Regulating valve fault detection alarm device
By designing the regulating valve fault detection alarm device, the limit frame and turntable design detects the loose switch and triggers an alarm, the problem of difficulty in real-time detection of the connection status between the regulating valve and the switch is solved, and timely fault detection and alarm are achieved, ensuring the normal operation of production.
Patent Information
- Application Number
- CN202420796826.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The connection status between the regulating valve and the switch is difficult to detect in real time, resulting in the inability to close the valve inside, affecting the valve's work and seriously affecting the normal production of the enterprise.
A control valve fault detection alarm device is designed, including a detection module and an inspection module. The inspection module includes the valve body, switch, pressure gauge and table, and the inspection module includes the turntable, limit frame, round beads, touch switches and alarms. Through the design of the limit frame and turntable, when the switch is loose, the turntable drives the beads to squeeze and touch the switch, triggering the alarm to issue an alarm.
Real-time detection of the looseness of the regulating valve switch is realized, alarm is issued in a timely manner, and users are notified to undergo maintenance, avoiding the impact of valve failure on production, and reducing the probability of damage caused by excessive pressure through real-time monitoring.
Smart Images

Figure CN222616168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of regulating valve fault detection, in particular to a regulating valve fault detection alarm device. Background Art
[0002] Control valves play a very important role in the automatic control of modern industrial plants, where the production depends on the correct distribution and control of the flowing medium.
[0003] The longer the valve is used, the easier it is for the switch connected to it to loosen, which will cause the valve to be unable to be closed, affecting the valve's operation. If it is not discovered and handled in time, it will seriously affect the company's normal production operations. Utility Model Content
[0004] The utility model aims to provide a regulating valve fault detection alarm device, which can detect the connection status of the regulating valve and the switch in real time, and issue an alarm once looseness occurs, so as to facilitate operators to carry out repairs in time.
[0005] The technical solution adopted by the utility model to solve the above technical problems is:
[0006] A regulating valve fault detection and alarm device, comprising: a detection module and an inspection module;
[0007] The detection module includes a valve body, a switch threadedly connected to the valve body, a table fixedly connected to one side of the valve body via an L-shaped rod, and a pressure gauge installed on the top of the table, wherein the measuring end of the pressure gauge is located inside the valve body;
[0008] The inspection module includes a turntable embedded in the table, a limit frame movably connected to the bottom of the turntable, a round ball installed on the outside of the turntable, a touch switch that cooperates with the round ball and is fixedly connected to the bottom of the table, and an alarm electrically connected to the touch switch, and the alarm is arranged on the top of the table; the limit frame accommodates the switch inside.
[0009] Furthermore, the limit frame includes a rotating shaft rotatably connected to the bottom of the turntable, two vertical plates fixedly sleeved on the outer side of the rotating shaft, and a limit plate fixedly connected to one side of the vertical plate, and the two limit plates are respectively located on both sides of the switch.
[0010] Furthermore, the longitudinal section of the turntable is set to be T-shaped and is made of plastic.
[0011] Furthermore, the touch switch is located outside the turntable, and when the touch switch is in contact with the ball, the touch switch is in a closed state.
[0012] Furthermore, a schematic label is adhered to the top of the switch, and the word "open" and a rotation direction arrow are arranged on the top of the schematic label.
[0013] Furthermore, a connecting rod is connected between the two limit plates, and the connecting rod is located at the top of the switch.
[0014] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0015] 1. In the utility model, the switch is manually closed, and then the two limit plates are attached to the two sides of the switch. If the switch is loose, the switch will reverse automatically, and the reversal force is transmitted to the two limit plates. Then the turntable rotates with the ball, and the ball squeezes the touch switch, causing the alarm to sound, and then the user is informed to repair it in time.
[0016] 2. In the utility model, the pressure gauge monitors the interior of the valve body in real time, reduces the probability of damage to the valve body due to excessive pressure, and ensures the service life of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the detection module of the utility model;
[0019] Figure 3 This is a schematic diagram of the inspection module of the utility model;
[0020] Figure 4 It is a schematic diagram of the connection relationship between the table and the turntable of the utility model.
[0021] In the figure, 100, detection module; 110, valve body; 120, switch; 130, L-shaped rod; 140, table; 150, pressure gauge; 200, inspection module; 210, turntable; 220, shaft; 230, vertical plate; 240, limit plate; 250, ball; 260, touch switch; 270, alarm; 300, schematic label; 400, connecting rod. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the utility model more clear, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings; it should be noted that these descriptions are only exemplary and are not intended to limit the scope of the utility model.
[0023] Embodiment 1:
[0024] like Figure 1-4 As shown, a regulating valve fault detection and alarm device is characterized by comprising: a detection module 100 and an inspection module 200;
[0025] The detection module 100 includes a valve body 110, a switch 120 threadedly connected to the valve body 110, a table 140 fixedly connected to one side of the valve body 110 via an L-shaped rod 130, and a pressure gauge 150 installed on the top of the table 140, wherein the measuring end of the pressure gauge 150 is located inside the valve body 110;
[0026] The inspection module 200 includes a turntable 210 embedded in the table 140, a limit frame movably connected to the bottom of the turntable 210, a ball 250 installed on the outside of the turntable 210, a touch switch 260 that cooperates with the ball 250 and is fixedly connected to the bottom of the table 140, and an alarm 270 electrically connected to the touch switch 260, and the alarm 270 is set on the top of the table 140; the limit frame accommodates the switch 120 inside.
[0027] Furthermore, the limit frame includes a rotating shaft 220 rotatably connected to the bottom of the turntable 210, two vertical plates 230 fixedly sleeved on the outside of the rotating shaft 220, and a limit plate 240 fixedly connected to one side of the vertical plate 230. The two limit plates 240 are respectively located on both sides of the switch 120. With this structural design, once the switch 120 becomes loose, the limit plate 240 will be moved, and then the turntable 210 will be guided to squeeze the touch switch 260 with the ball 250. It should be noted that since the limit frame rotates around the rotating shaft 220, it will not affect the manual opening or closing of the switch 120.
[0028] Furthermore, the longitudinal section of the turntable 210 is set to be T-shaped and made of plastic. The turntable 210 is set to be T-shaped, and a stepped hole compatible with the T-shaped structure of the turntable 210 is provided on the table. This shape design can prevent the turntable 210 from falling; in addition, the turntable 210 is made of plastic material to reduce its weight and reduce the resistance during rotation.
[0029] Furthermore, the touch switch 260 is located outside the turntable 210. When the touch switch 260 is in contact with the ball 250, the touch switch 260 is in an on state. With this structural design, once the switch 120 becomes loose, the limit plate 240 is moved, and then the turntable 210 is guided to squeeze the touch switch 260 with the ball 250, and then the alarm 270 is turned on and an alarm sound is emitted.
[0030] Embodiment 2:
[0031] Combination Figure 1-3 As shown, based on the first embodiment, a schematic label 300 is adhered to the top of the switch 120, and the top of the schematic label 300 is provided with the word "open" and a rotation direction arrow. This means can prevent the user from reversing the switch 120 and reduce the probability of the switch 120 being sprained or broken.
[0032] Embodiment three:
[0033] Combination Figure 1 , 3 and Figure 4 As shown, on the basis of the above two embodiments, a connecting rod 400 is connected between the two limiting plates 240 , and the connecting rod 400 is located above the switch 120 . The connecting rod 400 is provided to ensure the firmness of the connection between the two limiting plates 240 .
[0034] The working principle and use process of the utility model are briefly described as follows: in the initial state, the pressure gauge 150 monitors the interior of the valve body 110 in real time to reduce the probability of damage to the valve body 110 due to excessive pressure. Then, when the interior of the valve body 110 needs to be opened, the user rotates the vertical plate 230 and the limit plate 240 through the rotating shaft 220 to stop the limit plate 240 from restraining the switch 120. Then, when closing the interior of the valve body 110, manually close the switch 120 and then make the two limit plates 240 stick to both sides of the switch 120. If the switch 120 is loose, the switch 120 will reverse by itself, and the reversal force is transmitted to the two limit plates 240. Then, the turntable 210 rotates with the ball 250, and the ball 250 squeezes the touch switch 260, causing the alarm 270 to alarm, and then informs the user to repair it in time.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A regulating valve fault detection and alarm device, characterized in that: include: A detection module (100) and an inspection module (200); The detection module (100) comprises a valve body (110), a switch (120) threadedly connected to the valve body (110), a table (140) fixedly connected to one side of the valve body (110) via an L-shaped rod (130), and a pressure gauge (150) mounted on the top of the table (140), wherein the measuring end of the pressure gauge (150) is located inside the valve body (110); The inspection module (200) comprises a turntable (210) embedded in a table (140), a limit frame movably connected to the bottom of the turntable (210), a round ball (250) installed on the outside of the turntable (210), a touch switch (260) matched with the round ball (250) and fixedly connected to the bottom of the table (140), and an alarm (270) electrically connected to the touch switch (260), wherein the alarm (270) is arranged on the top of the table (140); the limit frame accommodates the switch (120) therein.
2. A control valve fault detection and alarm device according to claim 1, characterized in that: The limit frame comprises a rotating shaft (220) rotatably connected to the bottom of the rotating disk (210), two vertical plates (230) fixedly sleeved on the outside of the rotating shaft (220), and a limit plate (240) fixedly connected to one side of the vertical plate (230), and the two limit plates (240) are respectively located on both sides of the switch (120).
3. A regulating valve fault detection and alarm device according to claim 1, characterized in that: The touch switch (260) is located outside the rotating disk (210); when the touch switch (260) is in contact with the ball (250), the touch switch (260) is in an on state.
4. A regulating valve fault detection and alarm device according to claim 1, characterized in that: The longitudinal section of the turntable (210) is arranged in a T-shape and is made of plastic.
5. A regulating valve fault detection and alarm device according to claim 1, characterized in that: A schematic label (300) is bonded to the top of the switch (120), and the top of the schematic label (300) is provided with the word "open" and a rotation direction arrow.
6. A regulating valve fault detection and alarm device according to claim 2, characterized in that: A connecting rod (400) is connected between the two limiting plates (240), and the connecting rod (400) is located at the top of the switch (120).