Concrete box beam and embedded assembly integrated structure for railroad bridge

By welding the embedded components on the concrete box beams of the railway bridge and installing the connecting components and support components to form an integrated structure, the problem of hole punching is solved when installing I-shaped steel in the prior art is solved, and the installation convenience and structural strength are improved.

CN222613976UActive Publication Date: 2025-03-14SHANDONG RONGLIANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421315981.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-14
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

In the prior art, when installing I-steel to improve the structural strength of railway bridges, it is necessary to drill holes and install fixtures on the box beams, resulting in structural damage and inconvenient installation.

Method used

By evenly welding multiple embedded components on the steel frame of the concrete box beam, and installing connecting components and supporting components at the bottom of the embedded components, an integrated structure is formed, which facilitates subsequent installation of I-shaped steel.

Benefits of technology

It avoids damage to the box beam structure, improves the convenience of I-shaped steel installation and the strength of the overall structure, and enhances the fixity of I-shaped steel.

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Abstract

The utility model discloses a concrete box beam and embedded assembly integrated structure for a railroad bridge, and particularly relates to the field of embedded parts, the concrete box beam and embedded assembly integrated structure for the railroad bridge comprises a box beam body, a reinforcement cage is arranged in the box beam body, a plurality of embedded assemblies are evenly welded to the bottom end of the reinforcement cage, and connecting assemblies are installed at the bottom ends of the embedded assemblies. The bottom end of each connecting assembly is provided with a supporting assembly. The supporting assemblies are arranged to be matched with the connecting assembly at the top end to install and fix the I-shaped steel, so that the box beam body does not need to be punched subsequently to install fixing pieces to install the I-shaped steel, damage to the structure of the box beam body is avoided, the overall strength is further improved, and the service life of the box beam body is prolonged. And in the I-shaped steel mounting process, after the I-shaped steel is pre-mounted in the supporting assemblies, the I-shaped steel can be pushed to move, the position of the I-shaped steel can be conveniently adjusted, and therefore the I-shaped steel mounting convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of embedded parts, and more specifically, to an integrated structure of a concrete box beam and embedded components for a railway bridge. Background Art

[0002] As the infrastructure of railway construction, large railway box girders are widely used in the field of railway construction, especially in the field of high-speed railway construction. As a tool for box girder production and manufacturing, box girder molds are widely used in the box girder manufacturing industry. Box girder is a type of beam in bridge engineering. It is hollow inside and has flanges on both sides of the upper part, similar to a box, hence the name.

[0003] Among the various types of bridges that have appeared, prefabricated prestressed concrete box girder bridges have become a commonly used bridge type in my country's bridge projects due to their simple structure, convenient prefabrication, and easy factory and standardized construction. In order to strengthen the structural strength of this prefabricated prestressed concrete box girder bridge, it is usually necessary to fix a number of I-beams under the bridge body or add embedded parts to the concrete box beam, so that when it is used for a long time, the I-beams can be installed to improve the stability of the bridge or facilitate later maintenance.

[0004] Therefore, a concrete box girder and embedded component integrated structure for railway bridges is proposed. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an integrated structure of a concrete box beam and embedded components for a railway bridge to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a concrete box beam and embedded component integrated structure for railway bridges, comprising a box beam body, a steel frame is arranged inside the box beam body, a plurality of embedded components are evenly welded to the bottom end of the steel frame, a connecting component is installed at the bottom end of each of the embedded components, and a supporting component is installed at the bottom end of each of the connecting components.

[0007] A plurality of embedded components are uniformly welded on the steel skeleton arranged in the concrete box beam body used in the railway bridge, so that each embedded component is integrally fixedly connected to the box beam body, and a connecting component is installed at the bottom of each embedded component before the entire box beam body is formed. The installation of the connecting component facilitates the subsequent installation and fixation of the supporting component. When it is necessary to set up an I-beam at the bottom of the box beam body to improve the overall strength, the I-beam can be installed and fixed by the arrangement of each supporting component and the cooperation with the connecting component at the top, so that there is no need to subsequently punch holes in the box beam body to install the fixing parts to install the I-beam, thereby avoiding damage to the structure of the box beam body, thereby further improving the overall strength. In the process of installing the I-beam, after the I-beam is pre-installed in each supporting component, the I-beam can be moved by pushing the I-beam, so that the position of the I-beam can be adjusted conveniently, and the width range of the locking mouth can be adjusted according to the width size of the I-beam, so that the I-beam can be clamped and fixed, thereby improving the convenience of installing the I-beam.

[0008] Preferably, the embedded component comprises a welding plate, and the welding plate is welded to the steel frame;

[0009] A plurality of first bolt rods are symmetrically welded at the bottom end of the welding plate.

[0010] Preferably, there are four first bolt rods, which are symmetrically welded to the bottom of the welding plate, and the bottom ends of the four first bolt rods are commonly connected to the connecting assembly.

[0011] Preferably, the connection assembly comprises a fixing plate, and the fixing plate is bolted to the bottom end of the embedded assembly;

[0012] A connecting plate, the connecting plate is vertically welded to the bottom of the fixing plate;

[0013] The mounting plate is welded to the bottom end of the connecting plate, and the mounting plate and the fixing plate are both circular and coaxially arranged, and the bottom end of the mounting plate is connected to a supporting assembly.

[0014] Preferably, four bolt holes are symmetrically formed on the fixing plate, and each first bolt rod is connected and matched with a corresponding bolt hole.

[0015] Preferably, the support assembly comprises two second bolt rods, and the two second bolt rods are symmetrically connected to the bottom end of the mounting plate;

[0016] Two connecting frames, each of which is connected to a corresponding second bolt rod;

[0017] An axle connecting rod, the axle connecting rod is connected to two connecting frames;

[0018] A steel sleeve is sleeved on the shaft connecting rod.

[0019] Preferably, two adjusting grooves are symmetrically provided on the mounting plate, the two adjusting grooves are respectively arranged on both sides of the connecting plate, and the top end of each second bolt rod is respectively connected to the corresponding adjusting groove.

[0020] Preferably, a connecting ear is welded on the top of the connecting frame, the connecting ear is connected to the bottom end of the corresponding second bolt rod, and the connecting frame and the connecting ear are connected to form an L-shaped structure.

[0021] Preferably, threads are provided at both ends of the shaft connecting rod, and nuts are screwed on both sides of the connecting frame connected to the two ends of the shaft connecting rod.

[0022] Preferably, the mounting plate, the two second bolt rods, the two connecting frames, the shaft connecting rod and the steel sleeve constitute a locking mechanism, and a locking opening is formed in the locking mechanism, and the locking opening is used to fasten the I-beam.

[0023] The technical effects and advantages of this utility model:

[0024] 1. By setting the welding plate, the first bolt rod, the fixing plate, the connecting plate and the mounting plate, compared with the prior art, the welding plate is welded to the steel frame, and a plurality of first bolt rods are welded at the bottom of the welding plate, so that the bottom ends of the plurality of first bolt rods can be connected to the connecting assembly, so that when the box beam body is prefabricated with concrete, the embedded assembly and the box beam body can form a whole, thereby improving the strength of the connection between the embedded assembly and the connecting assembly, so as to facilitate the support of the I-beam during installation, so that there is no need to subsequently punch holes in the box beam body to install the fixing parts to install the I-beam, thereby avoiding damage to the structure of the box beam body, thereby further improving the overall strength, and in the process of installing the I-beam, after the I-beam is pre-installed in each supporting assembly, the I-beam can be moved by pushing the I-beam, which is convenient for adjusting the position of the I-beam, and the width range of the locking mouth can be adjusted according to the width size of the I-beam, so that the I-beam can be clamped and fixed, thereby improving the convenience of installing the I-beam;

[0025] 2. Through the arrangement of the second bolt rod, the connecting frame, the shaft connecting rod, the steel sleeve and the mounting plate, compared with the prior art, the top end of the second bolt rod is connected to the mounting plate, and the bottom end is connected to the connecting frame. The height of the connecting frame can be adjusted by adjusting the locking length of the second bolt rod, so that the shaft connecting rod at the bottom end can be adjusted with the height adjustment, so that the supporting position of the I-beam can be adjusted, so that the I-beam fits as closely as possible to the bottom of the box beam body, thereby facilitating the improvement of the fixity of the I-beam installation, and the installation of the I-beam is convenient. During installation, the I-beam can be supported by the steel sleeve sleeved on the axial connecting rod. When the I-beam is pushed, the I-beam can be moved, thereby adjusting the position of the I-beam at the bottom of the box beam body, thereby improving the convenience of installation. After the I-beam is installed, the axial connecting rod supports the bottom of the I-beam, and the connecting frame connects the axial connecting rod. Under the connection of the connecting assembly and the embedded assembly, the box beam body bears the weight of the I-beam. Since the embedded assembly and the box beam body are an integral whole, the firmness of the I-beam after installation is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 Schematic diagram of the overall structure of this utility model.

[0027] Figure 2 This is a schematic diagram of the bottom structure of the present invention.

[0028] Figure 3 This is a schematic diagram of the connection structure between the steel frame and the embedded components of this utility model.

[0029] Figure 4 This is a schematic diagram of the connection and coordination structure of the embedded components, connecting components and supporting components of this utility model.

[0030] Figure 5 The figure is a schematic diagram of the connection structure between the embedded components and the connection components of the present invention.

[0031] Figure 6 Schematic diagram of the structure of the support assembly of this utility model.

[0032] The figures are marked as follows: 1. box beam body; 2. steel bar skeleton; 3. connection assembly; 301. fixing plate; 302. connection plate; 303. mounting plate; 4. support assembly; 401. second bolt rod; 402. connecting frame; 403. shaft connecting rod; 404. steel sleeve; 5. embedded assembly; 501. welding plate; 502. first bolt rod. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical embodiment, not all of the embodiments. Based on the embodiment in the practical embodiment, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical embodiment.

[0034] As attached Figure 1-6 The shown embodiment is an integrated structure of a concrete box beam and embedded components for a railway bridge, comprising a box beam body 1, wherein a steel frame 2 is arranged inside the box beam body 1, and a plurality of embedded components 5 are evenly welded to the bottom end of the steel frame 2, a connecting component 3 is installed at the bottom end of each of the embedded components 5, and a supporting component 4 is installed at the bottom end of each of the connecting components 3.

[0035] In the specific implementation, multiple groups of embedded components 5 are uniformly welded on the steel skeleton 2 set in the concrete box beam body 1 used in the railway bridge, so that each embedded component 5 is integrally fixedly connected to the box beam body 1, and the connecting component 3 is installed at the bottom of each embedded component 5 before the entire box beam body 1 is formed. The installation of the connecting component 3 facilitates the subsequent installation and fixation of the supporting component 4. When it is necessary to set up an I-beam at the bottom of the box beam body 1 to improve the overall strength, the setting of each supporting component 4 and the connection component 3 at the top can cooperate to install the I-beam Fixed, so there is no need to subsequently drill holes in the box beam body 1 to install the fixing parts to install the I-beam, thereby avoiding damage to the structure of the box beam body 1, thereby further improving the overall strength, and in the process of installing the I-beam, after the I-beam is pre-installed in each supporting component 4, the I-beam can be moved by pushing the I-beam, which is convenient for adjusting the position of the I-beam, and the width range of the locking mouth can be adjusted according to the width size of the I-beam, so that the I-beam can be clamped and fixed, thereby improving the convenience of installing the I-beam.

[0036] As attached Figure 4 As shown, the embedded component 5 includes a welding plate 501, and the welding plate 501 is welded on the steel frame 2;

[0037] A plurality of first bolt rods 502 are symmetrically welded to the bottom end of the welding plate 501 .

[0038] There are four first bolt rods 502 , which are symmetrically welded to the bottom of the welding plate 501 , and the bottom ends of the four first bolt rods 502 are commonly connected to the connecting assembly 3 .

[0039] In specific implementation, the welding plate 501 is welded to the steel skeleton 2, and multiple first bolts 502 are welded at the bottom of the welding plate 501, so that the bottom ends of the multiple first bolts 502 can be connected to the connecting component 3, so that when the box beam body 1 is prefabricated with concrete, the embedded component 5 and the box beam body 1 can form a whole, thereby increasing the strength of the connection between the embedded component 5 and the connecting component 3, so as to facilitate the support when the I-beam is installed.

[0040] As attached Figure 5 As shown, the connection component 3 includes a fixing plate 301, and the fixing plate 301 is bolted to the bottom end of the embedded component 5;

[0041] A connecting plate 302, wherein the connecting plate 302 is vertically welded to the bottom of the fixing plate 301;

[0042] The mounting plate 303 is welded to the bottom end of the connecting plate 302 , and the mounting plate 303 and the fixing plate 301 are both circular and coaxially arranged, and the bottom end of the mounting plate 303 is connected to the supporting assembly 4 .

[0043] The fixing plate 301 is symmetrically provided with four bolt holes, and each first bolt rod 502 is connected and matched with a corresponding bolt hole.

[0044] In specific implementation, the fixing plate 301 is connected to each first bolt rod 502 so that the connecting component 3 is connected and fixed to the embedded component 5 as a whole. By welding the connecting plate 302 between the fixing plate 301 and the mounting plate 303, an installation gap can be reserved between the fixing plate 301 and the mounting plate 303, thereby facilitating the installation of the supporting component 4 when the I-beam is installed later.

[0045] As attached Figure 6 As shown, the support assembly 4 includes two second bolt rods 401, and the two second bolt rods 401 are symmetrically connected to the bottom end of the mounting plate 303;

[0046] Two connecting frames 402, each of the connecting frames 402 is connected to a corresponding second bolt rod 401;

[0047] A shaft connecting rod 403, wherein the shaft connecting rod 403 is connected to two connecting frames 402;

[0048] The steel sleeve 404 is sleeved on the shaft connecting rod 403 .

[0049] A connecting ear is welded on the top of the connecting frame 402, and the connecting ear is connected to the bottom end of the corresponding second bolt rod 401, and the connecting frame 402 and the connecting ear are connected to form an L-shaped structure.

[0050] In specific implementation, the top end of the second bolt rod 401 is connected to the mounting plate 303, and the bottom end is connected to the connecting frame 402. The height of the connecting frame 402 can be adjusted by adjusting the locking length of the second bolt rod 401, so that the shaft connecting rod 403 at the bottom end can be adjusted with the height adjustment, so that the supporting position of the I-beam can be adjusted, so that the I-beam fits as closely as possible to the bottom of the box beam body 1, thereby facilitating the improvement of the fixity of the I-beam installation. When the I-beam is installed, the I-beam can be on the shaft connecting rod 403. With the support of the sleeved steel sleeve 404, when the I-beam is pushed, the I-beam can be moved, thereby adjusting the position of the I-beam at the bottom of the box beam body 1, thereby improving the convenience of installation. After the I-beam is installed, the axial connecting rod 403 supports the bottom of the I-beam, and the connecting frame 402 connects the axial connecting rod 403. Under the connection of the connecting component 3 and the embedded component 5, the box beam body 1 bears the weight of the I-beam. Since the embedded component 5 and the box beam body 1 are a whole, the firmness of the I-beam after installation is improved.

[0051] As attached Figure 5 and Figure 6 As shown, two adjusting grooves are symmetrically provided on the mounting plate 303 , the two adjusting grooves are respectively arranged on both sides of the connecting plate 302 , and the top end of each second bolt rod 401 is respectively connected to the corresponding adjusting groove.

[0052] In specific implementation, the second bolt rod 401 can slide in the adjustment groove, so that the distance between the second bolt rods 401 can be adjusted, so that the distance between the two connecting frames 402 can be adjusted, so that it can be appropriately adjusted according to the width size of the I-beam to ensure that both sides of the I-beam are clamped and fixed.

[0053] As attached Figure 6 As shown, threads are provided at both ends of the shaft connecting rod 403, and nuts are screwed on both sides of the connecting frame 402 connected to the two ends of the shaft connecting rod 403.

[0054] In specific implementation, the installation limit of the shaft connecting rod 403 is limited by the nut, so that the distance between the connecting frames 402 can be limited, so that when the I-beam vibrates, the connecting frame 402 can vibrate synchronously with the I-beam, thereby preventing the I-beam from sliding on the shaft connecting rod 403, thereby reducing the wear on the shaft connecting rod 403 and the connecting frame 402, thereby increasing the overall service life and improving the stability of the I-beam support.

[0055] As attached Figure 6 As shown, the mounting plate 303, two second bolt rods 401, two connecting frames 402, an axial connecting rod 403 and a steel sleeve 404 form a locking mechanism, and a locking opening is formed in the locking mechanism, and the locking opening is used to fasten the I-beam.

[0056] In specific implementation, the height dimension of the locking mouth can be adjusted by adjusting the locking position of the two second bolt rods 401, and the distance between the connecting frames 402 at both ends of the axial connecting rod 403 is adjusted, and the two second bolt rods 401 slide in the adjustment groove, and the distance between the two second bolt rods 401 is adjusted, so that the width dimension of the locking mouth can be adjusted, so that the locking mouth can lock the I-beam.

[0057] Finally, a few points should be explained: First, in the description of this utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the internal communication of two components, or a direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0058] Secondly: In the drawings of the embodiments disclosed in this utility, only the structures related to the embodiments disclosed in this utility are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility can be combined with each other;

[0059] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete box girder and embedded component integrated structure for railway bridges, comprising a box girder body (1), characterized in that: A steel frame (2) is provided inside the box beam body (1), a plurality of embedded components (5) are uniformly welded to the bottom end of the steel frame (2), a connection component (3) is installed at the bottom end of each embedded component (5), and a support component (4) is installed at the bottom end of each connection component (3).

2. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 1, characterized in that: The embedded component (5) comprises a welding plate (501), and the welding plate (501) is welded to the steel frame (2); A plurality of first bolt rods (502) are symmetrically welded to the bottom end of the welding plate (501).

3. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 2, characterized in that: The number of the first bolt rods (502) is four, and the four first bolt rods (502) are symmetrically welded to the bottom of the welding plate (501), and the bottom ends of the four first bolt rods (502) are commonly connected to the connecting assembly (3).

4. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 3, characterized in that: The connection component (3) comprises a fixing plate (301), and the fixing plate (301) is bolted to the bottom end of the embedded component (5); A connecting plate (302), wherein the connecting plate (302) is vertically welded to the bottom of the fixing plate (301); The mounting plate (303) is welded to the bottom end of the connecting plate (302), and the mounting plate (303) and the fixing plate (301) are both circular and coaxially arranged, and the bottom end of the mounting plate (303) is connected to a supporting assembly (4).

5. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 4, characterized in that: The fixing plate (301) is symmetrically provided with four bolt holes, and each first bolt rod (502) is connected and matched with a corresponding bolt hole.

6. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 5, characterized in that: The support assembly (4) comprises two second bolt rods (401), and the two second bolt rods (401) are symmetrically connected to the bottom end of the mounting plate (303); Two connecting frames (402), each connecting frame (402) being connected to a corresponding second bolt rod (401); An axle connecting rod (403), wherein the axle connecting rod (403) is connected to two connecting frames (402); A steel sleeve (404) is sleeved on the shaft connecting rod (403).

7. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 6, characterized in that: The mounting plate (303) is symmetrically provided with two adjustment slots, the two adjustment slots are respectively arranged on both sides of the connecting plate (302), and the top end of each second bolt rod (401) is respectively connected to the corresponding adjustment slot.

8. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 7, characterized in that: A connecting ear is welded on the top of the connecting frame (402), and the connecting ear is connected to the bottom end of the corresponding second bolt rod (401), and the connecting frame (402) and the connecting ear are connected to form an L-shaped structure.

9. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 8, characterized in that: The two ends of the shaft connecting rod (403) are provided with threads, and nuts are screwed on both sides of the connecting frame (402) connected to the two ends of the shaft connecting rod (403).

10. The integrated structure of concrete box beam and embedded components for railway bridges according to claim 9, characterized in that: The mounting plate (303), two second bolt rods (401), two connecting frames (402), an axial connecting rod (403) and a steel sleeve (404) form a locking mechanism, and a locking opening is formed in the locking mechanism, and the locking opening is used to fasten the I-beam.

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