Inclined staggered separation type thermosensitive film separation device
By designing a tilted malfunctioning thermal film separation device, including adjustment and cleaning mechanism, the problem of thermal film adhesion in humid environments is solved, and the convenience of cleaning cotton replacement is improved, ensuring the normal operation of the device and improving working efficiency.
Patent Information
- Application Number
- CN202421243549.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In humid weather, moisture and adhesion are prone to occur between stacked thermal films, which affects the normal operation of the film output device, and at the same time, it is inconvenient to clean and replace the cotton, which affects working efficiency.
A tilted malfunctional thermal film separation device is designed, including a support frame, an adjustment mechanism, a fixing frame, a conveying mechanism, a mounting frame and a cleaning mechanism. The cleaning mechanism includes electric push rod, placement board, Velcro master, Velcro board and cleaning cotton. The electric push rod drives the movement of the placement board to separate the cleaning cotton from the thermal film, making it easier to replace quickly.
It effectively solves the problem of thermal film adhesion, improves the convenience of cleaning cotton replacement, ensures the normal operation of the device and improves the working efficiency of thermal film separation and cleaning.
Smart Images

Figure CN222612358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal films, in particular to an inclined staggered thermal film separation device. Background Art
[0002] Thermal process is a special coating process, in which a thermal color-forming layer is coated on the film. The color-forming layer is composed of adhesive, developer, and colorless dye (or leuco dye), which are not separated by microcapsules, and the chemical reaction is in a "latent" state. When the thermal paper encounters a heated print head, the developer and the colorless dye at the place where the print head prints will react chemically and change color to form images and texts. At present, in the prior art, when the weather is humid, moisture will appear in the gaps between the stacked thermal films, and then the adjacent films will stick together. If such sticky films are used without treatment, this film will affect the normal operation of the film output device.
[0003] When the device is separating the thermal film, it is generally necessary to separate the two groups of adhered thermal films through the separation device, and then clean both sides of the thermal film with cleaning cotton. The cleaning cotton is generally fixed with glue. When the cleaning cotton needs to be replaced, the personnel cannot replace it quickly, which will affect the convenience of the device in replacing the cleaning cotton. Utility Model Content
[0004] The utility model aims to provide an inclined staggered thermal film separation device to solve the problems raised in the above background technology.
[0005] The utility model provides the following technical solution: an inclined staggered thermal film separation device, comprising a support frame; an adjustment mechanism is arranged on the surface of the support frame, fixed frames are symmetrically arranged on both sides of the support frame, a conveying mechanism is symmetrically arranged on the surface of the fixed frame, a mounting frame is arranged between the two sets of conveying mechanisms, and a cleaning mechanism is symmetrically arranged on the inner side of the mounting frame;
[0006] The cleaning mechanism includes an electric push rod 2, a placement plate, a Velcro motherboard, a Velcro sub-plate and cleaning cotton. The bottom of the electric push rod 2 is fixedly installed with the placement plate, the bottom of the placement plate is fixedly installed with the Velcro motherboard, the bottom of the Velcro motherboard is adhered and installed with the Velcro sub-plate, and the bottom of the Velcro sub-plate is fixedly installed with the cleaning cotton.
[0007] Preferably, an adjustment mechanism is provided on the surface of the support frame, fixing plates are symmetrically provided on both sides of the support frame, and a rotating mechanism is provided inside the fixing plates.
[0008] Preferably, the adjustment mechanism includes a placement rack, a hydraulic cylinder and a mounting plate, the placement rack is symmetrically arranged on the surface of the support frame, the hydraulic cylinder is symmetrically arranged on the top of the placement rack, the mounting plate is fixedly installed on the top of the hydraulic cylinder, and the conveyor belt is installed on the inner side of the placement rack and the mounting plate.
[0009] Preferably, the rotating mechanism includes a motor and a rotating frame, the motor is fixedly mounted on the bottom of the fixed plate, the output end of the motor passes through the top of the fixed plate and is fixedly connected to the top of the rotating frame, and a separation mechanism is provided on the inner side of the rotating frame.
[0010] Preferably, the separation mechanism includes an electric push rod, a separation plate, an air cavity, and air holes. The electric push rod is fixedly installed on the inner side of the rotating frame, and the separation plate is fixedly installed on the output end of the electric push rod. An air cavity is opened in the inner cavity of the separation plate, and air holes are opened at equal intervals on the bottom of the separation plate.
[0011] Preferably, an infrared sensor is embedded in the surface of the fixing frame.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a cleaning mechanism symmetrically on the inner side of the mounting frame, which can tear open the cleaning cotton and separate the Velcro sub-plate on the inner side of the cleaning cotton from the Velcro mother plate, so that the cleaning cotton can be quickly replaced, thereby ensuring the normal use of the device, and at the same time, it can improve the convenience of personnel in replacing and disassembling the cleaning cotton, thereby ensuring the working efficiency of the device in separating and cleaning the thermal film. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the connection between the mounting frame and the cleaning mechanism of the utility model;
[0017] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0018] In the figure: 1. support frame; 101. fixed plate; 2. adjustment mechanism; 201. placement frame; 202. hydraulic cylinder; 203. mounting plate; 3. conveyor belt; 4. rotating mechanism; 401. motor; 402. rotating frame; 5. separation mechanism; 501. electric push rod 1; 502. separation plate; 503. air cavity; 504. air hole; 6. fixed frame; 601. infrared sensor; 7. conveying mechanism; 8. mounting frame; 9. cleaning mechanism; 901. electric push rod 2; 902. placement plate; 903. Velcro mother plate; 904. Velcro daughter plate; 905. cleaning cotton. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] The technical solution of the utility model is further elaborated in detail below in conjunction with the accompanying drawings and specific embodiments of the specification.
[0023] Embodiment 1:
[0024] The present application provides an inclined staggered thermal film separation device, comprising a support frame 1; an adjustment mechanism 2 is arranged on the surface of the support frame 1; fixed frames 6 are symmetrically arranged on both sides of the support frame 1; a conveying mechanism 7 is symmetrically arranged on the surface of the fixed frame 6; a mounting frame 8 is arranged between the two sets of conveying mechanisms 7; a cleaning mechanism 9 is symmetrically arranged on the inner side of the mounting frame 8;
[0025] The cleaning mechanism 9 includes an electric push rod 901, a placement plate 902, a Velcro motherboard 903, a Velcro sub-board 904 and cleaning cotton 905. The placement plate 902 is fixedly installed at the bottom of the electric push rod 901, the Velcro motherboard 903 is fixedly installed at the bottom of the placement plate 902, the Velcro sub-board 904 is adhered and installed at the bottom of the Velcro motherboard 903, and the cleaning cotton 905 is fixedly installed at the bottom of the Velcro sub-board 904;
[0026] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, after the device separates the double-layer thermal film through the rotating mechanism 4 and the separating mechanism 5, the thermal film adsorbed by the separating plate 502 is rotated to the top of the fixing frame 6 by the rotating mechanism 4, the separation plate 502 adsorbed to the thermal film can be detected by the infrared sensor 601, and then the separating plate 502 is driven to move downward by the electric push rod 1 501, and then the thermal film is transported by the conveying mechanism 7, and at the same time, the two sets of electric push rods 2 901 are turned on by the external controller, and the electric push rods 2 901 are used to drive the placing plate 902 to move relative to each other, so that the placing plate 902 is placed on the fixing frame 6. The two groups of cleaning cotton 905 on the inner side of the plate 902 correspond to the two sides of the thermal film, and then during the transportation of the thermal film by the two groups of conveying mechanisms 7, the two groups of cleaning cotton 905 can be used to quickly clean the dust and impurities on both sides of the thermal film. When the device is in use, personnel can tear open the cleaning cotton 905 to separate the Velcro sub-plate 904 on the inner side of the cleaning cotton 905 from the Velcro mother plate 903, and can quickly replace the cleaning cotton 905, thereby ensuring the normal use of the device and improving the convenience of personnel in replacing and disassembling the cleaning cotton 905.
[0027] Further, an adjustment mechanism 2 is provided on the surface of the support frame 1, fixed plates 101 are symmetrically provided on both sides of the support frame 1, a rotating mechanism 4 is provided inside the fixed plate 101, the adjustment mechanism 2 includes a placement frame 201, a hydraulic cylinder 202 and a mounting plate 203, the placement frame 201 is symmetrically arranged on the surface of the support frame 1, the hydraulic cylinder 202 is symmetrically provided on the top of the placement frame 201, the mounting plate 203 is fixedly installed on the top of the hydraulic cylinder 202, and the conveyor belt 3 is installed on the inner side of the placement frame 201 and the mounting plate 203;
[0028] Specifically, Figure 1 , Figure 2 As shown, when the double-layer thermal film is to be separated, at this time, the hydraulic cylinder 202 is opened as needed, and the mounting plate 203 is driven up and down by the hydraulic cylinder 202 to adjust the distance between the two groups of conveyor belts 3 of the placement rack 201 and the mounting plate 203, and then the distance between the conveyor belts 3 can be matched with the thickness of the thermal film, and then the conveyor belts 3 are opened, and the two groups of adhered thermal films are placed inside the two groups of conveyor belts 3, and the thermal films are transported by the rotation of the conveyor belts 3.
[0029] Further, the rotating mechanism 4 includes a motor 401 and a rotating frame 402, the motor 401 is fixedly mounted on the bottom of the fixed plate 101, the output end of the motor 401 passes through the top of the fixed plate 101 and is fixedly connected to the top of the rotating frame 402, and a separation mechanism 5 is arranged on the inner side of the rotating frame 402, the separation mechanism 5 includes an electric push rod 1 501, a separation plate 502, an air cavity 503, and air holes 504, the electric push rod 1 501 is fixedly mounted on the inner side of the rotating frame 402, the separation plate 502 is fixedly mounted on the output end of the electric push rod 1 501, the air cavity 503 is opened in the inner cavity of the separation plate 502, and air holes 504 are opened at equal intervals on the bottom of the separation plate 502;
[0030] Specifically, Figure 1 , Figure 2 As shown, when the thermal film is transported to one side of the placement rack 201 through the two groups of conveyor belts 3, the personnel can turn on the electric push rod 501 through the external controller, and drive the separation plate 502 to move up through the electric push rod 501, and then connect the connecting pipe on one side of the air cavity 503 with the external air pump, and use the external air pump to suck out the gas inside the air cavity 503, so that suction can be generated inside the air hole 504, so that the thermal film can be adsorbed through the separation plate 502, and the two groups of separation mechanisms 5 set on the surface of the support frame 1 can adsorb the upper and lower sides of the thermal film respectively, so that the two groups of adhered thermal films can be quickly separated, and then the motor 401 is turned on by the external controller, and the rotating rack 402 is driven to rotate through the output end of the motor 401, and the thermal film adsorbed by the separation mechanism 5 inside the rotating rack 402 is placed on the surface of the fixed rack 6, and the thermal film is continued to be cleaned and processed.
[0031] Working principle: After the double-layer thermal film is separated by the rotating mechanism 4 and the separating mechanism 5, the thermal film adsorbed by the separating plate 502 is rotated to the top of the fixing frame 6 by the rotating mechanism 4, and the separation plate 502 adsorbed to the thermal film can be detected by the infrared sensor 601, and then the separating plate 502 is driven to move downward by the electric push rod 1 501, and then the thermal film is transported by the conveying mechanism 7, and at the same time, the two sets of electric push rods 2 901 are turned on by the external controller, and the electric push rods 2 90 1 drives the placement plate 902 to move relative to each other, so that the two groups of cleaning cotton 905 on the inner side of the placement plate 902 correspond to the two sides of the thermal film, and then during the transportation of the thermal film by the two groups of conveying mechanisms 7, the two groups of cleaning cotton 905 can be used to quickly clean the dust and impurities on both sides of the thermal film. When the device is in use, the personnel can tear open the cleaning cotton 905 to separate the Velcro sub-plate 904 on the inner side of the cleaning cotton 905 from the Velcro mother plate 903, and the cleaning cotton 905 can be quickly replaced.
[0032] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An inclined staggered thermal film separation device, comprising a support frame (1); characterized in that: The surface of the support frame (1) is provided with an adjustment mechanism (2), two sides of the support frame (1) are symmetrically provided with fixing frames (6), the surface of the fixing frames (6) are symmetrically provided with conveying mechanisms (7), a mounting frame (8) is provided between the two sets of conveying mechanisms (7), and a cleaning mechanism (9) is symmetrically provided on the inner side of the mounting frame (8); The cleaning mechanism (9) comprises an electric push rod 2 (901), a placement plate (902), a Velcro motherboard (903), a Velcro sub-plate (904) and cleaning cotton (905); the placement plate (902) is fixedly mounted on the bottom of the electric push rod 2 (901); the Velcro motherboard (903) is fixedly mounted on the bottom of the placement plate (902); the Velcro sub-plate (904) is adhered and mounted on the bottom of the Velcro motherboard (903); and the cleaning cotton (905) is fixedly mounted on the bottom of the Velcro sub-plate (904).
2. The inclined staggered thermal film separation device according to claim 1, characterized in that: An adjustment mechanism (2) is provided on the surface of the support frame (1), fixing plates (101) are symmetrically provided on both sides of the support frame (1), and a rotating mechanism (4) is provided inside the fixing plates (101).
3. The inclined staggered thermal film separation device according to claim 2, characterized in that: The adjustment mechanism (2) comprises a placement frame (201), a hydraulic cylinder (202) and a mounting plate (203); the placement frame (201) is symmetrically arranged on the surface of the support frame (1); the hydraulic cylinder (202) is symmetrically arranged on the top of the placement frame (201); the mounting plate (203) is fixedly mounted on the top of the hydraulic cylinder (202); and a conveyor belt (3) is mounted on the inner sides of the placement frame (201) and the mounting plate (203).
4. The inclined staggered thermal film separation device according to claim 2, characterized in that: The rotating mechanism (4) comprises a motor (401) and a rotating frame (402); the motor (401) is fixedly mounted on the bottom of the fixed plate (101); the output end of the motor (401) passes through the top of the fixed plate (101) and is fixedly connected to the top of the rotating frame (402); and a separation mechanism (5) is arranged on the inner side of the rotating frame (402).
5. The inclined staggered thermal film separation device according to claim 4, characterized in that: The separation mechanism (5) comprises an electric push rod (501), a separation plate (502), an air cavity (503), and air holes (504); the electric push rod (501) is fixedly mounted on the inner side of the rotating frame (402); the separation plate (502) is fixedly mounted on the output end of the electric push rod (501); the air cavity (503) is provided in the inner cavity of the separation plate (502); and air holes (504) are provided at equal intervals on the bottom of the separation plate (502).
6. The inclined staggered thermal film separation device according to claim 1, characterized in that: An infrared sensor (601) is embedded and installed on the surface of the fixing frame (6).