Flattening device for warp knitting fabric processing
By designing a flattening device for processing warp knitted fabrics including a support frame, an ironing assembly and a heating system, the problem of low flattening efficiency in the prior art is solved, and efficient and even ironing of the fabrics is achieved.
Patent Information
- Application Number
- CN202421374680.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the prior art, the flattening device lacks an auxiliary structure, which cannot effectively improve the flattening efficiency, resulting in abnormal ironing of the fabric.
A flattening device for processing warp knitted fabrics is designed, including a support frame, an ironing assembly and a heating system. The ironing assembly consists of a support plate, a fixed extrusion plate and a heating wire, and high-temperature ironing is achieved through a thermal conduction plate and a temperature sensor; the assembly rack and electric adjustment rod ensure the smooth rotation of the upper and lower extrusion rollers.
Through the combination of heating wire and thermal conduction plate, efficient hot pressing treatment is achieved, the ironing efficiency of the fabric is improved, and the temperature stability and uniform ironing of the fabric are ensured through the cooperation of the temperature sensor and the controller.
Smart Images

Figure CN222613755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitted fabric processing, in particular to a flattening device for warp knitted fabric processing. Background Art
[0002] Weaving technology includes weaving (also known as shuttle weaving), knitting, braiding and non-woven, among which knitting is divided into warp knitting and weft knitting. Warp knitting is a textile process belonging to the field of knitting. Using one or several groups of parallel yarns to feed all the working needles of the machine in the warp direction to form loops at the same time to form a knitted fabric is called warp knitting.
[0003] Patent document CN214613122U discloses "a flattening device for processing textile fabrics, comprising a fixed support rod, a support workbench, a support stand and a lifting flattening device, wherein the lifting flattening device comprises a driving motor, a rotating transmission screw, a transmission belt, a rotating driven screw, a transmission screw support, a driven screw support, a moving slide, a moving slider, a moving support plate, a lifting hydraulic rod, a rotating shaft support, a roller rotating shaft, a flattening roller shaft, a flattening heating layer, a supporting connecting plate, a water storage bucket and a water mist nozzle";
[0004] The above-mentioned flattening device lacks a structure to assist in improving the flattening efficiency, and cannot ensure the normal ironing of the fabric. Utility Model Content
[0005] The utility model aims to provide a flattening device for warp knitted fabric processing, so as to solve the technical problem that the flattening device in the prior art lacks a structure to assist in improving the flattening efficiency and cannot ensure the normal ironing of the fabric.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flattening device for warp knitted fabric processing, comprising a support frame, an ironing assembly is installed on the inner side of the top of the support frame, the ironing assembly comprises a support plate installed on the inner side of the top of the support frame, a fixed extrusion plate is installed on the inner side of the support plate, and a first heating wire is installed on the inner side of the fixed extrusion plate;
[0007] A mounting frame is installed on the top of the support frame, a telescopic rod is installed through the top wall of the mounting frame, a lifting plate is installed on the bottom end of the telescopic rod, a heat conducting plate is installed on the inner side of the lifting plate, a second heating wire is installed on the inner side of the heat conducting plate, a temperature sensor is installed through the top wall of the lifting plate, and the temperature sensor is installed on the inner side of the heat conducting plate.
[0008] Preferably, a rotating shaft is installed on the inner side of the support frame, a lower extrusion rod is installed on the outer side of the rotating shaft, and a first heating rod is installed inside the lower extrusion rod.
[0009] Preferably, a mounting platform is installed on the front side of the support frame, a driving motor is installed on the top of the mounting platform, and an output end of the driving motor is connected to the front end of the rotating shaft.
[0010] Preferably, an assembly frame is installed on the top of the support frame, an electric adjustment rod is installed through the top wall of the assembly frame, and a lifting frame is installed on the bottom end of the electric adjustment rod.
[0011] Preferably, a shaft rod is installed on the inner side of the lifting frame, and an upper squeezing roller is installed on the outer side of the shaft rod.
[0012] Preferably, a second heating rod is installed inside the squeezing roller.
[0013] Preferably, a controller is installed on the top of the mounting frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is equipped with a temperature sensor, and the extension of the telescopic rod drives the lifting plate at the bottom to move downward, and the downward movement of the lifting plate drives the heat conducting plate at the bottom to move downward, the heat conducting plate is fixed to the second heating wire on the inner side, and the temperature sensor is used to detect temperature changes. The temperature sensor transmits the detected temperature to the controller, and the controller controls the second heating wire to adjust the temperature. The second heating wire is energized to increase the temperature, and the heat conducting plate conducts heat. The heat conducting plate is against the top of the fixed extrusion plate, and the heat conducting plate and the fixed extrusion plate are squeezed against each other. The warp knitted fabric is flattened by the extrusion force and the high temperature, thereby improving the ironing efficiency.
[0016] The utility model is provided with an assembly frame, which fixes the electric adjustment rod on the top wall, the electric adjustment rod supports the lifting frame at the bottom, the lifting frame supports the inner shaft rod, so as to ensure that the upper extrusion roller rotates smoothly, the upper extrusion roller abuts against the upper surface of the lower extrusion roller, the upper extrusion roller and the lower extrusion roller squeeze the fine knitted fabric, the driving motor drives the rotating shaft at the output end to rotate, the rotation of the rotating shaft drives the outer lower extrusion roller to rotate, the rotation of the lower extrusion roller drives the transmission of the warp knitted fabric on the upper surface, so as to ensure that the device stably produces the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the mounting seat structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the dustproof net structure of the utility model.
[0021] In the figure: 1. support frame; 2. rotating shaft; 3. extrusion rod; 4. first heating rod; 5. driving motor; 6. assembly frame; 7. electric adjustment rod; 8. lifting frame; 9. shaft rod; 10. extrusion roller; 11. second heating rod; 12. support plate; 13. fixed extrusion plate; 14. first heating wire; 15. mounting frame; 16. telescopic rod; 17. lifting plate; 18. heat conduction plate; 19. second heating wire; 20. temperature sensor; 21. controller. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides an embodiment: a flattening device for warp knitted fabric processing, comprising a support frame 1, an ironing assembly is installed on the inner side of the top of the support frame 1, the ironing assembly comprises a support plate 12 installed on the inner side of the top of the support frame 1, a fixed extrusion plate 13 is installed on the inner side of the support plate 12, and a first heating wire 14 is installed on the inner side of the fixed extrusion plate 13;
[0025] The support frame 1 fixes the ironing assembly on the top to ensure the stability of the ironing assembly. The support plate 12 is fixed on the top of the support frame 1 to ensure the stability of the support plate 12. The support plate 12 supports the inner fixed extrusion plate 13 to facilitate the fixed extrusion plate 13 to fix the inner first heating wire 14;
[0026] A mounting frame 15 is installed on the top of the support frame 1, a telescopic rod 16 is installed through the top wall of the mounting frame 15, a lifting plate 17 is installed at the bottom end of the telescopic rod 16, a heat conducting plate 18 is installed on the inner side of the lifting plate 17, a second heating wire 19 is installed on the inner side of the heat conducting plate 18, a temperature sensor 20 is installed through the top wall of the lifting plate 17, and the temperature sensor 20 is installed on the inner side of the heat conducting plate 18;
[0027] The support frame 1 fixes the mounting frame 15 on the top, which facilitates the mounting frame 15 to fix the inner telescopic rod 16 to ensure that the telescopic rod 16 can run smoothly. The extension of the telescopic rod 16 drives the lifting plate 17 at the bottom to move downward, and the downward movement of the lifting plate 17 drives the heat conducting plate 18 at the bottom to move downward. The heat conducting plate 18 fixes the second heating wire 19 on the inside. The second heating wire 19 is energized to increase the temperature, and the heat is conducted by the heat conducting plate 18. The heat conducting plate 18 is against the top of the fixed extrusion plate 13, and the heat conducting plate 18 and the fixed extrusion plate 13 are squeezed against each other. The warp knitted fabric is flattened by the extrusion force and high temperature, thereby improving the ironing efficiency. The temperature sensor 20 is used to detect temperature changes. The temperature sensor 20 transmits the detected temperature and data to the controller 21. The controller 21 controls the second heating wire 19 to adjust the temperature.
[0028] A rotating shaft 2 is installed on the inner side of the support frame 1, a lower extrusion roller 3 is installed on the outer side of the rotating shaft 2, a first heating rod 4 is installed inside the lower extrusion roller 3, a mounting platform is installed on the front side of the support frame 1, a driving motor 5 is installed on the top of the mounting platform, and the output end of the driving motor 5 is connected to the front end of the rotating shaft 2;
[0029] The support frame 1 supports the inner rotating shaft 2 to ensure the smooth rotation of the rotating shaft 2. The rotating shaft 2 supports the outer lower extrusion roller 3. The lower extrusion roller 3 fixes the inner first heating rod 4 to ensure the smooth operation of the first heating rod 4. The driving motor 5 drives the rotating shaft 2 at the output end to rotate. The rotation of the rotating shaft 2 drives the outer lower extrusion roller 3 to rotate. The rotation of the lower extrusion roller 3 drives the transmission of the warp knitted fabric on the upper surface.
[0030] An assembly frame 6 is installed on the top of the support frame 1, an electric adjustment rod 7 is installed through the top wall of the assembly frame 6, a lifting frame 8 is installed on the bottom end of the electric adjustment rod 7, a shaft rod 9 is installed on the inner side of the lifting frame 8, an upper squeezing roller 10 is installed on the outer side of the shaft rod 9, and a second heating rod 11 is installed inside the upper squeezing roller 10;
[0031] The support frame 1 fixes the assembly frame 6 on the top to ensure the stability of the assembly frame 6. The assembly frame 6 fixes the electric adjustment rod 7 on the top wall. The electric adjustment rod 7 supports the lifting frame 8 at the bottom. The lifting frame 8 supports the inner shaft rod 9 to ensure the smooth rotation of the upper squeezing roller 10. The upper squeezing roller 10 is against the upper surface of the lower squeezing roller 3. The upper squeezing roller 10 and the lower squeezing roller 3 squeeze the finely woven fabric.
[0032] A controller 21 is installed on the top of the mounting frame 15, and the controller 21 controls the operation of the device.
[0033] Working principle: The driving motor 5 drives the rotating shaft 2 at the output end to rotate, and the rotation of the rotating shaft 2 drives the outer lower extrusion roller 3 to rotate, and the rotation of the lower extrusion roller 3 drives the warp knitted fabric on the upper surface to be transmitted, and the assembly frame 6 fixes the electric adjustment rod 7 on the top wall, and the electric adjustment rod 7 supports the lifting frame 8 at the bottom, and the lifting frame 8 supports the inner shaft rod 9 to ensure that the upper extrusion roller 10 rotates smoothly, and the upper extrusion roller 10 is against the upper surface of the lower extrusion roller 3. The upper extrusion roller 10 and the lower extrusion roller 3 squeeze the warp knitted fabric. The upper squeezing roller 10 and the lower squeezing roller 3 rotate to transfer the fabric, the telescopic rod 16 extends to drive the lifting plate 17 at the bottom to move downward, and the lifting plate 17 moves downward to drive the heat conducting plate 18 at the bottom to move downward, and the heat conducting plate 18 fixes the second heating wire 19 on the inside. The second heating wire 19 is energized to improve stability, and the heat is conducted by the heat conducting plate 18. The heat conducting plate 18 is against the top of the fixed squeezing plate 13, and the heat conducting plate 18 and the fixed squeezing plate 13 are squeezed against each other, and the warp knitted fabric is flattened by the extrusion force and high temperature.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A flattening device for warp knitted fabric processing, characterized in that: Comprising a support frame (1), an ironing assembly is installed on the inner side of the top of the support frame (1), the ironing assembly comprises a support plate (12) installed on the inner side of the top of the support frame (1), a fixed extrusion plate (13) is installed on the inner side of the support plate (12), and a first heating wire (14) is installed on the inner side of the fixed extrusion plate (13); A mounting frame (15) is installed on the top of the support frame (1), a telescopic rod (16) is installed through the top wall of the mounting frame (15), a lifting plate (17) is installed at the bottom end of the telescopic rod (16), a heat conducting plate (18) is installed on the inner side of the lifting plate (17), a second heating wire (19) is installed on the inner side of the heat conducting plate (18), a temperature sensor (20) is installed through the top wall of the lifting plate (17), and the temperature sensor (20) is installed on the inner side of the heat conducting plate (18).
2. A flattening device for warp knitted fabric processing according to claim 1, characterized in that: A rotating shaft (2) is installed on the inner side of the support frame (1), a lower extrusion rod (3) is installed on the outer side of the rotating shaft (2), and a first heating rod (4) is installed inside the lower extrusion rod (3).
3. The flattening device for warp knitted fabric processing according to claim 1, characterized in that: A mounting platform is installed on the front of the support frame (1), a driving motor (5) is installed on the top of the mounting platform, and an output end of the driving motor (5) is connected to the front end of the rotating shaft (2).
4. The flattening device for warp knitted fabric processing according to claim 1, characterized in that: An assembly frame (6) is installed on the top of the support frame (1), an electric adjustment rod (7) is installed through the top wall of the assembly frame (6), and a lifting frame (8) is installed on the bottom end of the electric adjustment rod (7).
5. The flattening device for warp knitted fabric processing according to claim 4, characterized in that: A shaft rod (9) is installed on the inner side of the lifting frame (8), and an upper squeezing roller (10) is installed on the outer side of the shaft rod (9).
6. A flattening device for warp knitted fabric processing according to claim 5, characterized in that: A second heating rod (11) is installed inside the squeezing roller (10).
7. The flattening device for warp knitted fabric processing according to claim 1, characterized in that: A controller (21) is mounted on the top of the mounting frame (15).
Citation Information
Patent Citations
Flattening device for textile fabric processing
CN214613122U