Surface grinding device for filter preparation
By designing a surface smoothing device for filter preparation with microcontroller regulation, the problems of uneven force and inconsistent accuracy in traditional devices are solved, and uniform grinding and high-precision processing of the filter surface are achieved.
Patent Information
- Application Number
- CN202420857019.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The surface smoothing device for traditional filter preparation has problems of uneven force and inconsistent accuracy during clamping and grinding, resulting in inconsistent flatness and machining accuracy of the filter surface.
A surface smoothing device for filter preparation including a base, a fixing block, a clamping mechanism and a grinding mechanism is designed. The microcontroller controls the operation of the electric push rod and the motor to achieve uniform clamping and grinding of the filter, ensuring that the force and grinding depth of each position are consistent.
This device can ensure that the filter surface is subjected to uniform clamping and grinding forces, improve the surface flatness and finish, and make the surface quality of the filter more consistent.
Smart Images

Figure CN222608997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter processing, in particular to a surface grinding device for filter preparation. Background Art
[0002] The filter is a filter circuit composed of capacitors, inductors and resistors. The filter can effectively filter out the frequency point of a specific frequency in the power line or the frequency outside the frequency point to obtain a power signal of a specific frequency, or eliminate the power signal after a specific frequency. However, the filter is generally formed by casting, which will produce more burrs on the surface of the filter, and its surface needs to be polished. The traditional surface polishing device for filter preparation adjusts the position of two electric push rods manually or automatically to clamp the two sides of the filter and apply a uniform clamping force. When polishing, the position of the grinding disc composed of a grinding wheel or a sanding belt is adjusted to polish the surface of the filter. There are some problems. The traditional surface polishing device for filter preparation may apply uneven force to the filter through the clamping method of two electric push rods, and adjusting the clamping force may not be convenient or accurate. At the same time, when adjusting the position of the grinding disc for polishing, it is impossible to ensure that the force and grinding depth of each grinding position are completely consistent, which is prone to inconsistency in the flatness and processing accuracy of the filter surface. For this reason, we propose a surface polishing device for filter preparation. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a surface grinding device for filter preparation, which can make the filter surface be subjected to uniform clamping force, thereby ensuring the consistency and accuracy of the filter surface, and at the same time ensuring that the entire filter surface is subjected to uniform grinding force, avoiding the problem of uneven grinding caused by adjusting the position of the grinding wheel, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface grinding device for filter preparation, comprising a base and a fixing block;
[0005] Base: The left end of the upper surface thereof is fixedly connected with a mounting frame, a guide slot is provided inside the mounting frame, a screw is rotatably connected to the bottom wall of the guide slot, a mounting plate is threadedly connected to the outer surface of the screw, the outer surface of the mounting plate is slidably connected to the inner wall of the guide slot, a grinding shell is fixedly connected to the right side of the mounting plate, a grinding mechanism is provided inside the grinding shell, and the upper and lower ends of the grinding mechanism extend to the outside of the upper and lower ends of the grinding shell respectively;
[0006] Fixed block: It is fixedly connected to the right end of the upper surface of the base. A slide groove is provided inside the fixed block. A clamping mechanism is provided inside the slide groove. The left and right ends of the clamping mechanism extend to the outside of the left and right ends of the fixed block respectively, so that the filter surface can be subjected to uniform clamping force, ensuring the consistency and accuracy of the filter surface. At the same time, it can ensure that the entire filter surface is subjected to uniform grinding force, avoiding the problem of uneven grinding caused by adjusting the position of the grinding disc.
[0007] Furthermore, it also includes a single-chip microcomputer, which is arranged at the front end of the upper surface of the base, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of the operation of the individual electrical appliances.
[0008] Furthermore, the top end of the screw is rotatably connected to the upper surface of the mounting frame, and the top end of the mounting frame is equipped with a second motor via bolts. The bottom end of the output shaft of the second motor is fixedly connected to the top end of the screw, and the input end of the second motor is electrically connected to the output end of the single-chip microcomputer, so that the motor can be moved up and down to adjust the appropriate grinding height.
[0009] Furthermore, the clamping mechanism includes a clamping plate, a guide groove, a slider, an extrusion block and a dovetail groove. The guide grooves are respectively opened on the inner walls of the upper and lower ends of the slide groove. The front and rear ends between the two guide grooves are respectively slidably connected with sliders. The left side of the slider is fixedly connected with a clamping plate. The opposite inner sides of the two sliders are opened with dovetail grooves. An extrusion block is slidably connected between the two dovetail grooves to fix the position and posture of the filter when it is flattened.
[0010] Furthermore, the clamping mechanism also includes an electric push rod, which is arranged at the right end of the upper surface of the base, the telescopic end of the electric push rod is fixedly connected to the right side surface of the extrusion block, and the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer to drive the clamping mechanism to clamp.
[0011] Furthermore, the grinding mechanism includes a fixed plate, a gear, a gear ring, a rotating shaft, a grinding disc 1, a rotating shaft and a grinding disc 2. The gear ring is fixedly connected to the inner wall of the grinding shell, the rotating shaft is rotatably connected to the upper surface of the grinding shell, the bottom end of the rotating shaft extends to the outside of the lower surface of the grinding shell, the bottom end of the rotating shaft is fixedly connected to the grinding disc 2, the outer surface of the rotating shaft located in the grinding shell is fixedly sleeved with a fixed plate, the lower surface of the fixed plate is rotatably connected with three rotating shafts, the outer surfaces of the three rotating shafts are respectively fixedly sleeved with gears, the outer surfaces of the three gears are all meshed with the inner teeth of a gear ring, and the bottom ends of the three rotating shafts are respectively fixedly connected with grinding disc 1, which can ensure that the entire filter surface is subjected to uniform grinding force.
[0012] Furthermore, the grinding mechanism also includes a motor 1, which is installed on the upper surface of the grinding shell by bolts, the bottom end of the output shaft of the motor 1 is fixedly connected to the top end of the rotating shaft, and the input end of the motor 1 is electrically connected to the output end of the single-chip microcomputer to drive the grinding mechanism for grinding.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the surface grinding device for filter preparation has the following advantages:
[0014] 1. The operation of the electric push rod is controlled by the single-chip microcomputer. The telescopic end of the electric push rod is pushed to the left to drive the extrusion block to move to the left, and then the extrusion block is squeezed with the two sliders, and then the two sliders are moved to the front and rear sides through the guide groove. Then the filter is placed between the two clamping plates and contacts with the upper surface of the base. Then the telescopic end of the electric push rod is extended to the right to drive the extrusion block to move to the right, and then the extrusion block cancels the extrusion force on the two sliders, and then the two sliders are moved to the front and rear sides through the guide groove, and then the two clamping plates are contacted with the front and rear sides of the filter for clamping to fix the position and posture of the filter during grinding, thereby ensuring the stability of the filter during grinding, making the filter surface subject to uniform clamping force, and ensuring the consistency and accuracy of the filter surface.
[0015] 2. The operation of motor 1 is regulated by the single-chip microcomputer. The output shaft of motor 1 drives the rotating shaft to rotate, and the rotating shaft drives the grinding disc 2 at the bottom to rotate. The rotating shaft drives the fixed plate to rotate. When the fixed plate rotates, the rotating shaft at the bottom rotates through the meshing of the gear and the gear ring, thereby driving the rotating shaft to rotate. At the same time, the rotating shaft drives the grinding disc 1 at the bottom to rotate. When the grinding assembly starts to run, the operation of motor 2 is regulated by the single-chip microcomputer. The output shaft of motor 2 drives the screw to rotate, and the screw is threadedly connected to the mounting plate, thereby driving the mounting plate to move downward or upward through the guide groove, thereby driving the grinding shell to move downward or upward until the grinding discs 1 and 2 are in contact with the surface of the filter for grinding, thereby ensuring that the entire filter surface is subjected to uniform grinding force, avoiding the problem of uneven grinding caused by adjusting the position of the grinding disc, effectively improving the flatness and finish of the surface, and making the surface quality of the filter more highly consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0018] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;
[0019] Figure 4 It is a schematic cross-sectional structural diagram of the right side of the utility model.
[0020] In the figure: 1 base, 2 mounting frame, 3 single chip microcomputer, 4 clamping mechanism, 41 clamping plate, 42 guide groove, 43 slider, 44 electric push rod, 45 extrusion block, 46 dovetail groove, 5 fixed block, 6 grinding shell, 7 grinding mechanism, 71 motor 1, 72 fixed plate, 73 gear, 74 ring gear, 75 rotating shaft, 76 grinding disc 1, 77 rotating shaft, 78 grinding disc 2, 8 motor 2, 9 mounting plate, 10 screw, 11 guide slide groove, 12 slide groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 , This embodiment provides a technical solution: a surface grinding device for filter preparation, comprising a base 1 and a fixing block 5;
[0023] Base 1: A mounting frame 2 is fixedly connected to the left end of its upper surface, a guide slot 11 is provided inside the mounting frame 2, a screw 10 is rotatably connected to the bottom wall of the guide slot 11, the top of the screw 10 is rotatably connected to the upper surface of the mounting frame 2, a motor 2 8 is installed on the top of the mounting frame 2 by bolts, the bottom end of the output shaft of the motor 2 8 is fixedly connected to the top of the screw 10, the input end of the motor 2 8 is electrically connected to the output end of the single-chip computer 3, a mounting plate 9 is threadedly connected to the outer surface of the screw 10, the outer surface of the mounting plate 9 is slidably connected to the inner wall of the guide slot 11, a grinding shell 6 is fixedly connected to the right side of the mounting plate 9, a grinding mechanism 7 is provided inside the grinding shell 6, and the upper and lower ends of the grinding mechanism 7 extend to the upper side of the grinding shell 6 respectively. On the outside of the lower two ends, the grinding mechanism 7 includes a fixed plate 72, a gear 73, a gear ring 74, a rotating shaft 75, a grinding disc 1 76, a rotating shaft 77 and a grinding disc 2 78. The gear ring 74 is fixedly connected to the inner wall of the grinding shell 6, and the rotating shaft 77 is rotatably connected to the upper surface of the grinding shell 6. The bottom end of the rotating shaft 77 extends to the outside of the lower surface of the grinding shell 6. The bottom end of the rotating shaft 77 is fixedly connected to the grinding disc 2 78. The outer surface of the rotating shaft 77 located in the grinding shell 6 is fixedly sleeved with a fixed plate 72. The lower surface of the fixed plate 72 is rotatably connected with three rotating shafts 75. The outer surfaces of the three rotating shafts 75 are respectively fixedly sleeved with gears 73. The outer surfaces of the three gears 73 are all meshed with the inner teeth of a gear ring 74. The bottoms of the three rotating shafts 75 are The ends are respectively fixedly connected with grinding discs 76. The grinding mechanism 7 also includes a motor 71. The motor 71 is installed on the upper surface of the grinding housing 6 by bolts. The bottom end of the output shaft of the motor 71 is fixedly connected to the top of the rotating shaft 77. The input end of the motor 71 is electrically connected to the output end of the single-chip computer 3. The operation of the motor 71 is regulated by the single-chip computer 3. The output shaft of the motor 71 drives the rotating shaft 77 to rotate, and the rotating shaft 77 drives the grinding disc 78 at the bottom to rotate. The rotating shaft 77 drives the fixed plate 72 to rotate. When the fixed plate 72 rotates, the rotating shaft 75 at the bottom rotates through the meshing of the gear 73 and the gear ring 74, thereby driving the rotating shaft 75 to rotate. At the same time, the rotating shaft 75 drives the grinding disc 76 at the bottom to rotate. When the grinding assembly is turned on, When the filter is started, the operation of the motor 2 8 is regulated by the single chip microcomputer 3, and the output shaft of the motor 2 8 drives the screw 10 to rotate. The screw 10 is threadedly connected to the mounting plate 9, and then drives the mounting plate 9 to move downward or upward through the guide slot 11, thereby driving the grinding housing 6 to move downward or upward until the grinding disc 1 76 and the grinding disc 2 78 are in contact with the surface of the filter for grinding, thereby ensuring that the entire filter surface is subjected to uniform grinding force, avoiding the problem of uneven grinding caused by adjusting the position of the grinding disc, effectively improving the flatness and finish of the surface, and making the surface quality of the filter more highly consistent, and also including a single chip microcomputer 3, the single chip microcomputer 3 is arranged at the front end of the upper surface of the base 1, and the input end of the single chip microcomputer 3 is electrically connected to an external power supply;
[0024] The fixing block 5 is fixedly connected to the right end of the upper surface of the base 1. A slide groove 12 is provided inside the fixing block 5. A clamping mechanism 4 is provided inside the slide groove 12. The left and right ends of the clamping mechanism 4 extend to the left and right ends of the fixed block 5 respectively. The clamping mechanism 4 includes a clamping plate 41, a guide groove 42, a slider 43, an extrusion block 45 and a dovetail groove 46. The guide grooves 42 are respectively provided on the inner walls of the upper and lower ends of the slide groove 12. The sliders 43 are slidably connected to the front and rear ends between the two guide grooves 42 respectively. The left side of the slider 43 is fixedly connected with the clamping plate 41. The opposite inner sides of the two sliders 43 are provided with dovetail grooves 46. The extrusion block 45 is slidably connected between the two dovetail grooves 46. The clamping mechanism 4 also includes an electric push rod 44. The electric push rod 44 is arranged at the right end of the upper surface of the base 1. The telescopic end of the electric push rod 44 is fixedly connected to the right side of the extrusion block 45. The input end of the electric push rod 44 is electrically connected to the single At the output end of the single chip machine 3, the electric push rod 44 is first operated by regulating the single chip machine 3, and the telescopic end of the electric push rod 44 is pushed to the left to drive the extrusion block 45 to move to the left, and then the extrusion block 45 is squeezed with the two sliders 43, and then the two sliders 43 are moved to the front and rear sides through the guide groove 42, and then the filter is placed between the two clamping plates 41 and contacts with the upper surface of the base 1, and then the telescopic end of the electric push rod 44 is telescoped to the right to drive the extrusion block 45 to move to the right, and then the extrusion block 45 cancels the extrusion force on the two sliders 43, and then the two sliders 43 are moved to the front and rear sides through the guide groove 42, and then until the two clamping plates 41 contact the front and rear sides of the filter for clamping, the position and posture of the filter during grinding are fixed, the stability of the filter during grinding is ensured, the filter surface is subjected to uniform clamping force, and the consistency and accuracy of the filter surface are ensured.
[0025] The working principle of a surface grinding device for filter preparation provided by the utility model is as follows: first, the electric push rod 44 is regulated to operate through the single chip microcomputer 3, and the telescopic end of the electric push rod 44 is pushed to the left to drive the extrusion block 45 to move to the left, and then the extrusion block 45 is squeezed by the two sliders 43, and then the two sliders 43 are moved to the front and rear sides through the guide grooves 42, and then the filter is placed between the two clamping plates 41 and contacts with the upper surface of the base 1, and then the telescopic end of the electric push rod 44 is telescoped to the right to drive the extrusion block 45 to move to the right, and then the extrusion block 45 cancels the extrusion force on the two sliders 43, and then the two sliders 43 are moved to the front and rear sides through the guide grooves 42, and then until the two clamping plates 41 contact the front and rear side surfaces of the filter for clamping, the position and posture of the filter during grinding are fixed, the stability of the filter during the grinding process is ensured, the filter surface is subjected to the action of uniform clamping force, the consistency and accuracy of the filter surface are ensured, and then the motor is regulated by the single chip microcomputer 3 When the gear 73 is in gear with the gear 74 engaged, the gear 75 is rotated, and the rotating shaft 75 drives the grinding disc 1 76 at the bottom to rotate. When the grinding assembly starts to operate, the single chip microcomputer 3 controls the operation of the motor 2 8, and the output shaft of the motor 2 8 drives the screw 10 to rotate. The screw 10 is threadedly connected to the mounting plate 9, and then drives the mounting plate 9 to move downward or upward through the guide groove 11, thereby driving the grinding housing 6 to move downward or upward until the grinding disc 1 76 and the grinding disc 2 78 are in contact with the surface of the filter for grinding, thereby ensuring that the entire filter surface is subjected to uniform grinding force, avoiding the problem of uneven grinding caused by adjusting the position of the grinding disc, effectively improving the flatness and finish of the surface, and making the surface quality of the filter more highly consistent.
[0026] It is worth noting that the specific model of the single chip microcomputer 3 disclosed in the above embodiment is S7-200, the electric push rod 44 can be SM-38STG-1000N, the motor 1 71 and the motor 2 8 can be YBE4-0.75KW-2, and the single chip microcomputer 3 controls the operation of the electric push rod 44, the motor 1 71 and the motor 2 8 using methods commonly used in the prior art.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A surface grinding device for filter preparation, characterized in that: It comprises a base (1) and a fixing block (5); Base (1): A mounting frame (2) is fixedly connected to the left end of its upper surface, a guide slot (11) is provided inside the mounting frame (2), a screw rod (10) is rotatably connected to the bottom wall of the guide slot (11), a mounting plate (9) is threadedly connected to the outer surface of the screw rod (10), the outer surface of the mounting plate (9) is slidably connected to the inner wall of the guide slot (11), a grinding shell (6) is fixedly connected to the right side surface of the mounting plate (9), a grinding mechanism (7) is provided inside the grinding shell (6), and upper and lower ends of the grinding mechanism (7) extend to the outside of the upper and lower ends of the grinding shell (6) respectively; A fixed block (5) is fixedly connected to the right end of the upper surface of the base (1). A slide groove (12) is provided inside the fixed block (5). A clamping mechanism (4) is provided inside the slide groove (12). The left and right ends of the clamping mechanism (4) extend to the outside of the left and right ends of the fixed block (5) respectively.
2. A surface grinding device for filter preparation according to claim 1, characterized in that: It also comprises a single-chip microcomputer (3), which is arranged at the front end of the upper surface of the base (1), and the input end of the single-chip microcomputer (3) is electrically connected to an external power supply.
3. A surface grinding device for filter preparation according to claim 2, characterized in that: The top end of the screw rod (10) is rotatably connected to the upper surface of the mounting frame (2); a second motor (8) is mounted on the top end of the mounting frame (2) via bolts; the bottom end of the output shaft of the second motor (8) is fixedly connected to the top end of the screw rod (10); and the input end of the second motor (8) is electrically connected to the output end of the single-chip computer (3).
4. A surface grinding device for filter preparation according to claim 2, characterized in that: The clamping mechanism (4) comprises a clamping plate (41), a guide groove (42), a slider (43), an extrusion block (45) and a dovetail groove (46), wherein the guide groove (42) is respectively formed on the inner wall at the upper and lower ends of the slide groove (12), the sliders (43) are slidably connected to the front and rear ends between the two guide grooves (42), the left side surfaces of the sliders (43) are fixedly connected to the clamping plate (41), the opposite inner side surfaces of the two sliders (43) are formed with dovetail grooves (46), and the extrusion block (45) is slidably connected between the two dovetail grooves (46).
5. A surface grinding device for filter preparation according to claim 4, characterized in that: The clamping mechanism (4) further comprises an electric push rod (44), the electric push rod (44) being arranged at the right end of the upper surface of the base (1), the telescopic end of the electric push rod (44) being fixedly connected to the right side surface of the extrusion block (45), and the input end of the electric push rod (44) being electrically connected to the output end of the single chip computer (3).
6. A surface grinding device for filter preparation according to claim 2, characterized in that: The grinding mechanism (7) comprises a fixed plate (72), a gear (73), a gear ring (74), a rotating shaft (75), a grinding disc 1 (76), a rotating shaft (77) and a grinding disc 2 (78), wherein the gear ring (74) is fixedly connected to the inner wall of the grinding shell (6), the rotating shaft (77) is rotatably connected to the upper surface of the grinding shell (6), the bottom end of the rotating shaft (77) extends to the outside of the lower surface of the grinding shell (6), the bottom end of the rotating shaft (77) is fixedly connected to the grinding disc 2 (78), the outer surface of the rotating shaft (77) located in the grinding shell (6) is fixedly sleeved with a fixed plate (72), the lower surface of the fixed plate (72) is rotatably connected to three rotating shafts (75), the outer surfaces of the three rotating shafts (75) are respectively fixedly sleeved with gears (73), the outer surfaces of the three gears (73) are all meshed with the inner teeth of a gear ring (74), and the bottom ends of the three rotating shafts (75) are respectively fixedly connected to the grinding disc 1 (76).
7. A surface grinding device for filter preparation according to claim 6, characterized in that: The grinding mechanism (7) further comprises a motor 1 (71), wherein the motor 1 (71) is mounted on the upper surface of the grinding housing (6) by means of bolts, the bottom end of the output shaft of the motor 1 (71) is fixedly connected to the top end of the rotating shaft (77), and the input end of the motor 1 (71) is electrically connected to the output end of the single-chip computer (3).