Automatic control system for bucket elevator in electrolytic plant

Abstract

The utility model relates to the technical field of electrolytic workshops, in particular to an automatic bucket elevator control system for an electrolytic workshop, which comprises a workshop and a top beam arranged at the top of the workshop, and a cross beam is fixedly connected to the inner wall of the workshop; the bucket lifting mechanism comprises a mechanical top shell, one side of the mechanical top shell is fixedly connected with a bucket lifting motor, the bottom end of the conveying pipe is communicated with a vibration motor, the bottom end of the vibration motor is fixedly connected with a lifting hopper, a dust collection fan in the mechanical top shell is communicated with a dust collection pipe, and the bottom end of the dust collection pipe is communicated with a dust collection cover; one side of the mechanical top shell is fixedly connected with a dust removal fan, and the problems that in an existing electrolysis workshop, when a feeding trolley reaches a bucket elevator hopper, one-key starting of a bucket elevator material lifting system cannot be achieved, the loading capacity of materials in a bucket elevator material bin cannot be sensed, so that automatic stopping of bucket elevator material lifting cannot be achieved after material lifting is completed, the material lifting automation degree is low, and the material lifting efficiency is low are solved. And the working efficiency is poor.

Description

Technical Field

[0001] The utility model relates to the technical field of electrolysis workshops, in particular to an automatic control system for bucket lifting in electrolysis workshops. Background Art

[0002] The electrolysis workshop uses electrolysis technology to purify and enrich metals. Common electrolysis workshops include zinc electrolysis workshop, copper electrolysis workshop, steel electrolysis workshop, etc. The main equipment in the electrolysis workshop includes electrolytic cells and corrosive materials, electrolytes and circulating pipes, pumps, ventilation facilities, anode and cathode units, etc. Electrolysis is the process of passing current through electrolyte solutions or molten electrolytes to cause redox reactions on the cathode and anode. Electrochemical cells can undergo electrolysis when a DC voltage is applied. Electrolytic refining is a process of purification and enrichment of precious metals. Electrolysis is the process of passing current through electrolyte solutions or molten electrolytes to cause redox reactions on the cathode and anode. Electrochemical cells can undergo electrolysis when a DC voltage is applied. The electrolysis process is the process of chemical changes caused by the passage of current through a substance. Chemical changes are the process of a substance losing or gaining electrons. The electrolysis process is carried out in an electrolytic cell. The electrolytic cell is composed of two electrodes, a cathode and anode, immersed in solutions containing positive and negative ions, respectively.

[0003] In the existing electrolysis workshop, when the feeding vehicle reaches the bucket lifting hopper, the bucket lifting system cannot be started with one button, and the loading amount of materials in the bucket lifting hopper cannot be sensed, resulting in the failure to automatically stop the bucket lifting after the lifting is completed, resulting in a low degree of automation and poor work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic control system for bucket lifting in an electrolysis workshop to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic control system for bucket lifting in an electrolysis workshop, comprising a workshop, and also comprising a top beam arranged on the top of the workshop, the inner wall of the workshop is fixedly connected with a cross beam; a bucket lifting mechanism arranged on the top of the cross beam, the bucket lifting mechanism comprising a movable plate arranged on the top of the cross beam, one side of the movable plate is fixedly connected with a connecting shaft, one end of the connecting shaft is fixedly connected with a mechanical top shell, one side of the mechanical top shell is fixedly connected with a bucket lifting motor, the output end of the bucket lifting motor is fixedly connected with a material conveying pipe, the bottom end of the material conveying pipe is connected with a vibration motor, the bottom end of the vibration motor is fixedly connected with a lifting hopper, the dust collecting fan in the mechanical top shell is connected with a dust collecting pipe, the bottom end of the dust collecting pipe is connected with a dust collecting hood, one side of the mechanical top shell is fixedly connected with a dust removal fan, the inner wall of the dust removal fan is connected with a dust removal pipe, and the bottom end of the dust removal pipe is connected with a dust removal hood.

[0006] Preferably, a slide groove is provided at the top end of the top beam, a slider is fixedly connected to the bottom of the movable plate, and the outer side of the slider is slidably connected to the inner wall of the slide groove.

[0007] Preferably, a limiting member is fixedly connected to the inner wall of the workshop, and the limiting member includes a first base fixed to the inner wall of the workshop.

[0008] Preferably, the inner wall of the first base is rotatably connected to a first damping shaft, the outer side of the first damping shaft is fixedly connected to a first connecting rod, and one end of the first connecting rod is fixedly connected to a limit sensor.

[0009] Preferably, a monitoring component is fixedly connected to the inner wall of the workshop, and the monitoring component includes a second base fixed to the inner wall of the workshop.

[0010] Preferably, the inner wall of the second base is rotatably connected to a second damping shaft, the outer side of the second damping shaft is fixedly connected to a second connecting rod, and one end of the second connecting rod is fixedly connected to a camera.

[0011] Preferably, a limiter for controlling the height is fixedly connected to the bottom of the top beam.

[0012] Preferably, a control cabinet for electrically controlling the operation of each device is fixedly connected to the inner wall of the workshop.

[0013] Preferably, a door opening is provided on one side of the workshop to facilitate the entry and exit of feeding vehicles.

[0014] Preferably, a silo is fixedly connected to the inner wall of the workshop, a top frame is fixedly connected to the inner wall of the silo, a top plate is fixedly connected to the inner wall of the top frame, and a material level meter is fixedly connected to the top of the top plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model can sense the feeding vehicle, start the bucket lifting system with one button, start the lifting work, and automatically shut down the bucket lifting system after the lifting is completed, thereby realizing full automation of the lifting and improving work efficiency. It solves the problem that when the feeding vehicle arrives at the bucket lifting hopper, the bucket lifting system cannot be started with one button, and the loading amount of the material in the bucket lifting bin cannot be sensed, resulting in the inability to automatically stop the bucket lifting after the lifting is completed, resulting in low automation of the lifting and poor work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A structural schematic diagram of a preferred embodiment of the automatic control system for bucket lifting in an electrolysis workshop provided by the utility model;

[0018] Figure 2 A schematic diagram of the structure inside the workshop provided by the utility model;

[0019] Figure 3 A schematic diagram of the structure of the bucket lifting mechanism provided by the utility model;

[0020] Figure 4 A schematic diagram of the structure of the limiter provided by the utility model;

[0021] Figure 5 This is a structural schematic diagram of the monitoring component provided by the utility model.

[0022] In the figure: 1. workshop; 2. top beam; 3. cross beam; 4. bucket lifting mechanism; 41. moving plate; 42. connecting shaft; 43. mechanical top shell; 44. bucket lifting motor; 45. feeding pipe; 46. vibration motor; 47. lifting hopper; 48. dust collecting pipe; 49. dust collecting hood; 410. dust removal fan; 411. dust removal pipe; 412. dust removal hood; 5. slide; 6. slide block; 7. limiter; 71. first base; 72. first damping shaft; 73. first connecting rod; 74. sensor; 8. monitoring component; 81. second base; 82. second damping shaft; 83. second connecting rod; 84. camera; 9. limiter; 10. control cabinet; 11. door opening; 12. silo; 13. top frame; 14. top plate; 15. material level meter. DETAILED DESCRIPTION

[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0024] See also Figure 1-5As shown, the automatic control system for bucket lifting in an electrolysis workshop includes a workshop 1, and also includes a top beam 2 arranged on the top of the workshop 1, and the inner wall of the workshop 1 is fixedly connected with a cross beam 3; a bucket lifting mechanism 4 is arranged on the top of the cross beam 3, and the bucket lifting mechanism 4 includes a movable plate 41 arranged on the top of the cross beam 3, one side of the movable plate 41 is fixedly connected with a connecting shaft 42, one end of the connecting shaft 42 is fixedly connected with a mechanical top shell 43, one side of the mechanical top shell 43 is fixedly connected with a bucket lifting motor 44, the output end of the bucket lifting motor 44 is fixedly connected with a feed pipe 45, the bottom end of the feed pipe 45 is connected with a vibration motor 46, the bottom end of the vibration motor 46 is fixedly connected with a lifting hopper 47, the dust collecting fan in the mechanical top shell 43 is connected with a dust collecting pipe 48, the bottom end of the dust collecting pipe 48 is connected with a dust collecting hood 49, and one side of the mechanical top shell 43 is fixedly connected with a dust removal fan The machine 410 has a dust collecting pipe 411 connected to the inner wall of the dust removing fan 410, and a dust collecting hood 412 connected to the bottom end of the dust removing pipe 411; the material lifting work can be carried out by setting the workshop 1, the structural stability of the workshop 1 can be improved by setting the top beam 2, the bucket lifting mechanism 4 can be placed by setting the cross beam 3, the mechanical top shell 43 can be driven to move by setting the movable plate 41, the movable plate 41 and the mechanical top shell 43 can be connected by setting the connecting shaft 42, the bucket lifting system can be controlled by setting the mechanical top shell 43, the material lifting hopper 47 can be started by setting the bucket lifting motor 44, the material conveying pipe 45 can be convenient for material transportation by setting the vibration motor 46, the dust collecting pipe 48 and the dust collecting hood 49 can be convenient for dust collection, and the dust can be easily discharged from the dust collecting pipe 411 and the dust collecting hood 412 by setting the dust removing fan 410.

[0025] See also Figure 2 , Figure 4 and Figure 5As shown, a slide groove 5 is provided at the top of the top beam 2, a slider 6 is fixedly connected to the bottom of the movable plate 41, and the outer side of the slider 6 is slidably connected to the inner wall of the slide groove 5; a limit member 7 is fixedly connected to the inner wall of the workshop 1, and the limit member 7 includes a first base 71 fixed to the inner wall of the workshop 1; a first damping shaft 72 is rotatably connected to the inner wall of the first base 71, and a first connecting rod 73 is fixedly connected to the outer side of the first damping shaft 72, and one end of the first connecting rod 73 is fixedly connected to the limit sensor 74; the inner wall of the workshop 1 is fixedly connected to A monitoring component 8 is connected, and the monitoring component 8 includes a second base 81 fixed to the inner wall of the workshop 1; the inner wall of the second base 81 is rotatably connected to a second damping shaft 82, the outer side of the second damping shaft 82 is fixedly connected to a second connecting rod 83, and one end of the second connecting rod 83 is fixedly connected to a camera 84; the bottom of the top beam 2 is fixedly connected to a limiter 9 for controlling the height; the inner wall of the workshop 1 is fixedly connected to a control cabinet 10 for electrically controlling the operation of various equipment; one side of the workshop 1 is provided with a convenient access for feeding vehicles The inner wall of the workshop 1 is fixedly connected with a silo 12, the inner wall of the silo 12 is fixedly connected with a top frame 13, the inner wall of the top frame 13 is fixedly connected with a top plate 14, and the top of the top plate 14 is fixedly connected with a material level meter 15; by setting the slide 5 and the slider 6, the stability of the movement of the movable plate 41 can be improved, thereby improving the stability of the movement of the mechanical top shell 43, by setting the first base 71, the limit sensor 74 can be installed, and by setting the first damping shaft 72 and the first connecting rod 73, the limit sensor 74 can be adjusted. 4, a camera 84 can be installed by arranging a second base 81, the angle of the camera 84 can be adjusted by arranging a second damping shaft 82 and a second connecting rod 83, the height can be controlled by arranging a limiter 9, the operation of each device can be electrically controlled by arranging a control cabinet 10, the entry and exit of feeding vehicles can be facilitated by arranging a door opening 11, materials can be stored by arranging a silo 12, a level meter 15 can be placed by arranging a top frame 13 and a top plate 14, and the material amount of the silo 12 can be monitored by arranging the level meter 15.

[0026] Working principle: After the feeding vehicle enters the workshop 1 from the door opening 11, it is laser-induced by the sensor 74. After sensing that the feeding vehicle is in place, the bucket lift motor 44 and the bucket lift dust collection fan are frequency-converted and started; then the vibration motor 46 is started, and the material is discharged at a uniform speed through the star feeder; the feeding vehicle unloads all the transported material blocks, and after the laser senses that the feeding vehicle has left, the bucket lift motor 44 and the bucket lift dust collection fan continue to run for fifteen minutes, and automatically stop after the material blocks are completely lifted to the silo 12. The silo 12 uses a radio frequency admittance level meter 15 to automatically sense the material level changes in the silo 12 and transmit the material level to the control cabinet 10. When the silo 12 is full of material, the bucket lift mechanism 4 automatically stops.

[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An automatic control system for bucket lifting in an electrolysis workshop, comprising a workshop (1), characterized in that: Also includes: A top beam (2) is arranged on the top of the workshop (1), and a cross beam (3) is fixedly connected to the inner wall of the workshop (1); A bucket lifting mechanism (4) is arranged on the top of the cross beam (3), and the bucket lifting mechanism (4) comprises a movable plate (41) arranged on the top of the cross beam (3), one side of the movable plate (41) is fixedly connected to a connecting shaft (42), one end of the connecting shaft (42) is fixedly connected to a mechanical top shell (43), one side of the mechanical top shell (43) is fixedly connected to a bucket lifting motor (44), the output end of the bucket lifting motor (44) is fixedly connected to a material conveying pipe (45), and the material conveying pipe (45) is fixedly connected to the output end of the bucket lifting motor (44). The bottom end is connected to a vibration motor (46), the bottom end of the vibration motor (46) is fixedly connected to a lifting hopper (47), the dust collecting fan in the mechanical top shell (43) is connected to a dust collecting pipe (48), the bottom end of the dust collecting pipe (48) is connected to a dust collecting cover (49), one side of the mechanical top shell (43) is fixedly connected to a dust removal fan (410), the inner wall of the dust removal fan (410) is connected to a dust removal pipe (411), and the bottom end of the dust removal pipe (411) is connected to a dust removal cover (412).

2. The automatic control system for bucket lifting in electrolysis workshop according to claim 1, characterized in that: A sliding groove (5) is provided at the top end of the top beam (2), a sliding block (6) is fixedly connected to the bottom of the movable plate (41), and the outer side of the sliding block (6) is slidably connected to the inner wall of the sliding groove (5).

3. The automatic control system for bucket lifting in electrolysis workshop according to claim 1, characterized in that: A limiting member (7) is fixedly connected to the inner wall of the workshop (1), and the limiting member (7) comprises a first base (71) fixed to the inner wall of the workshop (1).

4. The automatic control system for bucket lifting in an electrolysis workshop according to claim 3, characterized in that: The inner wall of the first base (71) is rotatably connected to a first damping shaft (72), the outer side of the first damping shaft (72) is fixedly connected to a first connecting rod (73), and one end of the first connecting rod (73) is fixedly connected to a limit sensor (74).

5. The automatic control system for bucket lifting in electrolysis workshop according to claim 3 is characterized in that: A monitoring component (8) is fixedly connected to the inner wall of the workshop (1), and the monitoring component (8) comprises a second base (81) fixed to the inner wall of the workshop (1).

6. The automatic control system for bucket lifting in electrolysis workshop according to claim 5, characterized in that: The inner wall of the second base (81) is rotatably connected to a second damping shaft (82), the outer side of the second damping shaft (82) is fixedly connected to a second connecting rod (83), and one end of the second connecting rod (83) is fixedly connected to a camera (84).

7. The automatic control system for bucket lifting in an electrolysis workshop according to claim 1, characterized in that: A limiter (9) for controlling the height is fixedly connected to the bottom of the top beam (2).

8. The automatic control system for bucket lifting in an electrolysis workshop according to claim 5, characterized in that: A control cabinet (10) for electrically controlling the operation of various devices is fixedly connected to the inner wall of the workshop (1).

9. The automatic control system for bucket lifting in an electrolysis workshop according to claim 8, characterized in that: A door opening (11) is provided on one side of the workshop (1) to facilitate the entry and exit of feeding vehicles.

10. The automatic control system for bucket lifting in an electrolysis workshop according to claim 9, characterized in that: A silo (12) is fixedly connected to the inner wall of the workshop (1), a top frame (13) is fixedly connected to the inner wall of the silo (12), a top plate (14) is fixedly connected to the inner wall of the top frame (13), and a material level meter (15) is fixedly connected to the top of the top plate (14).

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