Hammering mechanism with adjustable pressure and adjustable frequency

By designing a hammer pressing mechanism with adjustable pressure and adjustable frequency, and using different power drive motors and cables to adjust the drop frequency and pressure of the hammer pressing block, the problem of poor versatility of the existing free-fall hammer pressing mechanism is solved, achieving higher versatility and safety.

CN222614143UActive Publication Date: 2025-03-14QUANZHOU JUNLONG MASCH CO LTD
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Patent Information

Application Number
CN202420839847.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-14
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing free-fall hammer pressing mechanism is highly dangerous during operation, and is not versatile, so it cannot adjust the hammer pressing frequency and pressure.

Method used

A hammer pressing mechanism with adjustable pressure and adjustable frequency is designed. By setting a driving motor with different powers, the hammer pressing pressure is adjusted through cables to adjust the hammer pressing pressure.

Benefits of technology

The adjustability of hammer pressure frequency and pressure is achieved, the universality and safety of hammer pressure mechanism is improved, and the problem of poor versatility in the prior art is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hammering mechanism with adjustable pressure and adjustable frequency, and relates to the technical field of hammering mechanisms, the hammering mechanism comprises a bottom plate, the upper surface of the bottom plate is provided with an opening, the upper surface of the bottom plate is fixedly connected with a track plate, the inner wall of the track plate is slidably connected with a hammering block, the upper surface of the track plate is fixedly connected with a top plate, and the top plate is fixedly connected with the bottom plate. The upper surface of the top plate is fixedly connected with a bearing seat, and the right side face of the bearing seat is rotationally connected with a rotating rod. According to the hammering and pressing mechanism with the adjustable pressure and the adjustable frequency, driving motors with different powers are arranged, so that the driving motors with different powers drive a rotating rod to rotate, the falling times of a hammering and pressing block in unit time can be changed, and then the hammering frequency is changed; the hammering block is lifted to different heights through the mooring rope and then falls to adjust the pressure of falling to the ground, then pressure adjustment is completed, and the problem that in the prior art, a common free-falling type hammering mechanism is poor in universality is solved by adjusting the pressure and the frequency.
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Description

Technical Field

[0001] The utility model relates to a hammer pressing mechanism, in particular to a hammer pressing mechanism with adjustable pressure and adjustable frequency, belonging to the technical field of hammer pressing mechanisms. Background Art

[0002] The hammer mechanism is a mechanism that hammers the soil during the construction process to make the soil more compact for subsequent construction. During the work process, different weights are added according to different soil conditions to tamp the land to make the soil dense.

[0003] The hammer mechanism includes a hydraulic hammer mechanism and a free-fall hammer mechanism. In the common free-fall hammer mechanism, the hammer block is raised to a certain height by a lifting device and then released. The hammer block falls freely and hits the ground. However, this operation method is very dangerous during operation because the hammer block is free to fall without restraint. If it encounters an uneven ground, the hammer block may roll to one side at the moment of landing. At the same time, since the power of the lifting equipment is fixed, the hammer frequency cannot be adjusted, which makes it not very versatile. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model provides a hammer pressing mechanism with adjustable pressure and adjustable frequency, so as to solve the problem of poor universality of the common free-fall hammer pressing mechanism in the prior art.

[0006] (II) Technical solution

[0007] The utility model is realized through the following technical scheme: a hammer pressing mechanism with adjustable pressure and adjustable frequency, comprising a bottom plate, an opening is provided on the upper surface of the bottom plate, a track plate is fixedly connected to the upper surface of the bottom plate, a hammer pressing block is slidably connected to the inner wall of the track plate, a top plate is fixedly connected to the upper surface of the track plate, a bearing seat is fixedly connected to the upper surface of the top plate, a rotating rod is rotatably connected to the right side of the bearing seat, two electromagnetic brakes are sleeved on the outer surface of the rotating rod, the electromagnetic brakes are electrically connected to an external control device, two of the electromagnetic brakes are fixedly connected to the top plate, two of the electromagnetic brakes are electrically connected to the external control device, an electromagnetic clutch is installed on the other end of the rotating rod, an auxiliary rod is rotatably connected to the right side of the track plate, the other end of the auxiliary rod is fixedly connected to a turntable, three drive motors with different powers are fixedly connected to the left side of the turntable, and an electromagnetic clutch is installed at the output end of each of the drive motors, and the electromagnetic clutch is electrically connected to the external control device.

[0008] Preferably, a load plate is placed on the upper surface of the hammer block, and a frame is fixedly connected to the upper surface of the hammer block. Two vertical blocks are fixedly connected to the upper surface of the frame. A connecting rod is rotatably connected between the two vertical blocks. A cable is wrapped around the outer surface of the rotating rod, and the other end of the cable is connected to the connecting rod. The load of the hammer block is increased by adjusting the number of load plates, thereby completing the adjustment of the hammer pressing operation pressure.

[0009] Preferably, a sliding plate is slidably connected to the inner wall of the frame, and two vertical rods are fixedly connected to the upper surface of the sliding plate, each of the vertical rods passes through the frame, and two auxiliary springs are fixedly connected to the upper surface of the sliding plate, and the other end of each auxiliary spring is fixedly connected to the frame, which is beneficial to the stability of the sliding plate. The elastic force of the auxiliary springs can drive the sliding plate to tightly squeeze the load plate to prevent the load plate from shaking and detaching during the falling process.

[0010] Preferably, grooves are provided on both the left and right sides of the frame, and the inner wall of each groove is slidably connected with an adjustment block, and each adjustment block is fixedly connected to the sliding plate, which is beneficial to the stability of the adjustment block. The sliding plate can be lifted by moving the adjustment block, thereby facilitating the adjustment of the number of load plates.

[0011] Preferably, a plurality of slide grooves are provided on the upper surface of the hammer block, and a plurality of sliders are fixedly connected to the inner wall of the track plate, and each slider is slidably connected to its mutually adjacent slide grooves, which is beneficial to the stability of the slider and further assists the hammer block in stable lifting and lowering.

[0012] Preferably, the size of the frame is smaller than that of the hammer block, which is beneficial to the stability of the frame and prevents the hammer block from rubbing against the inner wall of the track plate during the descent process.

[0013] Preferably, wheels are installed on the sides of the base plate to facilitate overall movement.

[0014] The utility model provides a hammer pressing mechanism with adjustable pressure and adjustable frequency, which has the following beneficial effects:

[0015] 1. The hammer pressing mechanism with adjustable pressure and adjustable frequency, by setting driving motors of different powers, makes the driving motors of different powers drive the rotating rod to rotate, thereby changing the number of times the hammer pressing block falls per unit time, thereby changing the hammering frequency. The hammer pressing block is lifted to different heights by a cable and then dropped, and the pressure on the ground can be adjusted, thereby completing the pressure adjustment. The problem of poor versatility of the free-fall hammer pressing mechanism commonly used in the prior art is solved by adjustable pressure and adjustable frequency.

[0016] 2. The hammer pressing mechanism with adjustable pressure and adjustable frequency changes the load of the hammer pressing block by adjusting the number of load plates, so that the hammer pressing block carries different kinetic energy when hammering the ground, thereby assisting in completing the adjustment of the overall pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of the track plate of the utility model;

[0018] Figure 2 It is a front view of the sliding plate of the utility model;

[0019] Figure 3 It is a cross-sectional view of the side view of the hammer pressing block of the utility model;

[0020] Figure 4 It is a cross-sectional view of the top view of the slider of the utility model.

[0021] Description of Reference Numerals

[0022] 1. Bottom plate; 2. Track plate; 3. Hammer block; 4. Top plate; 5. Bearing seat; 6. Rotating rod; 7. Electromagnetic brake; 8. Electromagnetic clutch; 9. Auxiliary rod; 10. Turntable; 11. Driving motor;

[0023] 12. Load plate; 13. Frame; 14. Vertical block; 15. Connecting rod; 16. Cable; 17. Sliding plate; 18. Vertical pole; 19. Auxiliary spring; 20. Adjusting block; 21. Slider. DETAILED DESCRIPTION

[0024] The embodiment of the utility model provides a hammer pressing mechanism with adjustable pressure and adjustable frequency.

[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4, including a bottom plate 1, an opening is provided on the upper surface of the bottom plate 1, a track plate 2 is fixedly connected to the upper surface of the bottom plate 1, a hammer block 3 is slidably connected to the inner wall of the track plate 2, a top plate 4 is fixedly connected to the upper surface of the track plate 2, a bearing seat 5 is fixedly connected to the upper surface of the top plate 4, a rotating rod 6 is rotatably connected to the right side of the bearing seat 5, two electromagnetic brakes 7 are sleeved on the outer surface of the rotating rod 6, the electromagnetic brake 7 is electrically connected to an external control device, two of the electromagnetic brakes 7 are fixedly connected to the top plate 4, two of the electromagnetic brakes 7 are electrically connected to the external control device, an electromagnetic clutch 8 is installed at the other end of the rotating rod 6, an auxiliary rod 9 is rotatably connected to the right side of the track plate 2, a turntable 10 is fixedly connected to the other end of the auxiliary rod 9, and three drive motors 11 with different powers are fixedly connected to the left side of the turntable 10, and an electromagnetic clutch 8 is installed at the output end of each of the drive motors 11, and the electromagnetic clutch 8 is electrically connected to the external control device.

[0026] See also Figure 1 , Figure 2 and Figure 4 A load plate 12 is placed on the upper surface of the hammer block 3, and a frame 13 is fixedly connected to the upper surface of the hammer block 3. Two vertical blocks 14 are fixedly connected to the upper surface of the frame 13. A connecting rod 15 is rotatably connected between the two vertical blocks 14. A cable 16 is wrapped around the outer surface of the rotating rod 6, and the other end of the cable 16 is connected to the connecting rod 15. The load of the hammer block 3 is increased by adjusting the number of load plates 12, thereby completing the adjustment of the hammer pressing operation pressure.

[0027] See also Figure 1 , Figure 2 and Figure 4 The inner wall of the frame 13 is slidably connected with a sliding plate 17, and the upper surface of the sliding plate 17 is fixedly connected with two vertical rods 18, each of the vertical rods 18 passes through the frame 13, and the upper surface of the sliding plate 17 is fixedly connected with two auxiliary springs 19, and the other end of each auxiliary spring 19 is fixedly connected to the frame 13, which is beneficial to the stability of the sliding plate 17. The elastic force of the auxiliary spring 19 can drive the sliding plate 17 to tightly squeeze the load plate 12 to prevent the load plate 12 from shaking and detaching during the falling process. Grooves are provided on the left and right sides of the frame 13, and the inner wall of each groove is slidably connected with an adjusting block 20, and each adjusting block 20 is fixedly connected to the sliding plate 17, which is beneficial to the stability of the adjusting block 20. The sliding plate 17 can be lifted by moving the adjusting block 20, thereby facilitating the adjustment of the number of load plates 12.

[0028] See also Figure 1 , Figure 2 and Figure 4A plurality of slide grooves are provided on the upper surface of the hammer block 3, and a plurality of sliders 21 are fixedly connected to the inner wall of the track plate 2. Each slider 21 is slidably connected to the slide grooves close to each other, which is beneficial to the stability of the slider 21, thereby assisting the hammer block 3 to be stably lifted and lowered. The size of the frame 13 is smaller than that of the hammer block 3, which is beneficial to the stability of the frame 13 and prevents the hammer block 3 from rubbing against the inner wall of the track plate 2 during the descent. Wheels are installed on the side of the base plate 1 to facilitate the overall movement.

[0029] When the utility model is in use: first, the turntable 10 is rotated, and the rotation of the turntable 10 drives the driving motor 11 to rotate. According to actual use requirements, the required driving motor 11 is rotated to the position of the rotating rod 6, and the electromagnetic clutch 8 at the position of the rotating rod 6 and the output end of the driving motor 11 is started through an external control device. The two electromagnetic clutches 8 are energized and combined, and the driving motor 11 is started, so that the output end of the driving motor 11 can drive the rotating rod 6 to rotate, and the rotation of the rotating rod 6 drives the cable 16 to wind, and the cable 16 pulls the frame 13 to lift the frame 13. When the frame 13 is lifted to an appropriate position, the electromagnetic clutch 8 is closed, and the rotating rod 6 is disconnected from the output end of the driving motor 11, and the hammer block 3 drives the frame 13 to descend and hammer the ground to complete the hammering operation. By driving motors 11 of different models and driving the rotating rod 6 to rotate, the number of times the hammer block 3 falls per unit time can be changed, thereby changing the hammering frequency.

[0030] When it is necessary to adjust the hammering pressure, the hammer block 3 can be first moved to different heights through the cable 16 and then the hammer block 3 can be released. The different heights make the kinetic energy carried by the hammer block 3 when hammering the ground different, thereby completing the pressure adjustment. At the same time, the number of load plates 12 can be adjusted according to usage requirements, thereby changing the load of the hammer block 3, so that the hammer block 3 carries different kinetic energy when hammering the ground, thereby assisting in completing the overall pressure adjustment.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A hammer pressing mechanism with adjustable pressure and adjustable frequency, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is provided with an opening, the upper surface of the bottom plate (1) is fixedly connected to a track plate (2), the inner wall of the track plate (2) is slidably connected to a hammer block (3), the upper surface of the track plate (2) is fixedly connected to a top plate (4), the upper surface of the top plate (4) is fixedly connected to a bearing seat (5), the right side surface of the bearing seat (5) is rotatably connected to a rotating rod (6), the outer surface of the rotating rod (6) is sleeved with two electromagnetic brakes (7), the electromagnetic brakes (7) are electrically connected to an external control device, the two electromagnetic brakes (7) are fixedly connected to the top plate (4), and the two electromagnetic brakes (7) are electrically connected to an external control device; An electromagnetic clutch (8) is installed at the other end of the rotating rod (6); an auxiliary rod (9) is rotatably connected to the right side of the track plate (2); a turntable (10) is fixedly connected to the other end of the auxiliary rod (9); three drive motors (11) with different powers are fixedly connected to the left side of the turntable (10); an electromagnetic clutch (8) is installed at the output end of each drive motor (11); and the electromagnetic clutch (8) is electrically connected to an external control device.

2. The hammer pressing mechanism with adjustable pressure and adjustable frequency according to claim 1, characterized in that: A load plate (12) is placed on the upper surface of the hammer block (3), a frame (13) is fixedly connected to the upper surface of the hammer block (3), two vertical blocks (14) are fixedly connected to the upper surface of the frame (13), a connecting rod (15) is rotatably connected between the two vertical blocks (14), a cable (16) is wound around the outer surface of the rotating rod (6), and the other end of the cable (16) is connected to the connecting rod (15).

3. The hammer pressing mechanism with adjustable pressure and adjustable frequency according to claim 2, characterized in that: The inner wall of the frame (13) is slidably connected to a sliding plate (17), the upper surface of the sliding plate (17) is fixedly connected to two vertical rods (18), each of the vertical rods (18) passes through the frame (13), and the upper surface of the sliding plate (17) is fixedly connected to two auxiliary springs (19), the other end of each auxiliary spring (19) is fixedly connected to the frame (13).

4. The hammer pressing mechanism with adjustable pressure and adjustable frequency according to claim 2, characterized in that: The left and right sides of the frame (13) are provided with grooves, the inner wall of each groove is slidably connected to an adjustment block (20), and each adjustment block (20) is fixedly connected to the sliding plate (17).

5. The hammer pressing mechanism with adjustable pressure and adjustable frequency according to claim 1, characterized in that: The upper surface of the hammer block (3) is provided with a plurality of slide grooves, and the inner wall of the track plate (2) is fixedly connected with a plurality of slide blocks (21), and each of the slide blocks (21) is slidably connected to its mutually adjacent slide grooves.

6. The hammer pressing mechanism with adjustable pressure and adjustable frequency according to claim 2, characterized in that: The size of the frame (13) is smaller than the size of the hammer block (3).