LED lamp shell cutting device

By designing a cutting device for the LED lamp housing including clamping, conveying, fixing, cutting, grinding and collecting mechanisms, the problems of rough edges after cutting and poor scraps are solved, and efficient cutting and processing of the LED lamp housing is achieved, and the practicality of the equipment is improved.

CN222608703UActive Publication Date: 2025-03-14NINGBO SHENGYA LIGHTING CO LTD
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Patent Information

Application Number
CN202420812975.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-14
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing LED lamp case cutting device is difficult to deal with the rough edges of the LED lamp case after cutting, and it fails to effectively handle scraps, affecting the subsequent use of the equipment.

Method used

An LED lamp housing cutting device including a clamping mechanism, a conveying mechanism, a fixing mechanism, a cutting mechanism, a grinding mechanism and a collection mechanism is designed. After the cutting is completed, the edges are ground by opening the grinding mechanism and the cut LED lamp case is processed and discharged through the clamping, conveying and collecting mechanism.

Benefits of technology

After grinding, the edges of the LED lamp case become smooth, improving the practicality of the equipment, and effectively treating scraps, improving the subsequent use efficiency of the equipment.

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Abstract

The utility model relates to the technical field of LED lamp shell cutting devices, in particular to an LED lamp shell cutting device which is characterized in that after cutting is completed, the edge of an LED lamp shell is ground by opening a grinding mechanism, after grinding is completed, the cut LED lamp shell is clamped by opening a clamping mechanism, and the cut LED lamp shell is discharged by opening a conveying mechanism. Residual LED lamp shell scraps are discharged and collected through the collecting mechanism, and the practicability of the equipment is improved; comprising a clamping mechanism; the device further comprises a conveying mechanism, a fixing mechanism, a cutting mechanism, a grinding mechanism and a collecting mechanism, the clamping mechanism is installed on the conveying mechanism, the fixing mechanism is installed below the cutting mechanism, the grinding mechanism is installed on the cutting mechanism, and the collecting mechanism is installed on the fixing mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp housing cutting devices, in particular to an LED lamp housing cutting device. Background Art

[0002] The LED lamp shell is an important part of the LED lamp. It not only affects the lighting effect of the lamp, but also affects the safety and service life of the lamp. Therefore, when choosing LED lamps, we should also pay attention to the quality and design of its lamp shell.

[0003] For example, in a type of prior art represented by the LED lamp shell cutting device disclosed in the utility model patent with application number 201621393351.4, its main structure includes a slot, a shell of a control circuit fixing device, an LED light source module, an LED control circuit and other structures. The cutting of the LED lamp shell is achieved by cooperating with the slot, the shell of the control circuit fixing device, the LED light source module, the LED control circuit and other structures.

[0004] After the LED lamp shell is cut, the edge of the LED lamp shell is rough and has burrs. It is difficult for traditional cutting mechanisms to process the edge of the LED lamp shell, and the scraps of the LED lamp shell are not processed after the LED lamp shell is cut, which affects the subsequent use of the equipment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an LED lamp shell cutting device which grinds the edge of the LED lamp shell by opening a grinding mechanism after cutting is completed, clamps the cut LED lamp shell by opening a clamping mechanism after grinding is completed, discharges it by opening a conveying mechanism, and discharges and collects the remaining LED lamp shell debris through a collecting mechanism, thereby improving the practicality of the equipment.

[0006] The utility model discloses an LED lamp shell cutting device, comprising a clamping mechanism; further comprising a conveying mechanism, a fixing mechanism, a cutting mechanism, a grinding mechanism and a collecting mechanism, wherein the clamping mechanism is installed on the conveying mechanism, the fixing mechanism is installed below the cutting mechanism, the grinding mechanism is installed on the cutting mechanism, and the collecting mechanism is installed on the fixing mechanism; the LED lamp shell is clamped by the clamping mechanism, the conveying mechanism is opened to move the LED lamp shell to the fixing mechanism, the LED lamp shell is fixed by the fixing mechanism, the LED lamp shell is cut by opening the cutting mechanism, the shape of the LED lamp shell is cut according to requirements by adjusting the cutting mechanism, the edge of the LED lamp shell is grinded by opening the grinding mechanism after the cutting is completed, the cut LED lamp shell is clamped by opening the clamping mechanism, the conveying mechanism is opened to discharge the LED lamp shell, and the remaining LED lamp shell debris is discharged and collected by the collecting mechanism, thereby improving the practicability of the equipment.

[0007] Preferably, the clamping mechanism includes multiple connecting rods, multiple first electric cylinders and multiple electric clamps, the top ends of the multiple first electric cylinders are respectively installed on the front ends of the multiple connecting rods, and the multiple electric clamps are respectively installed on the bottom ends of the multiple first electric cylinders; the LED lamp shell is clamped by respectively extending the multiple first electric cylinders through the multiple electric clamps, and the multiple connecting rods are respectively connected to the multiple first electric cylinders, thereby improving the practicability of the equipment.

[0008] Preferably, the transmission mechanism includes multiple mounting frames, multiple slide grooves, multiple lead screws, multiple sliders, multiple first gears, multiple second gears and multiple first motors, the bottom ends of the multiple slide grooves are respectively mounted on the top ends of the multiple mounting frames, the multiple lead screws are respectively mounted in the multiple slide grooves, the multiple lead screws are respectively provided with multiple sliders, the inner rings of the multiple first gears are respectively mounted on the right parts of the multiple lead screws, the outer rings of the multiple first gears are respectively meshed with the outer rings of the multiple second gears, and the inner rings of the multiple second gears are respectively mounted on the output ends of the multiple first motors; the multiple mounting frames respectively support the multiple slide grooves, and the multiple second gears are respectively rotated by respectively opening the multiple first motors, and the multiple lead screws are respectively rotated through the meshing of the multiple second gears and the multiple first gears, and the multiple sliders are respectively moved, thereby improving the practicality of the equipment.

[0009] Preferably, the fixing mechanism includes a fixing frame, a plurality of second electric cylinders and a plurality of fixing plates, a plurality of baffles are provided at the upper and lower ends of the fixing frame, the fixed ends of the plurality of slide grooves are respectively installed on the inner sides of the baffles of the fixing frame, and the plurality of fixing plates are respectively installed on the movable ends of the plurality of second electric cylinders; the LED lamp shell is placed on the fixing frame, and the LED lamp shell is fixed through the plurality of fixing plates by respectively extending the plurality of second electric cylinders, thereby improving the practicability of the equipment.

[0010] Preferably, the cutting mechanism includes a bracket, a second motor, a third electric cylinder, a third motor, a fourth electric cylinder, a fourth motor and a cutting knife, the second motor is mounted on the top end of the bracket, the right end of the third electric cylinder is mounted on the output end of the second motor, a bearing is provided on the output end of the third motor, the left end of the third electric cylinder is mounted on the outer ring of the bearing at the output end of the third motor, the output end of the third motor is connected to the top end of the fourth electric cylinder, the fourth motor is mounted on the bottom end of the fourth electric cylinder, and the cutting knife is mounted on the output end of the fourth motor; the third electric cylinder is rotated by turning on the second motor, the position of the cutting knife is adjusted by extending and contracting the third electric cylinder, the fourth electric cylinder is rotated by turning on the third motor, the cutting knife reaches the LED lamp shell by extending the fourth electric cylinder, and the cutting knife cuts the LED lamp shell by turning on the fourth motor, thereby improving the practicability of the equipment.

[0011] Preferably, the grinding mechanism includes a fifth electric cylinder, a sixth electric cylinder, a fifth motor and a grinding wheel, the top of the sixth electric cylinder is installed on the right end of the fifth electric cylinder, the fifth motor is installed on the bottom end of the sixth electric cylinder, and the grinding wheel is installed on the output end of the fifth motor; the distance of the grinding wheel is adjusted by extending and contracting the fifth electric cylinder, the grinding wheel reaches the cutting edge of the LED lamp shell by extending the sixth electric cylinder, and the grinding wheel is used to grind the edge of the LED lamp shell by turning on the fifth motor, thereby improving the practicability of the equipment.

[0012] Preferably, the collecting mechanism includes a mounting plate, a multi-stage electric cylinder, a push plate and a collecting box, the left end of the multi-stage electric cylinder is mounted on the right end of the mounting plate, the left end of the push plate is mounted on the right end of the multi-stage electric cylinder, and the collecting box is located below the fixing frame; by extending the multi-stage electric cylinder, the push plate is used to discharge the waste material of the LED lamp shell, and the waste material is collected by the collecting box, thereby improving the practicability of the equipment.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the LED lamp shell is clamped by the clamping mechanism, the conveying mechanism is opened to move the LED lamp shell to the fixing mechanism, the LED lamp shell is fixed by the fixing mechanism, the LED lamp shell is cut by opening the cutting mechanism, the shape of the LED lamp shell is cut according to requirements by adjusting the cutting mechanism, the edge of the LED lamp shell is grinded by opening the grinding mechanism after the cutting is completed, the cut LED lamp shell is clamped by opening the clamping mechanism, and the LED lamp shell is discharged by opening the conveying mechanism, and the remaining LED lamp shell debris is discharged and collected by the collecting mechanism, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an axonometric schematic diagram of the utility model;

[0015] Figure 2 It is an axonometric schematic diagram of the clamping mechanism of the utility model;

[0016] Figure 3 It is an axonometric schematic diagram of the transmission mechanism of the utility model;

[0017] Figure 4 It is an axonometric schematic diagram of the fixing mechanism of the utility model;

[0018] Figure 5 It is an axonometric schematic diagram of the cutting mechanism of the utility model;

[0019] Figure 6 It is an axonometric schematic diagram of the grinding mechanism of the utility model;

[0020] Figure 7 It is an axonometric schematic diagram of the collection mechanism of the utility model.

[0021] Markings in the accompanying drawings: 01, clamping mechanism; 11, connecting rod; 12, first electric cylinder; 13, electric clamp; 02, transmission mechanism; 21, mounting frame; 22, slide groove; 23, lead screw; 24, slider; 25, first gear; 26, second gear; 27, first motor; 03, fixing mechanism; 31, fixing frame; 32, second electric cylinder; 33, fixing plate; 04, cutting mechanism; 41, bracket; 42, second motor; 43, third electric cylinder; 44, third motor; 45, fourth electric cylinder; 46, fourth motor; 47, cutting knife; 05, grinding mechanism; 51, fifth electric cylinder; 52, sixth electric cylinder; 53, fifth motor; 54, grinding wheel; 06, collecting mechanism; 61, mounting plate; 62, multi-stage electric cylinder; 63, push plate; 64, collection box. DETAILED DESCRIPTION

[0022] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0023] Example 1

[0024] like Figure 1 As shown, it includes a clamping mechanism 01; it also includes a conveying mechanism 02, a fixing mechanism 03, a cutting mechanism 04, a grinding mechanism 05 and a collecting mechanism 06, the clamping mechanism 01 is installed on the conveying mechanism 02, the fixing mechanism 03 is installed below the cutting mechanism 04, the grinding mechanism 05 is installed on the cutting mechanism 04, and the collecting mechanism 06 is installed on the fixing mechanism 03;

[0025] The LED lamp shell is clamped by the clamping mechanism 01, the conveying mechanism 02 is opened to move the LED lamp shell to the fixing mechanism 03, the LED lamp shell is fixed by the fixing mechanism 03, the LED lamp shell is cut by opening the cutting mechanism 04, the shape of the LED lamp shell is cut according to the requirements by adjusting the cutting mechanism 04, and the edge of the LED lamp shell is grinded by opening the grinding mechanism 05 after the cutting is completed. After the grinding is completed, the cut LED lamp shell is clamped by opening the clamping mechanism 01, and the LED lamp shell is discharged by opening the conveying mechanism 02. The remaining LED lamp shell debris is discharged and collected by the collecting mechanism 06, thereby improving the practicality of the equipment;

[0026] like Figure 2 As shown, the clamping mechanism 01 includes a plurality of connecting rods 11, a plurality of first electric cylinders 12 and a plurality of electric clamps 13, the top ends of the plurality of first electric cylinders 12 are respectively mounted on the front ends of the plurality of connecting rods 11, and the plurality of electric clamps 13 are respectively mounted on the bottom ends of the plurality of first electric cylinders 12;

[0027] like Figure 3 As shown, the transmission mechanism 02 includes a plurality of mounting frames 21, a plurality of slide grooves 22, a plurality of lead screws 23, a plurality of sliders 24, a plurality of first gears 25, a plurality of second gears 26 and a plurality of first motors 27, the bottom ends of the plurality of slide grooves 22 are respectively mounted on the top ends of the plurality of mounting frames 21, the plurality of lead screws 23 are respectively mounted in the plurality of slide grooves 22, a plurality of sliders 24 are respectively arranged on the plurality of lead screws 23, the inner rings of the plurality of first gears 25 are respectively mounted on the right parts of the plurality of lead screws 23, the outer rings of the plurality of first gears 25 are respectively meshed with the outer rings of the plurality of second gears 26, and the inner rings of the plurality of second gears 26 are respectively mounted on the output ends of the plurality of first motors 27;

[0028] like Figure 4 As shown, the fixing mechanism 03 includes a fixing frame 31, a plurality of second electric cylinders 32 and a plurality of fixing plates 33. A plurality of baffles are provided at the upper and lower ends of the fixing frame 31. The fixed ends of the plurality of slide slots 22 are respectively mounted on the inner sides of the baffles of the fixing frame 31. The plurality of fixing plates 33 are respectively mounted on the moving ends of the plurality of second electric cylinders 32.

[0029] The LED lamp shell is clamped by extending multiple first electric cylinders 12 through multiple electric clamps 13, multiple connecting rods 11 connect the multiple first electric cylinders 12, and multiple mounting frames 21 support the multiple slide slots 22. The multiple second gears 26 are rotated by opening multiple first motors 27, and the multiple lead screws 23 are rotated through the engagement of multiple second gears 26 and multiple first gears 25, and the multiple sliders 24 are moved to place the LED lamp shell on the fixing frame 31. The LED lamp shell is fixed by extending multiple second electric cylinders 32 through multiple fixing plates 33, thereby improving the practicability of the equipment.

[0030] Example 2

[0031] like Figure 5 and Figure 6 As shown, on the basis of Example 1, it also includes a cutting mechanism 04 and a grinding mechanism 05. The cutting mechanism 04 includes a bracket 41, a second motor 42, a third electric cylinder 43, a third motor 44, a fourth electric cylinder 45, a fourth motor 46 and a cutting knife 47. The second motor 42 is mounted on the top of the bracket 41, the right end of the third electric cylinder 43 is mounted on the output end of the second motor 42, a bearing is provided on the output end of the third motor 44, the left end of the third electric cylinder 43 is mounted on the outer ring of the bearing at the output end of the third motor 44, the output end of the third motor 44 is connected to the top of the fourth electric cylinder 45, the fourth motor 46 is mounted on the bottom end of the fourth electric cylinder 45, and the cutting knife 47 is mounted on the output end of the fourth motor 46; the grinding mechanism 05 includes a fifth electric cylinder 51, a sixth electric cylinder 52, a fifth motor 53 and a grinding wheel 54, the top of the sixth electric cylinder 52 is mounted on the right end of the fifth electric cylinder 51, the fifth motor 53 is mounted on the bottom end of the sixth electric cylinder 52, and the grinding wheel 54 is mounted on the output end of the fifth motor 53;

[0032] The third electric cylinder 43 is rotated by turning on the second motor 42, the position of the cutting knife 47 is adjusted by extending and contracting the third electric cylinder 43, the fourth electric cylinder 45 is rotated by turning on the third motor 44, the cutting knife 47 reaches the LED lamp shell by extending the fourth electric cylinder 45, the cutting knife 47 cuts the LED lamp shell by turning on the fourth motor 46, the distance of the grinding wheel 54 is adjusted by extending and contracting the fifth electric cylinder 51, the grinding wheel 54 reaches the cutting edge of the LED lamp shell by extending the sixth electric cylinder 52, and the grinding wheel 54 grinds the edge of the LED lamp shell by turning on the fifth motor 53, thereby improving the practicability of the equipment.

[0033] Example 3

[0034] like Figure 7 As shown, on the basis of Example 1, a collecting mechanism 06 is further included, and the collecting mechanism 06 includes a mounting plate 61, a multi-stage electric cylinder 62, a push plate 63 and a collecting box 64. The left end of the multi-stage electric cylinder 62 is mounted on the right end of the mounting plate 61, the left end of the push plate 63 is mounted on the right end of the multi-stage electric cylinder 62, and the collecting box 64 is located below the fixing frame 31;

[0035] The multi-stage electric cylinder 62 is extended to enable the push plate 63 to discharge the LED lamp shell waste, which is collected by the collection box 64, thereby improving the practicability of the equipment.

[0036] like Figures 1 to 7As shown, the utility model is a LED lamp housing cutting device. When working, firstly, the LED lamp housing is clamped by respectively extending a plurality of first electric cylinders 12 through a plurality of electric clamps 13, and a plurality of connecting rods 11 are respectively connected to the plurality of first electric cylinders 12. Then, a plurality of mounting frames 21 respectively support a plurality of slide slots 22. A plurality of second gears 26 are respectively rotated by respectively opening a plurality of first motors 27. A plurality of lead screws 23 are respectively rotated through the engagement of a plurality of second gears 26 and a plurality of first gears 25, and a plurality of sliders 24 are respectively moved. Then, the LED lamp housing is placed on a fixing frame 31, and a plurality of second electric cylinders 32 are respectively extended to fix the LED lamp housing through a plurality of fixing plates 33. Then, the ... The motor 42 rotates the third electric cylinder 43, and the position of the cutting knife 47 is adjusted by extending and contracting the third electric cylinder 43. The fourth electric cylinder 45 is rotated by turning on the third motor 44, and the cutting knife 47 reaches the LED lamp shell by extending the fourth electric cylinder 45. The cutting knife 47 cuts the LED lamp shell by turning on the fourth motor 46. Then, the distance of the grinding wheel 54 is adjusted by extending and contracting the fifth electric cylinder 51, and the grinding wheel 54 reaches the cutting edge of the LED lamp shell by extending the sixth electric cylinder 52. The grinding wheel 54 grinds the edge of the LED lamp shell by turning on the fifth motor 53. Finally, the multi-stage electric cylinder 62 is extended to cause the push plate 63 to discharge the waste of the LED lamp shell, and the waste is collected by the collection box 64, thereby improving the practicability of the equipment.

[0037] The first motor 27, the second motor 42, the third motor 44, the fourth electric cylinder 45 and the fifth motor 53 of the utility model are purchased on the market. The technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for the technicians in this field to make creative efforts.

[0038] The main functions realized by the utility model are: after cutting is completed, the edge of the LED lamp shell is ground by opening the grinding mechanism 05, and after grinding, the cut LED lamp shell is clamped by opening the clamping mechanism 01, and it is discharged by opening the conveying mechanism 02, and the remaining LED lamp shell debris is discharged and collected by the collecting mechanism 06, thereby improving the practicality of the equipment.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A LED lamp housing cutting device, comprising a clamping mechanism (01); characterized in that: It also includes a conveying mechanism (02), a fixing mechanism (03), a cutting mechanism (04), a grinding mechanism (05) and a collecting mechanism (06); the clamping mechanism (01) is installed on the conveying mechanism (02); the fixing mechanism (03) is installed below the cutting mechanism (04); the grinding mechanism (05) is installed on the cutting mechanism (04); and the collecting mechanism (06) is installed on the fixing mechanism (03).

2. The LED lamp housing cutting device according to claim 1, characterized in that: The clamping mechanism (01) comprises a plurality of connecting rods (11), a plurality of first electric cylinders (12) and a plurality of electric clamps (13), wherein the top ends of the plurality of first electric cylinders (12) are respectively mounted on the front ends of the plurality of connecting rods (11), and the plurality of electric clamps (13) are respectively mounted on the bottom ends of the plurality of first electric cylinders (12).

3. The LED lamp housing cutting device according to claim 1, characterized in that: The transmission mechanism (02) comprises a plurality of mounting frames (21), a plurality of slide grooves (22), a plurality of lead screws (23), a plurality of sliders (24), a plurality of first gears (25), a plurality of second gears (26) and a plurality of first motors (27). The bottom ends of the plurality of slide grooves (22) are respectively mounted on the top ends of the plurality of mounting frames (21), the plurality of lead screws (23) are respectively mounted in the plurality of slide grooves (22), the plurality of sliders (24) are respectively arranged on the plurality of lead screws (23), the inner rings of the plurality of first gears (25) are respectively mounted on the right parts of the plurality of lead screws (23), the outer rings of the plurality of first gears (25) are respectively meshed with the outer rings of the plurality of second gears (26), and the inner rings of the plurality of second gears (26) are respectively mounted on the output ends of the plurality of first motors (27).

4. The LED lamp housing cutting device according to claim 1, characterized in that: The fixing mechanism (03) comprises a fixing frame (31), a plurality of second electric cylinders (32) and a plurality of fixing plates (33); a plurality of baffles are arranged at the upper and lower ends of the fixing frame (31); the fixed ends of the plurality of slide grooves (22) are respectively mounted on the inner sides of the baffles of the fixing frame (31); and the plurality of fixing plates (33) are respectively mounted on the movable ends of the plurality of second electric cylinders (32).

5. The LED lamp housing cutting device according to claim 1, characterized in that: The cutting mechanism (04) comprises a bracket (41), a second motor (42), a third electric cylinder (43), a third motor (44), a fourth electric cylinder (45), a fourth motor (46) and a cutting knife (47), wherein the second motor (42) is mounted on the top end of the bracket (41), the right end of the third electric cylinder (43) is mounted on the output end of the second motor (42), a bearing is arranged on the output end of the third motor (44), the left end of the third electric cylinder (43) is mounted on the outer ring of the bearing at the output end of the third motor (44), the output end of the third motor (44) is connected to the top end of the fourth electric cylinder (45), the fourth motor (46) is mounted on the bottom end of the fourth electric cylinder (45), and the cutting knife (47) is mounted on the output end of the fourth motor (46).

6. The LED lamp housing cutting device according to claim 1, characterized in that: The grinding mechanism (05) comprises a fifth electric cylinder (51), a sixth electric cylinder (52), a fifth motor (53) and a grinding wheel (54), wherein the top end of the sixth electric cylinder (52) is mounted on the right end of the fifth electric cylinder (51), the fifth motor (53) is mounted on the bottom end of the sixth electric cylinder (52), and the grinding wheel (54) is mounted on the output end of the fifth motor (53).

7. The LED lamp housing cutting device according to claim 4, characterized in that: The collecting mechanism (06) comprises a mounting plate (61), a multi-stage electric cylinder (62), a push plate (63) and a collecting box (64); the left end of the multi-stage electric cylinder (62) is mounted on the right end of the mounting plate (61); the left end of the push plate (63) is mounted on the right end of the multi-stage electric cylinder (62); and the collecting box (64) is located below the fixing frame (31).

Citation Information

Patent Citations

  • LED lamps and lanterns that shell frame can cut

    CN206802845U