Gas turbine nozzle assembly tool

By designing the gas turbine nozzle assembly tooling, using the combination of lift seat, sliding base, slide rail and slider, the problems of low assembly accuracy of gas turbine nozzles, high crane usage cost and high noise are solved, and a more efficient and accurate assembly process is achieved.

CN222608659UActive Publication Date: 2025-03-14SUZHOU MACHINING PRECISION ELECTRONICS
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Patent Information

Application Number
CN202421252802.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The assembly accuracy of existing gas turbine nozzles is not high during assembly, and the crane is costly and has high noise.

Method used

A gas turbine nozzle assembly tool is designed, including a base, installation equipment and nozzle fixture. The precise docking and installation of the nozzle is achieved through the combination of lifting seat, sliding base, slide rail and slider.

Benefits of technology

Improves the assembly accuracy of gas turbine nozzles, reduces working noise, and reduces assembly costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related field of equipment assembly, in particular to a gas turbine nozzle assembly tool which comprises a base, an installation base, a gas turbine, a nozzle connector and installation equipment. The mounting equipment is arranged, the mounting equipment comprises the lifting seat, the sliding base can be pushed to a proper height through the air cylinder in the lifting seat, the mounting equipment can adapt to different mounting heights, the guide assembly in the lifting seat can ensure the stability of the air cylinder driving the sliding base to ascend and descend, and the assembly precision is improved; through the arrangement of the sliding base, the sliding rail and the sliding block, the nozzle clamp used for clamping can slide through cooperation of the sliding base, the sliding rail and the sliding block, installation is more convenient and faster, better moving precision is achieved through the sliding rail and the sliding block, the assembly precision is further improved, and working noise is low; according to the utility model, the problems of low assembly precision, loud working noise and the like in the prior art can be solved.
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Description

Technical Field

[0001] The utility model relates to the field related to equipment assembly, in particular to a gas turbine nozzle assembly tool. Background Art

[0002] A gas turbine is an internal combustion power machine that converts the energy of fuel into useful work. It is a rotary impeller heat engine. Its basic principle is to pressurize air through a compressor and then pass it into a combustion chamber, where the fuel burns to produce high-temperature combustion gas. Gas turbines play a very important role and are widely used in industry and transportation. Due to the large size and weight of gas turbine equipment, they are generally assembled in sections.

[0003] The problems with the prior art are as follows: When the gas turbine nozzle under the prior art is docked and assembled, it is generally lifted by a crane, moved to a suitable position and then installed by the assemblers. This method can improve work efficiency and reduce labor costs, but due to problems with the crane itself, the gas turbine nozzle cannot be moved to a suitable position more accurately, and multiple adjustments are often required, which delays assembly efficiency. In addition, the manufacturing, installation, and maintenance costs of the crane are high, and it also generates a lot of noise during operation.

[0004] To this end, we propose a gas turbine nozzle assembly tool to solve the above problems. Utility Model Content

[0005] The utility model provides a gas turbine nozzle assembly tool to solve the technical problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a gas turbine nozzle assembly tool, including a base and a mounting device, a mounting seat is fixedly installed on the top of the base, a gas turbine is fixedly installed on the top of the mounting seat, and a nozzle interface is arranged at the tail end of the gas turbine; the mounting device is docked with the tail end of the base, the mounting device includes a connecting plate, a lifting seat, a sliding base, a slide rail, a slider, a nozzle clamp and a limit block, the front end of the connecting plate is connected to the tail end of the base, the tail end is fixedly connected with the lifting seat, the lifting seat is docked with the tail end of the base through the connecting plate, the top of the lifting seat is fixedly installed with a sliding base, the middle section of the sliding base is provided with a mounting groove, and slide rails are provided on the left and right sides of the mounting groove, the slide rail track is slidably connected with a slide block, the top of the slide block is installed with a nozzle clamp, the nozzle clamp is slidably connected to the slide rail through the slider fixedly connected to the bottom, and the limit block is fixedly installed at the tail end of the sliding base.

[0007] Preferably, the lifting seat includes a base, a cylinder and a guide assembly, the front end of the base is fixedly connected to the connecting plate and docked with the rear end of the base through the connecting plate, the cylinder is embedded in the middle section of the top of the base, and the output end of the cylinder is fixedly connected to the middle section of the top of the sliding base, the bottom of the guide assembly is embedded in both sides of the top of the base, and the top of the guide assembly is fixedly connected to the left and right sides of the bottom of the sliding base.

[0008] Preferably, the guide assembly includes a mounting piece, a guide sleeve and a guide rod. The mounting piece is embedded and installed on the left and right sides of the top of the base, and a guide sleeve is embedded and installed on the top of the mounting piece. The guide sleeve is slidably connected inside with a guide rod, and the guide rod is fixedly connected to the left and right sides of the bottom of the sliding base.

[0009] Preferably, the guide sleeves are provided in no less than three groups, and the array is embedded and installed on the top of the mounting member.

[0010] Preferably, the guide components are provided in no less than two groups, and are symmetrically embedded and installed on both sides of the top of the base.

[0011] Preferably, the number of the cylinders is no less than four, and the array is embedded and installed in the middle section of the top of the base.

[0012] Preferably, the connecting plate is designed as a square structure.

[0013] Preferably, a buffer layer is provided at the front end of the limit block.

[0014] Beneficial effects of the utility model:

[0015] The utility model is provided with an installation device, which includes a lifting seat. The cylinder in the lifting seat can push the sliding base to a suitable height, which can be adapted to different installation heights. The guide assembly in the lifting seat can ensure the stability of the sliding base driven by the cylinder to lift and lower, thereby improving the assembly accuracy.

[0016] The utility model is provided with a sliding base, a sliding rail and a sliding block, and the cooperation of the three can make the nozzle fixture used for clamping slide, which is more convenient to install. The use of the sliding rail and the sliding block has better movement accuracy, further improves the assembly accuracy, and has less working noise. The utility model can solve the problems of low assembly accuracy and high working noise in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the installation device of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the lifting seat and the sliding base of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the lifting seat of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the guide assembly of the utility model.

[0022] Among them: base-1, mounting seat-2, gas turbine-3, nozzle interface-4, installation equipment-5, connecting plate-51, lifting seat-52, sliding base-53, slide rail-54, slider-55, nozzle fixture-56, limit block-57, base-521, cylinder-522, guide assembly-523, mounting part-5231, guide sleeve-5232, guide rod-5233. DETAILED DESCRIPTION

[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0024] like Figure 1 As shown, the utility model provides a gas turbine nozzle assembly tool, including a base 1 for installation and connection, a mounting seat 2 is fixedly installed on the top of the base 1, and is used to fix the gas turbine 3 to the base 1, and the gas turbine 3 is fixedly installed on the top of the mounting seat 2. A nozzle interface 4 is provided at the tail end of the gas turbine 3 for docking the nozzle.

[0025] like Figure 2 , 3 As shown, the utility model also includes an installation device 5, which is used to dock the nozzle on the gas turbine 3. The installation device 5 is docked with the tail end of the base 1. The installation device 5 includes a connecting plate 51, a lifting seat 52, a sliding base 53, a slide rail 54, a slider 55, a nozzle fixture 56 and a limit block 57. The front end of the connecting plate 51 is connected to the tail end of the base 1, and the tail end is fixedly connected with the lifting seat 52. The lifting seat 52 is docked with the tail end of the base 1 through the connecting plate 51. The connecting plate 51 is used to connect the lifting seat 52 and the base 1. The top of the lifting seat 52 is fixedly installed with a sliding base 53. The sliding base is used to install the slide rail 54, so that the slider 55 can Move in the slide rail 54, the middle section of the slide base 53 is provided with an installation groove, and the slide rails 54 are provided on the left and right sides of the installation groove, and the slide rail 54 is slidably connected with a slider 55, through the cooperation of the slider 55 and the slide rail 54, the nozzle fixture 56 installed on the slider 55 can slide to a suitable position, so that the nozzle and the nozzle interface 4 can be docked, and the top of the slider 55 is installed with a nozzle fixture 56 for holding the nozzle, and the nozzle fixture 56 is slidably connected to the slide rail 54 through the slider 55 fixedly connected at the bottom, and the limit block 57 is fixedly installed at the rear end of the slide base 53, and the limit block is used for limiting to prevent the slider 55 from sliding out of the slide rail 54;

[0026] The connecting plate 51 is designed as a square structure, which has better connection stability and ensures a firm connection.

[0027] Among them, a buffer layer is arranged at the front end of the limit block 57, and by providing the buffer layer, the damage caused by the impact to the equipment can be reduced.

[0028] like Figure 4 As shown, the lifting seat 52 of the utility model includes a base 521, a cylinder 522 and a guide assembly 523. The front end of the base 521 is fixedly connected to the connecting plate 51. The base 521 is used for fixing, connecting and supporting, and is connected to the rear end of the base 1 through the connecting plate 51. The cylinder 522 is embedded and installed in the middle section of the top of the base 521. The cylinder 522 is used to control the lifting of the sliding base 53 to adapt to different installation heights, and the output end of the cylinder 522 is fixedly connected to the middle section of the top of the sliding base 53. The bottom of the guide assembly 523 is embedded and installed on both sides of the top of the base 521, and the top of the guide assembly 523 is fixedly connected to the left and right sides of the bottom of the sliding base 53. The guide assembly 523 is used to ensure the stability of the cylinder 522 driving the sliding base 53 to lift and lower, thereby improving the assembly accuracy.

[0029] In this embodiment, two groups of guide components 523 are provided, and are symmetrically embedded and installed on both sides of the top of the base 521. By arranging them on the left and right sides, the sliding base 53 can be raised and lowered in a better balance to ensure the stability of the lifting;

[0030] In this embodiment, six cylinders 522 are provided, and the array is embedded and installed in the middle section of the top of the base 521. By providing six cylinders 522 in the array, it is easier for the cylinders 522 to drive the sliding base 53 to rise and fall while ensuring the balance of force, thereby improving the stability and accuracy of the rise and fall.

[0031] like Figure 5 As shown, the guide assembly 523 of the utility model includes a mounting member 5231, a guide sleeve 5232 and a guide rod 5233. The mounting member 5231 is embedded and installed on the left and right sides of the top of the base 521. The mounting member 5231 is used to support and install components, and a guide sleeve 5232 is embedded and installed on the top of the mounting member 5231. The guide sleeve 5232 is slidably connected inside with a guide rod 5233. The guide rod 5233 is fixedly connected to the left and right sides of the bottom of the sliding base 53. The guide rod 5233 can slide in the guide sleeve 5232 as the sliding base 53 rises and falls, and the sliding base 53 is vertically limited to prevent errors in the rise and fall.

[0032] In this embodiment, ten groups of guide sleeves 5232 are provided, and the array is embedded and installed at the top of the mounting member 5231. Ten groups can better limit the vertical position of the sliding base 53.

[0033] Working principle:

[0034] The base 1 is used for installation and connection. The gas turbine 3 is fixed to the base 1 through the mounting seat 2. The tail end of the gas turbine 3 is provided with a nozzle interface 4. The nozzle is driven to dock with the nozzle interface 4 provided at the tail end of the gas turbine 3 by operating the mounting device 5.

[0035] The installation device 5 includes a connecting plate 51, through which the lifting seat 52 and the base 1 are connected, and then the lifting seat 52 is controlled to drive the sliding base 53 to rise and fall to a suitable installation height, and the nozzle is clamped by the nozzle clamp 56. After the installation is completed, the nozzle clamp 56 is pushed, and the nozzle clamp 56 slides on the sliding base 53 under the cooperation of the slider 55 and the slide rail 54. After being pushed to a suitable position, the nozzle and the nozzle interface 4 provided at the tail end of the gas turbine 3 can be docked, and the limit block 57 is fixedly installed at the tail end of the sliding base 53 to prevent the slider 55 from sliding out of the slide rail 54;

[0036] The lifting seat 52 includes a base 521, a cylinder 522 and a guide assembly 523. The base 521 is used for fixing, connecting and supporting. The lifting of the cylinder 522 can drive the sliding base 53 to move up and down to adapt to different installation heights. When the cylinder 522 drives the moving base 53 to move up and down, it will also drive the wire assembly 523 to limit the lifting of the sliding base 53 to ensure assembly accuracy.

[0037] The guide assembly 523 includes a mounting member 5231, a guide sleeve 5232 and a guide rod 5233. The mounting member 5231 is used to support and install components. When the cylinder 522 drives the movable base 53 to rise and fall, the guide rod 5233 can slide in the guide sleeve 5232 as the sliding base 53 rises and falls, thereby vertically limiting the sliding base 53 to prevent errors in the rise and fall.

[0038] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A gas turbine nozzle assembly tool, comprising a base (1), a mounting seat (2) fixedly mounted on the top of the base (1), a gas turbine (3) fixedly mounted on the top of the mounting seat (2), and a nozzle interface (4) provided at the tail end of the gas turbine (3); Features: The invention also comprises a mounting device (5), wherein the mounting device (5) is docked with the rear end of the base (1), and the mounting device (5) comprises a connecting plate (51), a lifting seat (52), a sliding base (53), a slide rail (54), a sliding block (55), a nozzle clamp (56) and a limit block (57). The front end of the connecting plate (51) is connected to the rear end of the base (1), and the rear end is fixedly connected with the lifting seat (52). The lifting seat (52) is docked with the rear end of the base (1) through the connecting plate (51). A sliding base (53) is fixedly installed on the top of the lifting seat (52), a mounting groove is arranged in the middle section of the sliding base (53), and slide rails (54) are arranged on the left and right sides of the mounting groove. A slider (55) is slidably connected to the track of the slide rail (54), a nozzle clamp (56) is installed on the top of the slider (55), and the nozzle clamp (56) is slidably connected to the slide rail (54) through the slider (55) fixedly connected at the bottom, and the limit block (57) is fixedly installed on the rear end of the sliding base (53).

2. The gas turbine nozzle assembly tool according to claim 1, characterized in that: The lifting seat (52) comprises a base (521), a cylinder (522) and a guide assembly (523); the front end of the base (521) is fixedly connected to the connecting plate (51) and is butted with the rear end of the base (1) through the connecting plate (51); the cylinder (522) is embedded in the middle section of the top of the base (521), and the output end of the cylinder (522) is fixedly connected to the middle section of the top of the sliding base (53); the bottom of the guide assembly (523) is embedded in both sides of the top of the base (521), and the top of the guide assembly (523) is fixedly connected to the left and right sides of the bottom of the sliding base (53).

3. The gas turbine nozzle assembly tool according to claim 2, characterized in that: The guide assembly (523) comprises a mounting member (5231), a guide sleeve (5232) and a guide rod (5233); the mounting member (5231) is embedded and installed on the left and right sides of the top of the base (521); the guide sleeve (5232) is embedded and installed on the top of the mounting member (5231); the guide sleeve (5232) is slidably connected inside with a guide rod (5233); and the guide rod (5233) is fixedly connected to the left and right sides of the bottom of the sliding base (53).

4. The gas turbine nozzle assembly tool according to claim 3, characterized in that: The guide sleeves (5232) are arranged in no less than three groups, and the array is embedded and installed at the top of the mounting member (5231).

5. The gas turbine nozzle assembly tool according to claim 2, characterized in that: The guide components (523) are provided in no less than two groups and are symmetrically embedded and installed on both sides of the top of the base (521).

6. The gas turbine nozzle assembly tool according to claim 2, characterized in that: The cylinders (522) are arranged in no less than four numbers, and are embedded in an array and installed in the middle section of the top of the base (521).

7. The gas turbine nozzle assembly tool according to claim 1, characterized in that: The connecting plate (51) is designed as a square structure.

8. The gas turbine nozzle assembly tool according to claim 1, characterized in that: A buffer layer is provided at the front end of the limiting block (57).