, 23. welding head.
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] like Figure 1-Figure 4 As shown, the present scheme is a visual multi-station automatic welding device, including a control cabinet 1, a top plate 2 is fixedly connected to the top of the control cabinet 1, a welding robot 3 is fixedly connected to the top of the top plate 2, welding seats are symmetrically fixedly connected to the two sides of the top of the top plate 2, and the welding seats are arranged on both sides of the welding robot 3, and also include a fixed seat 5 symmetrically fixedly connected to the two sides of the control cabinet 1, the fixed seat 5 is L-shaped, a filter 8 is provided on one side of the fixed seat 5, a first adjustment component 6 is provided on one side of the fixed seat 5, and a second adjustment component 7 is fixedly connected to the other side of the fixed seat 5, the first adjustment component 6 is fixedly connected to the second adjustment component 7, the filter 8 is fixedly connected to the second adjustment component 7, a welding head 23 is fixedly connected to the welding robot 3, a visual machine 22 is fixedly connected to the welding robot 3, and the visual machine 22 is close to the welding head 23.
[0022] Among them, Figure 1 and Figure 2 As shown, the first adjustment component 6 includes a fixed plate 9 fixedly connected to one side of the fixed seat 5, a sliding plate 10 slidably connected to one side of the fixed seat 5, and a guide groove 13 penetrating the fixed seat 5. The top of the sliding plate 10 is fixedly connected to a driving block 12, and the driving block 12 is slidably connected in the guide groove 13. The top of the fixed plate 9 is evenly fixedly connected to an electric telescopic rod 11, and the other end of the electric telescopic rod 11 is fixedly connected to the bottom of the sliding plate 10.
[0023] like Figure 2-Figure 4 As shown, the second adjustment component 7 includes an adjustment shell 14 slidably connected to one side of the fixed seat 5, the adjustment shell 14 is fixedly connected to the driving block 12, an adjustment screw 15 is rotatably connected in the adjustment shell 14, a sliding block 16 is slidably connected in the adjustment shell 14, the sliding block 16 is threadedly connected to the adjustment screw 15, a connecting block 17 is slidably connected in the adjustment shell 14, the connecting block 17 is fixedly connected to the sliding block 16, and the connecting block 17 is fixedly connected to the filter 8.
[0024] like Figure 2-Figure 4 As shown, the second adjustment component 7 also includes a movable groove 18 that passes through one side of the adjustment shell 14, and the connecting block 17 is slidably connected in the movable groove 18. The adjustment shell 14 is fixedly connected to a motor seat 19, and the motor seat 19 is fixedly connected to an adjustment motor 20. The output end of the adjustment motor 20 is connected to the adjustment screw 15.
[0025] like Figure 1 and Figure 2 As shown, an air inlet 21 is evenly penetrated through one side of the filter 8 , and the air inlet 21 is close to the welding machine base 4 .
[0026] The beneficial effects achieved by the utility model using the above structure are as follows:
[0027] In the first embodiment, the device is placed in a suitable position, the workpiece to be welded is fixedly connected to the welding seat, and then the welding robot 3 is started, and the workpiece to be welded is welded in cooperation with the visual machine 22 and the welding head 23. At the same time, the filter 8 is started, and the filter 8 exhausts air through the air inlet 21 to extract the fume generated by welding and filter the fume generated by welding, thereby avoiding affecting the recognition effect of the visual machine 22 and avoiding physical damage to the staff.
[0028] Embodiment 2: This embodiment is based on the previous embodiment and is adjusted
[0029] Specifically, the electric telescopic rod 11 is started, the electric telescopic rod 11 drives the sliding plate 10 to move, the sliding plate 10 drives the driving block 12 to move in the guide groove 13, and then drives the adjusting shell 14 to move longitudinally, drives the filter 8 to move longitudinally, and adjusts according to the height of the welded part, and then the adjusting motor 20 is started, the adjusting motor 20 drives the adjusting screw 15 to rotate, the adjusting screw 15 drives the sliding block 16 to move in the adjusting shell 14, and then the sliding block 16 drives the connecting block 17 to move, the connecting block 17 moves in the moving groove 18, and then the connecting block 17 drives the filter 8 to move laterally, so as to facilitate the welding point close to the welded part, and then adjust according to the welded workpiece to improve the filtering efficiency.
[0030] The above description of the utility model and its implementation methods is not restrictive. The drawings are only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A visual multi-station automatic welding device, comprising a control cabinet, a top plate fixedly connected to the top of the control cabinet, a welding robot fixedly connected to the top of the top plate, welding seats symmetrically fixedly connected to both sides of the top of the top plate, and the welding seats are arranged on both sides of the welding robot, characterized in that: It also includes a fixing seat symmetrically fixedly connected to both sides of the control cabinet, the fixing seat is arranged in an L shape, a filter is provided on one side of the fixing seat, a first adjustment component is provided on one side of the fixing seat, and a second adjustment component is fixedly connected to the other side of the fixing seat, the first adjustment component is fixedly connected to the second adjustment component, and the filter is fixedly connected to the second adjustment component.
2. According to claim 1, a visual multi-station automatic welding device is characterized in that: The first adjustment component includes a fixed plate fixedly connected to one side of the fixed seat, a sliding plate slidably connected to one side of the fixed seat, and a guide groove penetrating the fixed seat. A driving block is fixedly connected to the top of the sliding plate, and the driving block is slidably connected in the guide groove. An electric telescopic rod is evenly fixedly connected to the top of the fixed plate, and the other end of the electric telescopic rod is fixedly connected to the bottom of the sliding plate.
3. A visual multi-station automatic welding device according to claim 2, characterized in that: The second adjustment component includes an adjustment shell slidably connected to one side of the fixed seat, the adjustment shell is fixedly connected to the driving block, an adjustment screw is rotatably connected in the adjustment shell, a sliding block is slidably connected in the adjustment shell, the sliding block is threadedly connected to the adjustment screw, a connecting block is slidably connected in the adjustment shell, the connecting block is fixedly connected to the sliding block, and the connecting block is fixedly connected to the filter.
4. A visual multi-station automatic welding device according to claim 3, characterized in that: The second adjustment component also includes a movable groove penetrating through one side of the adjustment shell, the connecting block is slidably connected in the movable groove, the adjustment shell is fixedly connected to a motor seat, the motor seat is fixedly connected to an adjustment motor, and the output end of the adjustment motor is connected to an adjustment screw.
5. The visual multi-station automatic welding device according to claim 4 is characterized in that: One side of the filter is evenly penetrated with air inlets, and the air inlets are close to the welding machine seat.
6. A visual multi-station automatic welding device according to claim 5, characterized in that: A welding head is fixedly connected to the welding robot, and a vision machine is fixedly connected to the welding robot, and the vision machine is close to the welding head.