Novel flexible scraping device of belt conveyor

By installing a liftable scraper device on the belt machine, the problem of clogging and overflowing of tobacco stems and tobacco wires is solved, and effective adjustment and control of the material through height is achieved.

CN222612204UActive Publication Date: 2025-03-14CHINA TOBACCO ANHUI RECONSTITUTED TOBACCO SCI & TECH CO LTD
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Patent Information

Application Number
CN202421387829.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The prior art cannot effectively solve the problems of blockage and overflow of tobacco stems and tobacco wires during the conveying process of belt conveying, and cannot adjust the material passing height.

Method used

A new type of flexible scraping device for belt conveyors is designed, including a liftable frame and scraper mounted above belt conveyors, to control material passing height by adjusting the height of the scraper, and to provide reset and blocking effects for the scraper through a combination of hinges, torsion springs and springs.

Benefits of technology

It effectively solves the problem of blockage and overflow of tobacco wire and tobacco stem materials. By adjusting the height of the scraper, it ensures that the material passes appropriately during the transportation process to avoid overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel flexible scraping device of a belt conveyor, which comprises a rack arranged above the belt conveyor, and a liftable scraping plate is arranged on the rack. The tobacco stem and tobacco shred conveying device is simple in structure and high in practicability, the passing height of tobacco stem and tobacco shred materials in the conveying process is adjusted through the liftable scraping plate, the conveyed tobacco stem and tobacco shred materials are scraped to be flat, and the problem that the tobacco stem and tobacco shred materials are blocked and overflow is effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to a novel flexible scraping device for a belt conveyor. Background Art

[0002] With the increase in the output of silk and stem production lines, a large amount of tobacco stems and shredded tobacco accumulate on the conveyor belts. The tobacco stems and shredded tobacco are blocked on the conveyor belts, causing the accumulation height to be too high or even overflowing from the conveyor belts.

[0003] In the past, the problem was solved by manually loosening the tobacco stems and tobacco shreds at the blocked parts. However, the passing height of the tobacco stems and tobacco shreds during the conveying process could not be adjusted, and the problem of tobacco shreds and tobacco stems blocking and overflowing could not be completely and effectively solved. Utility Model Content

[0004] The utility model aims to provide a novel flexible scraper device for a belt conveyor to solve the above technical problems.

[0005] The utility model provides a novel flexible scraper device for a belt conveyor, which comprises a frame installed above the belt conveyor, and a scraper which can be lifted and lowered is installed on the frame.

[0006] Furthermore, the frame includes relatively arranged brackets, the bottom of the brackets is mounted on the side plates of the belt conveyor, and the scraper is detachably mounted on the brackets.

[0007] Furthermore, a liftable cross brace is provided between the brackets, two ends of the cross brace are respectively mounted on the brackets arranged opposite to each other, and the scraper is mounted on the cross brace.

[0008] Furthermore, a vertically arranged long slot is provided on the bracket, an adjusting bolt inserted into the long slot is provided at a position of the cross brace close to the long slot, and a nut threadedly connected to the adjusting bolt is provided on a side of the bracket away from the cross brace.

[0009] Furthermore, the scraper is hingedly mounted on the cross brace.

[0010] Furthermore, a U-shaped plate is installed on the cross brace, and the surface of the U-shaped plate close to the material removal direction is hingedly connected to the scraper.

[0011] Furthermore, the bottom of the U-shaped plate is located on a side of the scraper close to the incoming material direction.

[0012] Furthermore, a torsion spring is installed at the hinge between the scraper and the U-shaped plate.

[0013] Furthermore, a lug plate is provided on the cross brace, and the lug plate is connected to the scraper plate via a spring.

[0014] Furthermore, two ends of the spring are detachably connected to the scraper plate and the ear plate through bolts with holes.

[0015] The utility model has the advantages of simple structure and strong practicality. By arranging a liftable scraper plate, the passing height of tobacco stems and tobacco shreds can be adjusted during the conveying process, and the conveyed tobacco stems and tobacco shreds can be scraped flat, thus effectively solving the problem of blockage and overflow of tobacco shreds and tobacco stems. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the structure of Example 1 of the utility model;

[0018] Figure 2 This is a schematic diagram of the frame structure of Example 1 of the utility model;

[0019] Figure 3 It is a side view of embodiment 1 of the utility model;

[0020] Figure 4 It is a side view of embodiment 2 of the utility model;

[0021] Figure 5 It is a side view of embodiment 3 of the utility model;

[0022] Description of reference numerals:

[0023] In the figure: 1-frame, 101 bracket, 102-cross brace, 103-U-shaped plate, 104-ear plate, 105-long slot, 2-hinge, 3-scraper, 4-spring, 5-bolt with hole, 6-threaded sleeve, 7-telescopic cylinder; DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] Example 1

[0028] like Figure 1-Figure 3 As shown:

[0029] A novel flexible scraper device for a belt conveyor comprises a frame 1 installed above the belt conveyor, on which a scraper 3 which can be raised and lowered is installed.

[0030] The frame 1 includes brackets 101 arranged opposite to each other. The bottom of the brackets 101 is installed on the side plate of the belt conveyor. A liftable cross brace 102 is arranged between the brackets 101. Both ends of the cross brace 102 are detachably installed on the brackets 101 arranged opposite to each other.

[0031] The bracket 101 is provided with a vertically arranged long slot 105 , and the cross brace 102 is provided with an adjusting bolt inserted into the long slot 105 near the long slot 105 , and a nut threadedly connected to the adjusting bolt is provided on the side of the bracket 101 away from the cross brace 102 .

[0032] The cross brace 102 and the bracket 101 are relatively fixed by a combination of nuts and adjusting bolts. After adjusting the height of the cross brace 102, the height of the cross brace 102 is fixed by adjusting bolts and nuts, and then the passing height of tobacco stems and tobacco materials during the conveying process is adjusted to avoid excessive accumulation of materials and overflow of the belt conveyor.

[0033] A U-shaped plate 103 is installed at the position of the cross brace 102 close to the belt conveyor. The surface of the U-shaped plate 103 close to the material removal direction is hingedly connected to the scraper 3 through a hinge 2. The bottom of the U-shaped plate 103 is located on the side of the scraper 3 close to the material incoming direction. The bottom of the U-shaped plate 103 limits the rotation direction of the scraper 3. The scraper 3 can only rotate in the material removal direction through the hinge 2, and cannot rotate in the material incoming direction.

[0034] A torsion spring is installed at the hinge between the scraper 3 and the U-shaped plate 103. The torsion spring provides a reset function for the scraper 3 and resists the thrust of the higher accumulated materials to push the scraper 3 to rotate in the material removal direction, thereby preventing the scraper 3 from rotating under the push of the materials, causing the height of the materials passing through to increase and still overflowing from the belt conveyor.

[0035] In addition to the above-mentioned technical solution of setting the torsion spring, an ear plate 104 can also be provided on the cross brace 102, and the ear plate 104 is connected to the scraper 3 through a spring 4, and the two ends of the spring 4 are detachably connected to the scraper 3 and the ear plate 104 through a bolt with a hole 5 respectively.

[0036] The hole bolts 5 are respectively installed on the scraper 3 and the ear plate 104. The connecting ends of the hole bolts 5 pass through the scraper 3 and the ear plate 104 and are connected to the ends of the spring 4. The two ends of the spring 4 are respectively detachably connected to the circular holes on the connecting ends of the hole bolts 5.

[0037] The combination of the spring 4 and the bolt with a hole 5 provides a reset function for the scraper 3, and at the same time resists the thrust of the higher accumulated materials to push the scraper 3 to rotate in the material removal direction, thereby preventing the scraper 3 from rotating under the push of the materials, causing the height of the materials passing through to increase and still overflowing from the belt conveyor.

[0038] The utility model has a simple structure and strong practicality. By arranging a liftable scraper 3 to adjust the passing height of tobacco stems and tobacco shreds during the conveying process, the conveyed tobacco stems and tobacco shreds are scraped flat, effectively solving the problem of blockage and overflow of tobacco shreds and tobacco stems.

[0039] Example 2

[0040] like Figure 4 As shown, in this embodiment, a threaded sleeve 6 is respectively provided on the scraper plate 3 and the ear plate 104 , the threaded sleeve 6 is coaxially arranged with the hole bolt 5 , and the hole bolt 5 is threadedly connected with the threaded sleeve 6 .

[0041] When in use, the threaded sleeve 6 is fixedly installed on the scraper 3 and the ear plate 104 respectively, and then the hole bolt 5 is assembled into the threaded sleeve 6. The connecting end of the hole bolt 5 passes through the scraper 3 and the ear plate 104 and is connected to the end of the spring 4.

[0042] The hole bolt 5 is threadedly connected to the threaded sleeve 6, and the hole bolt 5 is slidingly connected to the scraper 3 and the ear plate 104. The extended length of the connection end of the hole bolt 5 is adjusted by screwing the hole bolt 5. After adjustment, the end of the spring 4 is connected to the connection end of the hole bolt 5.

[0043] Except for the above technical solutions, other technical solutions not mentioned are the same as those in Example 1 and will not be described again.

[0044] In this embodiment, the operator adjusts the tension of the spring 4 to provide a reset function for the scraper 3 according to the conveying situation when the materials of different compactness are piled up too high, resist the thrust of the materials pushing the scraper 3 to rotate in the material removal direction, and avoid the situation where the materials are piled up too high and overflow from the belt conveyor.

[0045] Example 3

[0046] like Figure 5 As shown, in this embodiment, a threaded sleeve 6 is connected to the outer thread of the hole bolt 5, and the connecting end of the hole bolt 5 passes through the scraper 3 and the ear plate 104 and is connected to the end of the spring 4, and the connecting end of the hole bolt 5 is slidably connected to the scraper 3 and the ear plate 104.

[0047] A telescopic cylinder 7 is provided between the threaded sleeve 6 and the scraper 3, and a telescopic cylinder 7 is also provided between the threaded sleeve 6 and the ear plate 104. The telescopic end of the telescopic cylinder 7 is connected to the threaded sleeve 6. The extension length of the connecting end of the hole bolt 5 is adjusted by the extension of the telescopic cylinder 7, and then the tension of the spring 4 is adjusted. The operator can adjust the tension of the spring 4 according to the tightness of the conveyed material.

[0048] A control button can be connected to the telescopic cylinder 7, and the operator only needs to operate the control button to adjust the tension of the spring 4, omitting the complicated process of manually adjusting the extension length of the hole bolt 5 and then connecting it to the end of the spring 4, reducing the operating steps and reducing labor intensity.

[0049] Except for the above technical solutions, other technical solutions not mentioned are the same as those in Example 1 and will not be described again.

[0050] In this embodiment, the operator adjusts the tension of the spring 4 to provide a reset function for the scraper 3 when conveying materials with different densities that are too high and resist the thrust of the materials pushing the scraper 3 to rotate in the material removal direction, thereby preventing the scraper 3 from rotating under the push of the materials, causing the height of the materials passing through to increase and overflow from the belt conveyor.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A new type of flexible scraper device for belt conveyor, characterized in that: It includes a frame installed above the belt conveyor, and a liftable scraper is installed on the frame; the frame includes relatively arranged brackets, the bottom of the brackets is installed on the side plate of the belt conveyor, and the scraper is detachably installed on the brackets; a liftable cross brace is provided between the brackets, the two ends of the cross brace are respectively installed on the relatively arranged brackets, and the scraper is installed on the cross brace; a vertically arranged long groove is opened on the bracket, and an adjusting bolt inserted into the long groove is provided at a position of the cross brace close to the long groove, and a nut threadedly connected to the adjusting bolt is provided on the side of the bracket away from the cross brace; a U-shaped plate is installed on the cross brace, and the surface of the U-shaped plate close to the material removal direction is hingedly connected to the scraper; a torsion spring is installed at the hinge between the scraper and the U-shaped plate.

2. The new flexible scraper device for belt conveyor according to claim 1 is characterized in that: The scraper is hingedly mounted on the cross brace.

3. The new flexible scraper device for belt conveyor according to claim 1 is characterized in that: The bottom of the U-shaped plate is located on a side of the scraper close to the incoming material direction.

4. The new flexible scraper device for belt conveyor according to claim 1 is characterized in that: The cross brace is provided with a lug plate, and the lug plate is connected to the scraper plate through a spring.

5. The new flexible scraper device for belt conveyor according to claim 4 is characterized in that: The two ends of the spring are detachably connected to the scraper plate and the ear plate through bolts with holes.