Mounting frame for ALC (autoclaved lightweight concrete) plate unloading
By designing the ALC board unloading mounting frame, the ALC board is hoisted using the traction motor and wire rope, and stable unloading and transfer are achieved through the guide components and control panels, the problem of difficulty in lifting ALC wall panels is solved, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202421084771.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the on-site installation of prefabricated steel structure buildings, the lifting operation of ALC wall panels faces difficulties due to space limitations and steel structure frame obstacles, resulting in high cost of manual transportation, low efficiency and safety hazards.
An ALC plate unloading mounting frame is designed, including a base frame and a vertical frame. The ALC plate is hoisted through the traction motor and wire rope. The guide assembly provides support. The control panel controls the lifting rate and the expansion and contraction of the guide assembly to ensure the stable unloading and transfer of the ALC plate.
This device can effectively control the shaking of the ALC plate, ensure the stability of the unloading, reduce the intensity of labor, improve construction efficiency, and ensure safety during construction.
Smart Images

Figure CN222612801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ALC board installation, and more specifically to an ALC board unloading installation frame. Background Art
[0002] With the rapid development of prefabricated steel structure buildings, ALC wall panels, as an important component, have also been widely used. However, during the on-site installation process, the hoisting operation of ALC wall panels often faces many difficulties due to the limitations of on-site conditions and obstacles of the steel structure frame. Especially when installing interior walls, due to space limitations, large hoisting equipment such as tower cranes or truck cranes cannot be used, and they can only be lifted and transported manually.
[0003] ALC wall panels are usually large in size, so manual lifting consumes a lot of manpower costs, and the construction efficiency is low, the construction progress is slow, and there are many safety hazards. In order to solve this problem, some solutions have been proposed, such as using a transport and installation trolley to assist in the transportation and installation of ALC wall panels. However, these solutions still have some limitations, such as the need to manually transport the ALC wall panels to the frame, the many auxiliary processes before transportation, the inconvenience of manual operation, the high labor intensity, and the low efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides an ALC board unloading installation frame. The unloading installation frame can lift the ALC board in the truck bed, effectively control the shaking of the ALC board, ensure the stability of unloading, and at the same time can stably place the unloaded ALC board and transport it to the construction and installation site for installation.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] An ALC plate unloading mounting frame comprises a base frame and a vertical frame, wherein the base frame adopts a rectangular frame structure, the vertical frame is fixedly arranged at the front end of the base frame, an oblique support rod is connected between the top end of the vertical frame and the rear end of the base frame, a pulley assembly is arranged on the top of the vertical frame, a traction motor is arranged inside the base frame, a steel wire rope is connected to the traction motor, an end of the steel wire rope away from the traction motor passes around the pulley assembly and is connected to a hook, a control panel is arranged on the oblique support rod, and the control panel is electrically connected to the traction motor.
[0007] The vertical frame comprises vertical rods arranged at both sides of the front end of the base frame, a top plate is arranged between the tops of the two vertical rods, and a plurality of horizontal connecting rods are arranged between the two vertical rods.
[0008] The pulley assembly is arranged on the top plate, and the pulley assembly comprises a pulley frame, two groups of pulleys are symmetrically arranged on the pulley frame, and a reinforcing plate is arranged between the bottom of the pulley frame and the top plate.
[0009] One end of the steel wire rope away from the traction motor is arranged around two groups of pulleys on the pulley frame.
[0010] An oblique reinforcement rod is connected between the base frame and the vertical rod.
[0011] A guide component is arranged between the two vertical rods.
[0012] The guide assembly includes two groups of symmetrically arranged telescopic cylinders, which are fixed on the vertical rod and the oblique reinforcement rod. A support plate is hinged at the front end of the telescopic cylinder, and the telescopic cylinder is electrically connected to the control panel.
[0013] A plurality of rollers are arranged on the front end surface of the support plate.
[0014] A placing platform is arranged at the front end of the base frame.
[0015] An anti-tilt platform is arranged at the rear end of the base frame, and a counterweight is placed on the anti-tilt platform.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The vertical frame and the diagonal brace build a stable hoisting skeleton, and the diagonal reinforcement rod improves the structural strength of the hoisting frame; the hoisting operation of the ALC board is realized by setting the traction motor and the wire rope; the guide assembly can provide a certain support for the ALC board when the ALC board is unloaded, so as to prevent the bottom plate of the ALC board from shaking under the action of inertia at the moment of leaving the bucket, affecting the unloading efficiency and stability; the control panel can control the hoisting speed and the extension and contraction of the guide assembly, and make flexible adjustments according to the unloading and hoisting conditions; the loading platform is used to load the hoisted LAC board, which is placed in the loading platform for easy movement of the board; the setting of the anti-tilt platform ensures the stability of the frame. This device can easily and quickly unload the ALC wall panel from the transport vehicle, and can effectively transfer it to the installation location, while reducing the labor intensity, improving the construction efficiency, and ensuring the safety during the construction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the use of the utility model;
[0019] Figure 2 This is a schematic diagram of the use of the utility model in another state;
[0020] Figure 3 It is a side view of the utility model;
[0021] Figure 4 This is a front view of the utility model;
[0022] Figure 5 This is a rear view of the utility model;
[0023] Figure 6 It is a partial schematic diagram of the guide assembly of the utility model;
[0024] In the figure: 1 is a base frame, 2 is a vertical rod, 3 is a horizontal connecting rod, 4 is a top plate, 5 is a pulley frame, 6 is a pulley, 7 is a traction motor, 8 is a wire rope, 9 is a hook, 10 is an oblique support rod, 11 is an oblique reinforcement rod, 12 is a control panel, 13 is a support plate, 14 is a telescopic cylinder, 15 is a roller, 16 is a placing platform, 17 is an anti-tilt platform, 18 is a counterweight block, 19 is an ALC board, and 20 is a truck bucket. DETAILED DESCRIPTION
[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0027] like Figures 1 to 6 As shown, an ALC board unloading installation frame includes a base frame 1 and a vertical frame. The base frame 1 adopts a rectangular frame structure. The vertical frame is fixedly arranged at the front end of the base frame 1. An oblique support rod 10 is connected between the top of the vertical frame and the rear end of the base frame 1. A pulley assembly is arranged on the top of the vertical frame. A traction motor 7 is arranged in the base frame 1. A steel wire rope 8 is connected to the traction motor 7. The end of the steel wire rope 8 away from the traction motor 7 passes around the pulley assembly and is connected to a hook 9. A control panel 12 is arranged on the oblique support rod 10. The control panel 12 is electrically connected to the traction motor 7. Universal moving wheels are arranged at the four corners of the bottom of the base frame 1. The device is pushed to the rear of the truck bucket, the steel wire rope 8 is extended, the hook 9 is connected to the ALC board, the traction motor 7 is controlled by the control panel 12, and the steel wire rope 8 is recovered, so as to lift the ALC board.
[0028] Preferably, the vertical frame includes vertical rods 2 arranged on both sides of the front end of the base frame 1, a top plate 4 is arranged between the tops of the two vertical rods 2, and a plurality of horizontal connecting rods 3 are arranged between the two vertical rods 2. The horizontal connecting rods 3 connect the vertical rods 2 on both sides, which plays a role in improving the structural strength of the vertical frame.
[0029] Preferably, the pulley assembly is arranged on the top plate, and the pulley assembly includes a pulley frame 5, on which two groups of pulleys 6 are symmetrically arranged, and a reinforcing plate is arranged between the bottom of the pulley frame 5 and the top plate 4. The two groups of pulleys 6 are arranged at the same horizontal height, centered on the central axis of the top plate 4, and symmetrically arranged on both sides of the top plate 4.
[0030] Preferably, one end of the steel wire rope 8 away from the traction motor 7 is arranged around two sets of pulleys 6 on the pulley frame 5 .
[0031] Preferably, an oblique reinforcement rod 11 is connected between the base frame 1 and the vertical rod 2 .
[0032] Preferably, a guide assembly is provided between the two vertical rods 2 .
[0033] Preferably, the guide assembly includes two groups of symmetrically arranged telescopic cylinders 14, which are fixedly arranged on the vertical rod 2 and the oblique reinforcement rod 11, and the front end of the telescopic cylinder 14 is hinged with a support plate 13, and the telescopic cylinder 14 is electrically connected to the control panel 12. The front end of the telescopic cylinder 14 is hinged at the middle upper position of the support plate 13 to ensure that the support plate 13 is in a vertical downward state before it does not contact the ALC board.
[0034] Preferably, a plurality of rollers 15 are provided on the front end surface of the support plate 13. The plurality of rollers 15 are arranged in parallel on the surface of the support plate 13. After the support plate 13 contacts the ALC plate 19, the movement of the ALC plate 19 will drive the rollers 15 to rotate without hindering the movement of the ALC plate.
[0035] Preferably, a receiving platform 16 is provided at the front end of the base frame 1. After the ALC board 19 is unloaded from the vehicle, it is placed in the receiving platform 16, and then the device is pushed to complete the movement of the receiving platform 16.
[0036] Preferably, the rear end of the base frame 1 is provided with an anti-tilt platform 17, on which a counterweight 18 is placed. The counterweight 18 is placed on the anti-tilt platform 17 according to the weight of the ALC board 19 to be lifted.
[0037] When in use, the device is pushed to the rear of the truck bucket 20, the hook 9 is connected to the ALC board 19, the traction motor 7 is started through the control panel 12, and the ALC board 19 is lifted under the action of the pulley 6, and the telescopic cylinder 14 is controlled to extend so that the front end surface of the support plate 13 is attached to the ALC board 19, and the vehicle is continued to be pulled and unloaded. During this process, the telescopic cylinder 14 slowly contracts, and the surface of the support plate 13 is always attached to the ALC board 19. The roller 15 acts on the surface of the support plate 13, so that the support plate 13 and the ALC board 19 can be relatively displaced. After unloading, the telescopic cylinder 14 is now fully retracted to the position where the vertical rod 2 is located, and the bottom of the ALC board 19 is placed on the support platform 16.
[0038] Only the preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention, and various changes should be included in the protection scope of the present invention.
Claims
1. An ALC board unloading mounting frame, characterized in that: The invention comprises a base frame (1) and a vertical frame, wherein the base frame (1) adopts a rectangular frame structure, the vertical frame is fixedly arranged at the front end of the base frame (1), an oblique support rod (10) is connected between the top end of the vertical frame and the rear end of the base frame (1), a pulley assembly is arranged at the top of the vertical frame, a traction motor (7) is arranged inside the base frame (1), a steel wire rope (8) is connected to the traction motor (7), an end of the steel wire rope (8) away from the traction motor (7) passes around the pulley assembly and is connected to a hook (9), and a control panel (12) is arranged on the oblique support rod (10), and the control panel (12) is electrically connected to the traction motor (7).
2. The ALC board unloading mounting frame according to claim 1, characterized in that: The vertical frame comprises vertical rods (2) arranged on both sides of the front end of the base frame (1), a top plate (4) is arranged between the tops of the two vertical rods (2), and a plurality of horizontal connecting rods (3) are arranged between the two vertical rods (2).
3. The ALC board unloading mounting frame according to claim 2 is characterized in that: The pulley assembly is arranged on the top plate, and the pulley assembly comprises a pulley frame (5), two groups of pulleys (6) are symmetrically arranged on the pulley frame (5), and a reinforcing plate is arranged between the bottom of the pulley frame (5) and the top plate (4).
4. The ALC board unloading mounting frame according to claim 3 is characterized in that: One end of the steel wire rope (8) away from the traction motor (7) is arranged to pass around two sets of pulleys (6) on the pulley frame (5).
5. The ALC board unloading mounting frame according to claim 2 is characterized in that: An oblique reinforcement rod (11) is connected between the base frame (1) and the vertical rod (2).
6. The ALC board unloading mounting frame according to claim 5, characterized in that: A guide component is provided between the two vertical rods (2).
7. The ALC board unloading mounting frame according to claim 6, characterized in that: The guide assembly comprises two groups of symmetrically arranged telescopic cylinders (14), the telescopic cylinders (14) being fixedly arranged on the vertical rod (2) and the oblique reinforcement rod (11), the front ends of the telescopic cylinders (14) being hingedly connected to a support plate (13), and the telescopic cylinders (14) being electrically connected to the control panel (12).
8. The ALC board unloading mounting frame according to claim 7 is characterized in that: A plurality of rollers (15) are arranged on the front end surface of the support plate (13).
9. The ALC board unloading mounting frame according to claim 1, characterized in that: A supporting platform (16) is provided at the front end of the base frame (1).
10. The ALC board unloading mounting frame according to claim 1, characterized in that: An anti-tilt platform (17) is provided at the rear end of the base frame (1), and a counterweight (18) is placed on the anti-tilt platform (17).