Powder flattening device

By designing the powder laying device, the mixing material is combed in multiple directions using the first combing mechanism and the second combing mechanism, the problem of insufficient flatness of raw materials before molding is solved, and the uniformity and production efficiency of the nano-heat insulation plate thickness are improved.

CN222610216UActive Publication Date: 2025-03-14GONG YI VAN RES INNOVATION COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202421243163.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, the raw materials before molding are not flat enough, resulting in poor uniformity of the thickness of the nano-heat insulation plate, affecting the thermal insulation performance and production efficiency.

Method used

A powder laying device is designed, including a rack platform, a material trough, a first combing mechanism and a second combing mechanism. The comb heads of the first comb mechanism and the second comb mechanism move in the horizontal direction, and the mixture is preliminarily and secondaryly combed from the left and right and front and rear directions respectively to ensure that the powder is evenly laid.

Benefits of technology

Through the use of the powder laying device, the uniformity of the laying of the mixture before pressing is significantly improved, thereby improving the uniformity of the thickness of the prepared nano-heat insulation plate, and improving the quality and production efficiency of the product.

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Abstract

The utility model provides a powder spreading device, which relates to the technical field of powder spreading and comprises a rack platform, a trough is fixedly mounted on the rack platform, and a first combing mechanism and a second combing mechanism are mounted on the rack platform. The first material combing mechanism comprises a first adjusting assembly and a first material combing head arranged on the first adjusting assembly, and the second material combing mechanism comprises a second adjusting assembly and a second material combing head arranged on the second adjusting assembly. The first combing mechanism is arranged on the right side of the rack platform, the second combing mechanism is arranged on the rear side of the rack platform, a mixture can be primarily combed in the left-right direction through a first combing head of the first combing mechanism, and then the mixture is secondarily combed in the front-back direction through a second combing head of the second combing mechanism; and the paving uniformity before the mixture is pressed can be improved, so that the thickness uniformity of the prepared nano heat insulation plate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder paving, in particular to a powder paving device. Background Art

[0002] In the preparation process of existing nano thermal insulation boards, the raw materials are usually powdery, granular or similar-shaped blanks, which require a molding process. Molding is usually performed by closing the mold and applying pressure to form and solidify it. The molding process is simple and has low production costs, so it has always been an important molding process in industrial production. The nano thermal insulation board is made by mixing the insulation powder and the base material fiber together, placing it in a molding groove, and then pressing it into a finished board product through molding.

[0003] The uniformity of the thickness of the nano insulation board has a significant impact on its thermal insulation performance. Therefore, in the production of nano insulation boards, the adjustment of the thickness of the nano insulation board is an important process direction. Therefore, flattening the raw materials before molding is an important process step. The flattening of the powder can ensure that the density and quality of each part of the nano insulation board are consistent during the processing, avoiding uneven thickness or local over-density, which is crucial to the quality and performance of the product. In addition, the flattening of the powder also helps to improve the processing efficiency, because the evenly distributed powder can reduce the adjustment and correction time during the processing, thereby improving production efficiency.

[0004] Therefore, the utility model proposes a powder paving device to solve the problem that the raw material is not flat before molding in the general technology. Utility Model Content

[0005] The utility model aims to provide a powder material leveling device, aiming to solve the problem that the raw materials are not leveled enough before molding in the general technology.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: the powder paving device comprises: a frame platform, a material trough is fixedly installed on the frame platform, and a first combing mechanism and a second combing mechanism are installed on the frame platform;

[0007] The first combing mechanism comprises a first adjusting component and a first combing head arranged on the first adjusting component, and the first adjusting component is used to drive the first combing head to extend into the material slot and comb the material in a horizontal direction;

[0008] The second combing mechanism includes a second adjusting component and a second combing head arranged on the second adjusting component, the second adjusting component is used to drive the second combing head to extend into the material slot to comb the material in the horizontal direction, and the moving directions of the first combing head and the second combing head are perpendicular to each other.

[0009] The beneficial effect is: by arranging a first combing mechanism on the right side of the frame platform and a second combing mechanism on the rear side of the frame platform, the mixture can be preliminarily combed in the left and right directions by the first combing head of the first combing mechanism, and then the mixture can be secondary combed in the front and back directions by the second combing head of the second combing mechanism, which can improve the uniformity of the flattening of the mixture before pressing, thereby improving the uniformity of the thickness of the prepared nano thermal insulation board.

[0010] A further technical solution of the present invention is that at least one of the first combing mechanisms is arranged in the length direction of the frame platform, and at least one of the second combing mechanisms is arranged in the width direction of the frame platform.

[0011] A further technical solution of the utility model is that the first combing mechanism and the second combing mechanism have the same structure.

[0012] A further technical solution of the utility model is that the first adjustment component includes a first telescopic structure extending along the depth direction of the material trough and a second telescopic structure connected to the first telescopic structure, the first combing head is arranged at the movable end of the second telescopic structure, and the second telescopic structure is used to drive the first combing head to move along the extension direction perpendicular to the first telescopic structure.

[0013] A further technical solution of the utility model is that the first telescopic structure includes a mounting frame, one end of the mounting frame is fixedly connected to the frame platform, the other end of the mounting frame is fixedly mounted with a second mounting plate, the second mounting plate is arranged along the depth direction of the material trough, and a lifting plate is fixedly mounted on the mounting frame, the lifting plate slides up and down along the length direction of the second mounting plate, and the lifting plate is used to drive the second telescopic structure to slide.

[0014] A further technical solution of the utility model is that a slider is fixedly installed on the lifting plate, a slide rail arranged along its length direction is fixedly installed on the second mounting plate, and the slider is slidably installed inside the slide rail so that the lifting plate can slide up and down along the length direction of the slide rail.

[0015] The beneficial effect is that it is convenient for the user to adjust the lifting plate, thereby facilitating the adjustment of the height of the first combing head so that it can smoothly enter the inside of the material trough.

[0016] A further technical solution of the utility model is that the second telescopic structure includes an electric telescopic rod, the electric telescopic rod includes a fixed end and a movable end, the fixed end is fixedly mounted on the lifting plate, and the first combing head is fixedly mounted on the movable end of the electric telescopic rod.

[0017] A further technical solution of the utility model is that a limit plate is fixedly installed on the fixed end of the electric telescopic rod, and limit sleeves are fixedly installed on both ends of the limit plate. A second limit rod is fixedly installed on the first combing head, and the second limit rod is arranged along a length direction parallel to the electric telescopic rod. The two second limit rods are respectively slidably installed inside the two limit sleeves along their own length directions.

[0018] The beneficial effect is that it can prevent the first combing head from rotating and deviating when the electric telescopic rod drives the first combing head to move.

[0019] A further technical solution of the utility model is that the first combing head comprises an angle steel fixedly mounted on the movable end of the electric telescopic rod, and a plurality of combing teeth are movably mounted inside the angle steel.

[0020] A further technical solution of the utility model is that a reinforcement plate is detachably mounted on the angle steel, a positioning plate is fixedly mounted on the comb teeth, and the positioning plate is clamped between the reinforcement plate and the angle steel.

[0021] The beneficial effect is that it is convenient for users to replace the comb teeth and adjust the intervals between the plurality of comb teeth. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model.

[0023] Figure 2 It is a structural schematic diagram of the first combing mechanism from a first viewing angle in a specific embodiment of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the first combing mechanism from a second viewing angle in a specific embodiment of the utility model.

[0025] Figure 4 It is an exploded view of the first combing head in a specific embodiment of the utility model.

[0026] In the figure: 1-frame platform, 11-first limiting rod, 12-material trough, 13-molding plate, 14-driving mechanism, 2-first combing mechanism, 21-mounting frame, 22-first mounting plate, 23-second mounting plate, 231-slide rail, 24-lifting gas rod, 241-lifting plate, 242-slider, 25-electric telescopic rod, 26-limiting plate, 261-limiting sleeve, 27-first combing head, 271-angle steel, 272-mounting groove, 273-combing teeth, 274-positioning plate, 275-reinforcement plate, 28-second limiting rod, 3-second combing mechanism, 31-second combing head. DETAILED DESCRIPTION

[0027] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0028] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined. In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] The continuous thickness measuring device of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0030] like Figure 1 As shown, a powder paving device includes a frame platform 1, first limit rods 11 are fixedly installed at the four corners of the upper surface of the frame platform 1, a material trough 12 is fixedly installed on the upper surface of the frame platform 1, the outer surfaces of the four first limit rods 11 are sleeved with molding plates 13, and the tops of the outer surfaces of the four first limit rods 11 are fixedly installed with driving mechanisms 14 for driving the molding plates 13. The driving mechanism 14 drives the molding plates 13 to descend to close the mold and pressurize the mixture inside the material trough 12, so that it is formed and solidified into a nano thermal insulation board. In this embodiment, the mixture is made by mixing thermal insulation powder and base material fiber.

[0031] like Figure 1-Figure 2 As shown, a first combing mechanism 2 and a second combing mechanism 3 are installed on the frame platform 1, and the first combing mechanism 2 and the second combing mechanism 3 are vertically distributed. The first combing mechanism 2 reciprocates horizontally along the length direction of the material trough 12 to perform initial combing on the mixed material inside the material trough 12, and the second combing mechanism 3 reciprocates horizontally along the width direction of the material trough 12 to perform secondary combing on the mixed material inside the material trough 12 in different directions. Through multiple combing in different directions, the mixed material inside the material trough 12 can be evenly spread, thereby improving the uniformity of the thickness of the nano thermal insulation board made by hot pressing and curing the mixed material.

[0032] like Figure 2-Figure 3 As shown, the first combing mechanism 2 includes a first adjusting component and a first combing head 27 arranged on the first adjusting component, the first adjusting component is used to drive the first combing head 27 to extend into the material slot 12 to comb the material in the horizontal direction, the second combing mechanism 3 includes a second adjusting component and a second combing head 31 arranged on the second adjusting component, the second adjusting component is used to drive the second combing head 31 to extend into the material slot 12 to comb the material in the horizontal direction, the moving directions of the first combing head 27 and the second combing head 31 are perpendicular to each other, at least one first combing mechanism 2 is arranged in the length direction of the frame platform 1, and at least one second combing mechanism 3 is arranged in the width direction of the frame platform 1, and the structures of the first combing mechanism 2 and the second combing mechanism 3 are the same.

[0033] The first adjustment component includes a first telescopic structure extending along the depth direction of the material trough 12 and a second telescopic structure connected to the first telescopic structure. The first combing head 27 is arranged at the movable end of the second telescopic structure, and the second telescopic structure is used to drive the first combing head 27 to move along the extension direction perpendicular to the first telescopic structure.

[0034] The first telescopic structure includes a mounting frame 21, which is L-shaped. In the present embodiment, the mounting frame 21 is formed by splicing square tubes. The shorter end of the mounting frame 21 is fixedly connected to the rack platform 1 through a first mounting plate 22. A second mounting plate 23 is fixedly installed on one side of the longer end of the mounting frame 21. A lifting gas rod 24 is fixedly installed on one side of the mounting frame 21 and on the bottom of the outer side of the second mounting plate 23. A lifting plate 241 is fixedly installed on the top of the movable end of the lifting gas rod 24. Slide rails 231 are fixedly installed on both sides of the outer side of the second mounting plate 23. Two sliders 242 are fixedly installed on the inner side of the lifting plate 241. The lifting plate 241 is slidably connected to the two slide rails 231 respectively through two sliders 242. The lifting plate 241 can slide up and down along the length direction of the slide rail 231 under the drive of the lifting gas rod 24.

[0035] The second telescopic structure includes an electric telescopic rod 25 fixedly mounted on the outer surface of the lifting plate 241, a limit plate 26 fixedly mounted on the outer surface of the fixed end of the electric telescopic rod 25 near the movable end, and limit sleeves 261 fixedly mounted on both ends of the limit plate 26, a first combing head 27 fixedly mounted on the movable end of the electric telescopic rod 25, and second limit rods 28 fixedly mounted on both ends of one side of the first combing head 27, and two second limit rods 28 are respectively slidably mounted inside the two limit sleeves 261, and the first combing head 27 is limited by the two second limit rods 28 so that the first combing head 27 can reciprocate left and right under the drive of the electric telescopic rod 25, so as to perform initial combing of the mixed material inside the material trough 12.

[0036] like Figure 4 As shown, the first combing head 27 includes an angle steel 271 fixedly mounted on the movable end of the electric telescopic rod 25, and a mounting groove 272 is provided on the other side of the angle steel 271. A plurality of combing teeth 273 are movably mounted inside the mounting groove 272. The plurality of combing teeth 273 are evenly distributed along the front-to-back direction, and a positioning plate 274 is fixedly mounted on the top of each combing tooth 273. A reinforcing plate 275 is fixedly mounted on the angle steel 271 by bolts, and the positioning plate 274 is located between the angle steel 271 and the reinforcing plate 275, and the two sides of the positioning plate 274 are respectively stopped against each other by the angle steel 271 and the reinforcing plate 275, so that the positioning plate 274 is fixedly limited by the reinforcing plate 275 to achieve the purpose of fixing the combing teeth 273, which can facilitate the user to replace the combing teeth 273 and adjust the spacing between the plurality of combing teeth.

[0037] like Figure 2 As shown, the second combing mechanism 3 has a second combing head 31. The structure and driving method of the second combing head 31 are exactly the same as those of the first combing head 27, but the second combing head 31 and the first combing head 27 are arranged perpendicular to each other, that is, the second combing head 31 can be driven to perform reciprocating motion in the forward and backward directions to perform secondary combing on the mixed material inside the material trough 12.

[0038] During use, first start the electric telescopic rod 25 to move the first combing head 27 to the position of the material trough 12, and control the first combing head 27 to descend through the lifting gas rod 24 so that the bottom end of the combing teeth 273 is close to the inner bottom wall of the material trough 12, and start the electric telescopic rod 25 again to make the first combing head 27 reciprocate in the left and right directions in the material trough 12 to perform preliminary combing of the mixed material, and then restore the first combing head 27 to the initial position, and move the second combing head 31 to the inside of the material trough 12 to perform secondary combing of the mixed material in the front and back directions. After the secondary combing is completed, the second combing head 31 is reset, and finally the mold plate 13 is transported to the material trough 12 through the driving mechanism 14 to hot-press and solidify the mixed material after the secondary combing to make a nano thermal insulation board.

[0039] In the utility model, by arranging a first combing mechanism 2 on the right side of the frame platform 1 and a second combing mechanism 3 on the rear side of the frame platform 1, the first combing head 27 of the first combing mechanism 2 can perform preliminary combing on the mixture in the left-right direction, and then the second combing head 31 of the second combing mechanism 3 can perform secondary combing on the mixture in the front-back direction, which can improve the uniformity of the flattening of the mixture before pressing, and thus improve the uniformity of the thickness of the prepared nano thermal insulation board.

[0040] Finally, it should be noted that the above implementation modes are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred implementation modes, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. A powder paving device, characterized in that: It comprises a frame platform (1), a material trough (12) is fixedly mounted on the frame platform (1), and a first material combing mechanism (2) and a second material combing mechanism (3) are mounted on the frame platform (1); The first combing mechanism (2) comprises a first adjusting component and a first combing head (27) arranged on the first adjusting component, wherein the first adjusting component is used to drive the first combing head (27) to extend into the material slot (12) and comb the material in a horizontal direction; The second combing mechanism (3) comprises a second adjusting component and a second combing head (31) arranged on the second adjusting component, the second adjusting component being used to drive the second combing head (31) to extend into the material slot (12) to comb the material in a horizontal direction, and the moving directions of the first combing head (27) and the second combing head (31) are perpendicular to each other.

2. A powder paving device according to claim 1, characterized in that: At least one of the first combing mechanisms (2) is arranged in the length direction of the frame platform (1), and at least one of the second combing mechanisms (3) is arranged in the width direction of the frame platform (1).

3. A powder paving device according to claim 1 or 2, characterized in that: The first combing mechanism (2) and the second combing mechanism (3) have the same structure.

4. A powder paving device according to claim 3, characterized in that: The first adjustment component comprises a first telescopic structure extending in the depth direction of the material trough (12) and a second telescopic structure connected to the first telescopic structure, the first combing head (27) being arranged at the movable end of the second telescopic structure, and the second telescopic structure being used to drive the first combing head (27) to move in a direction perpendicular to the extension direction of the first telescopic structure.

5. A powder paving device according to claim 4, characterized in that: The first telescopic structure comprises a mounting frame (21), one end of the mounting frame (21) is fixedly connected to the frame platform (1), the other end of the mounting frame (21) is fixedly mounted with a second mounting plate (23), the second mounting plate (23) is arranged along the depth direction of the material trough (12), and a lifting plate (241) is fixedly mounted on the mounting frame (21), the lifting plate (241) slides up and down along the length direction of the second mounting plate (23), and the lifting plate (241) is used to drive the second telescopic structure to slide.

6. A powder paving device according to claim 5, characterized in that: A slider (242) is fixedly mounted on the lifting plate (241), and a slide rail (231) arranged along the length direction thereof is fixedly mounted on the second mounting plate (23). The slider (242) is slidably mounted inside the slide rail (231) so that the lifting plate (241) can slide up and down along the length direction of the slide rail (231).

7. A powder paving device according to claim 4, characterized in that: The second telescopic structure comprises an electric telescopic rod (25), the electric telescopic rod (25) comprising a fixed end and a movable end, the fixed end being fixedly mounted on the lifting plate (241), and the first combing head (27) being fixedly mounted on the movable end of the electric telescopic rod (25).

8. A powder paving device according to claim 7, characterized in that: A limit plate (26) is fixedly mounted on the fixed end of the electric telescopic rod (25), and limit sleeves (261) are fixedly mounted on both ends of the limit plate (26). A second limit rod (28) is fixedly mounted on the first combing head (27), and the second limit rod (28) is arranged along a length direction parallel to the electric telescopic rod (25). Two second limit rods (28) are slidably mounted inside the two limit sleeves (261) respectively along their own length directions.

9. A powder paving device according to claim 8, characterized in that: The first combing head (27) comprises an angle steel (271) fixedly mounted on the movable end of the electric telescopic rod (25), and a plurality of combing teeth (273) are movably mounted inside the angle steel (271).

10. A powder paving device according to claim 9, characterized in that: A reinforcing plate (275) is detachably mounted on the angle steel (271), a positioning plate (274) is fixedly mounted on the comb teeth (273), and the positioning plate (274) is sandwiched between the reinforcing plate (275) and the angle steel (271).