Turnover device for super-flat aluminum plate machining

Abstract

The turnover device for super-flat aluminum plate machining comprises a bottom frame, a turnover frame capable of rotating is arranged on the bottom frame, the turnover frame comprises two side plates, and an upper frame body and a lower frame body are connected between the two side plates; an upper conveying mechanism and a lower conveying mechanism are arranged on the upper frame body and the lower frame body respectively, and a conveying gap used for conveying the super-flat aluminum plate is formed between the upper conveying mechanism and the lower conveying mechanism. Compared with the prior art, the application shows remarkable technical advantages and market competitiveness. Through the integrated design, the upper conveying mechanism, the lower conveying mechanism and the turnover mechanism are successfully integrated, and a one-stop super-flat aluminum plate machining solution is formed. According to the device, the operation process is simplified, efficient cooperation is achieved in a plurality of links such as conveying, clamping, overturning and machining, and therefore the production efficiency is remarkably improved.

Description

Technical Field

[0001] The present application relates to aluminum plate processing technology, and in particular to a flipping device for processing ultra-flat aluminum plates. Background Art

[0002] In the field of aluminum plate processing, ultra-flat aluminum plates have become the preferred material for many industries due to their excellent flatness, high-precision dimensions and excellent corrosion resistance. Ultra-flat aluminum plates are widely used in building curtain walls, vehicle shells, electronic equipment shells, and high-end decorative materials, and their demand is growing year by year. During the aluminum plate processing process, it is often necessary to flip the aluminum plate for double-sided processing or subsequent processing. However, the aluminum plate flipping device in the prior art has many shortcomings.

[0003] First, the structure of the existing flipping device is often complicated, requiring multiple independent parts to work together, resulting in cumbersome operation and low efficiency. Secondly, the stability and safety of the aluminum plate during the flipping process are difficult to guarantee, and it is easy to have problems such as shaking and falling off, which affects the processing accuracy and quality. In addition, the flipping device in the prior art often has a low degree of automation and requires manual operation, which increases the labor intensity of the operator and reduces production efficiency. Utility Model Content

[0004] In order to overcome the above technical defects, the present application provides a flipping device for processing ultra-flat aluminum plates.

[0005] According to one aspect of the present application, a flipping device for processing ultra-flat aluminum plates includes a base frame, a rotatable flipping frame is provided on the base frame, the flipping frame includes two side plates, an upper frame body and a lower frame body are connected between the two side plates, an upper conveying mechanism and a lower conveying mechanism are respectively provided on the upper frame body and the lower frame body, and a conveying gap for conveying ultra-flat aluminum plates is formed between the upper conveying mechanism and the lower conveying mechanism.

[0006] Preferably, the upper conveying mechanism includes several first mounting plates arranged at the bottom of the upper frame body, a first mounting frame is provided on one side of the first mounting plate, a first driving shaft and a first driven shaft are rotatably connected between the several first mounting frames, and the first driving shaft is driven by a first motor arranged on one of the first mounting frames, a first driving wheel and a first driven wheel are respectively provided on the first driving shaft and the first driven shaft, and a first conveying belt is connected between the first driving wheel and the first driven wheel.

[0007] Preferably, the lower conveying mechanism includes several second mounting plates arranged above the lower frame body, a second mounting frame is provided on one side of the second mounting plate, a second driving shaft and a second driven shaft are rotatably connected between the several second mounting frames, and the second driving shaft is driven by a second motor arranged on one of the second mounting frames, a second driving shaft and a second driven shaft are respectively provided with a second driving wheel and a second driven wheel, and a second conveying belt is connected between the second driving wheel and the second driven wheel.

[0008] Preferably, a plurality of first cylinders and second cylinders are respectively provided on the upper frame and the lower frame, and first and second clamping plates are respectively provided at the ends of the piston rods of the first and second cylinders, and a clamping gap for clamping the ultra-flat aluminum plate is formed between the first and second clamping plates.

[0009] Preferably, both ends of the flip frame are rotatably connected to the base frame via a rotating shaft, a driving shaft is rotatably provided at the bottom of the base frame, both ends of the driving shaft are provided with driving wheels, the ends of the rotating shaft on both sides are provided with transmission wheels, and the driving wheels and the transmission wheels are connected by a conveyor belt.

[0010] Preferably, a driving motor is provided at the bottom of the base frame, a driving gear is provided on the output shaft of the driving motor, and a driven gear meshing with the driving gear is provided on the driving shaft.

[0011] Compared with the prior art, the present application shows significant technical advantages and market competitiveness. Through integrated design, the present application successfully integrates the upper transmission mechanism, the lower transmission mechanism and the flipping mechanism to form a one-stop ultra-flat aluminum plate processing solution. The device not only simplifies the operation process, but also achieves efficient coordination in multiple links such as transmission, clamping, flipping and processing, thereby significantly improving production efficiency. The upper transmission mechanism and the lower transmission mechanism adopt belt transmission to ensure the stability and continuity of the ultra-flat aluminum plate transmission; the cooperation between the cylinder and the clamping plate realizes the stable clamping of the aluminum plate, effectively avoiding shaking and falling off during the processing process. The flipping mechanism realizes a smooth and accurate flipping action through the design of precise rotating shafts, drive shafts and other components, reducing energy consumption and noise. In addition, the device is also highly automated, and realizes automatic transmission, clamping and flipping through motor control, reducing the difficulty of operation and labor costs. At the same time, its simple structure and convenient maintenance further improve its market competitiveness. In summary, the present application provides a more efficient, stable and convenient solution for ultra-flat aluminum plate processing, with broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of a flipping device for processing ultra-flat aluminum plates according to the present application.

[0013] Figure 2It is a bottom structural schematic diagram of a flipping device for processing ultra-flat aluminum plates according to the present application.

[0014] Figure 3 It is a partially disassembled schematic diagram of an upper conveying mechanism and a lower conveying mechanism in a turning device for processing ultra-flat aluminum plates according to the present application.

[0015] 1. A gear train comprising a first gear and a second gear. The gear train comprises a first gear, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a second gear train, a DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0017] As attached Figure 1 -Attached Figure 3 As shown, a flipping device for processing ultra-flat aluminum plates includes a base frame 1, on which a rotatable flipping frame is provided, the flipping frame includes two side panels 2, an upper frame body 3 and a lower frame body 4 are connected between the two side panels 2, an upper conveying mechanism and a lower conveying mechanism are respectively provided on the upper conveying mechanism and the lower conveying mechanism, and a conveying gap for conveying ultra-flat aluminum plates is formed between the upper conveying mechanism and the lower conveying mechanism.

[0018] In one embodiment, the upper conveying mechanism includes a plurality of first mounting plates 5 arranged at the bottom of the upper frame 3, a first mounting frame 6 is arranged on one side of the first mounting plate 5, a first driving shaft 7 and a first driven shaft 8 are rotatably connected between the plurality of first mounting frames 6, and the first driving shaft 7 is driven by a first motor 9 arranged on one of the first mounting frames 6, a first driving wheel 10 and a first driven wheel 11 are arranged on the first driving shaft 7 and the first driven shaft 8, respectively, and a first conveying belt 12 is connected between the first driving wheel 10 and the first driven wheel 11. The upper conveying mechanism of the flipping device plays a vital role. This mechanism is mainly composed of a plurality of first mounting plates 5 arranged at the bottom of the upper frame 3, and these mounting plates firmly support the various components of the entire upper conveying system. A first mounting frame 6 is arranged on one side of the first mounting plate 5, and these mounting frames not only provide installation space, but also ensure the stability and accuracy of the upper conveying mechanism. The first driving shaft 7 and the first driven shaft 8 are rotatably connected between the plurality of first mounting frames 6. The first driving shaft 7 is driven by a first motor 9 arranged on one of the first mounting frames 6. When the first motor 9 is started, it generates power and drives the first driving shaft 7 to rotate through the transmission device. At the same time, the first driven shaft 8 rotates synchronously with the rotation of the first driving shaft 7, thereby ensuring the continuity and stability of the entire upper transmission system. More importantly, the first driving shaft 7 and the first driven shaft 8 are respectively provided with a first driving wheel 10 and a first driven wheel 11. The two wheels are tightly connected by the first transmission belt 12 to form a complete transmission circuit. When the first driving shaft 7 rotates, it drives the first driving wheel 10 to rotate, and then drives the first driven wheel 11 and the first driven shaft 8 to rotate through the first transmission belt 12. In this way, the ultra-flat aluminum plate can be stably transmitted forward under the action of the upper transmission mechanism.

[0019] In one embodiment, the lower conveying mechanism includes a plurality of second mounting plates 13 disposed above the lower frame 4, a second mounting frame 14 is disposed on one side of the second mounting plate 13, a second driving shaft 15 and a second driven shaft 16 are rotatably connected between the plurality of second mounting frames 14, and the second driving shaft 15 is driven by a second motor 17 disposed on one of the second mounting frames 14, a second driving wheel 18 and a second driven wheel 19 are disposed on the second driving shaft 15 and the second driven shaft 16, respectively, and a second conveying belt 20 is connected between the second driving wheel 18 and the second driven wheel 19. Corresponding to the upper conveying mechanism in the first embodiment, the lower conveying mechanism also plays an important role. This mechanism is mainly composed of a plurality of second mounting plates 13 disposed above the lower frame 4, and these mounting plates provide solid support for the various components of the lower conveying mechanism. A second mounting frame 14 is disposed on one side of the second mounting plate 13, and these mounting frames provide precise installation positions for the various components of the lower conveying mechanism. The second driving shaft 15 and the second driven shaft 16 are rotatably connected between the plurality of second mounting frames 14. Similar to the upper conveying mechanism, the second driving shaft 15 is driven by a second motor 17 disposed on one of the second mounting frames 14. When the second motor 17 is started, it drives the second driving shaft 15 to rotate, thereby driving the entire lower conveying mechanism to work.

[0020] In one embodiment, a plurality of first cylinders 21 and second cylinders 22 are respectively provided on the upper frame 3 and the lower frame 4, and the ends of the piston rods of the first cylinder 21 and the second cylinder 22 are respectively provided with a first clamping plate 23 and a second clamping plate 24, and a clamping gap for clamping the ultra-flat aluminum plate is formed between the first clamping plate 23 and the second clamping plate 24. When the ultra-flat aluminum plate to be processed is placed in the transmission gap between the upper conveying mechanism and the lower conveying mechanism, the first cylinder 21 and the second cylinder 22 start to work. Their piston rods extend under the action of air pressure, pushing the first clamping plate 23 and the second clamping plate 24 to move toward the middle. As the clamping plates move, the clamping gap between them gradually narrows until the ultra-flat aluminum plate is tightly clamped. This step ensures the stability and safety of the ultra-flat aluminum plate during the flipping process, and avoids processing errors caused by shaking or falling off. After the flipping operation is completed, the piston rods of the first cylinder 21 and the second cylinder 22 are retracted, and the first clamping plate and the second clamping plate release the ultra-flat aluminum plate. At this time, the ultra-flat aluminum plate can smoothly fall on the conveyor belt to continue the subsequent transmission or processing operation. This design not only improves the automation of the turning device, but also ensures the accuracy and quality of the ultra-flat aluminum plate during processing. At the same time, the coordinated work of the cylinder and the clamping plate also greatly reduces the difficulty of operation and labor costs, providing an efficient and stable solution for the processing of ultra-flat aluminum plates.

[0021] In one embodiment, both ends of the flip frame are rotatably connected to the base frame 1 through a rotating shaft 25, a driving shaft 26 is rotatably provided at the bottom of the base frame 1, and driving wheels 27 are provided at both ends of the driving shaft 26. Transmission wheels 28 are provided at the ends of the rotating shafts 25 on both sides, and the driving wheels and the transmission wheels 28 are connected by a conveyor belt 30.

[0022] In one embodiment, a driving motor 31 is provided at the bottom of the chassis 1, and a driving gear 32 is provided on the output shaft of the driving motor 31, and a driven gear 33 meshing with the driving gear 32 is provided on the driving shaft 26. The flip frame is rotatably connected to the chassis 1 through the rotating shaft 25, so that the flip frame can rotate under the action of the driving force. The driving shaft 26 is arranged at the bottom of the chassis 1 and is connected to the transmission wheel 28 at the end of the rotating shaft 25 through the driving wheel 27. This connection mode ensures the stable transmission of the driving force, thereby realizing the reliable rotation of the flip frame. When the driving motor 31 is started, it transmits the power to the driving shaft 26 through the meshing of the driving gear 32 and the driven gear 33. The driving shaft 26 then drives the driving wheel 27 to rotate, and the driving wheel 27 interacts with the transmission wheel 28 through the conveyor belt 30, so that the rotating shaft 25 and the flip frame start to rotate.

[0023] Working principle: First, the ultra-flat aluminum plate to be processed is placed in the conveying gap between the upper conveying mechanism and the lower conveying mechanism. At this time, the bottom of the ultra-flat aluminum plate contacts the upper surface of the second conveyor belt 20 to ensure that the aluminum plate is stable during the conveying process.

[0024] Then, the first cylinder 21 and the second cylinder 22 are started, and their piston rods extend to respectively drive the first clamping plate 23 and the second clamping plate 24 to move toward the middle until the ultra-flat aluminum plate is tightly clamped. This step ensures the stability and safety of the ultra-flat aluminum plate during the turning process.

[0025] After the ultra-flat aluminum plate is clamped, the flipping operation is started. Since the flipping frame is rotatably connected to the base frame 1 through the rotating shaft 25, and the driving shaft 26 is connected to the rotating shaft through the driving wheel 27, the transmission wheel 28 and the conveyor belt 30, when the driving motor 31 is started, it drives the flipping frame to rotate through the meshing of the driving gear 32 and the driven gear 33, thereby realizing the flipping of the ultra-flat aluminum plate.

[0026] After the overturning is finished, the piston rods of the first cylinder 21 and the second cylinder 22 are retracted, and the first clamping plate and the second clamping plate release the super flat aluminum plate. At this time, the super flat aluminum plate falls on the surface of the first conveyor belt 12.

[0027] Then, the first motor 9 is started, which drives the first driving shaft 7 to rotate, thereby driving the first conveyor belt 12 to convey. The first conveyor belt conveys the ultra-flat aluminum plate forward to the next process.

[0028] When the next super flat aluminum plate enters the conveying gap, its bottom contacts the upper surface of the first conveyor belt 12. At this time, the first cylinder 21 and the second cylinder 22 are started again, so that the first clamping plate and the second clamping plate clamp the super flat aluminum plate, and the above-mentioned turning operation is repeated.

[0029] After the flipping is completed, the super flat aluminum plate falls again on the surface of the second conveyor belt 20. Then, the second motor 17 is started, which drives the second driving shaft 15 to rotate, thereby driving the second conveyor belt 20 to convey. The second conveyor belt continues to convey the super flat aluminum plate forward to enter the next processing link or wait for the next flipping operation.

[0030] Through the above continuous working process, the turning device of the present application realizes the stable transmission, continuous turning and efficient processing of the ultra-flat aluminum plate. This device not only improves the processing efficiency and reduces the labor cost, but also ensures the quality and stability of the ultra-flat aluminum plate during the turning process, and has a wide range of application prospects.

[0031] The above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, rather than to limit them. Although the embodiments of the present application are described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope defined by the claims of the present application.

Claims

1. A turning device for processing an ultra-flat aluminum plate, comprising a base frame (1), wherein a rotatable turning frame is provided on the base frame (1), characterized in that: The turning frame comprises two side plates (2), an upper frame body (3) and a lower frame body (4) are connected between the two side plates (2), an upper conveying mechanism and a lower conveying mechanism are respectively provided on the upper frame body (3) and the lower frame body (4), and a conveying gap for conveying the ultra-flat aluminum plate is formed between the upper conveying mechanism and the lower conveying mechanism.

2. The turning device for processing ultra-flat aluminum plates according to claim 1, characterized in that: The upper conveying mechanism comprises a plurality of first mounting plates (5) arranged at the bottom of the upper frame body (3); a first mounting frame (6) is arranged on one side of the first mounting plate (5); a first driving shaft (7) and a first driven shaft (8) are rotatably connected between the plurality of first mounting frames (6); the first driving shaft (7) and the first driven shaft (8) are driven by a first motor (9) arranged on one of the first mounting frames (6); a first driving wheel (10) and a first driven wheel (11) are respectively arranged on the first driving shaft (7) and the first driven shaft (8); and a first conveying belt (12) is connected between the first driving wheel (10) and the first driven wheel (11).

3. The turning device for processing ultra-flat aluminum plates according to claim 1, characterized in that: The lower conveying mechanism comprises a plurality of second mounting plates (13) arranged above the lower frame (4); a second mounting frame (14) is arranged on one side of the second mounting plate (13); a second driving shaft (15) and a second driven shaft (16) are rotatably connected between the plurality of second mounting frames (14); the second driving shaft (15) is driven by a second motor (17) arranged on one of the second mounting frames (14); a second driving wheel (18) and a second driven wheel (19) are respectively arranged on the second driving shaft (15) and the second driven shaft (16); and a second conveying belt (20) is connected between the second driving wheel (18) and the second driven wheel (19).

4. The turning device for processing ultra-flat aluminum plates according to claim 1, characterized in that: A plurality of first cylinders (21) and second cylinders (22) are respectively provided on the upper frame (3) and the lower frame (4); the ends of the piston rods of the first cylinders (21) and the second cylinders (22) are respectively provided with first clamping plates (23) and second clamping plates (24); a clamping gap for clamping the ultra-flat aluminum plate is formed between the first clamping plates (23) and the second clamping plates (24).

5. The turning device for processing ultra-flat aluminum plates according to claim 1, characterized in that: Both ends of the turning frame are rotatably connected to the base frame (1) via a rotating shaft (25); a driving shaft (26) is rotatably provided at the bottom of the base frame (1); both ends of the driving shaft (26) are provided with driving wheels (27); the ends of the rotating shaft (25) on both sides are provided with transmission wheels (28); and the driving wheels (27) and the transmission wheels (28) are connected via a conveyor belt (30).

6. The turning device for processing ultra-flat aluminum plates according to claim 5, characterized in that: A driving motor (31) is provided at the bottom of the base frame (1); a driving gear (32) is provided on the output shaft of the driving motor (31); and a driven gear (29) meshing with the driving gear (32) is provided on the driving shaft (26).

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