Leakage first-aid repair sleeve device for heat supply large-pipe-diameter pipeline
By designing a emergency repair sleeve device for large-diameter pipe leakage in heating, and using welding to seal it, the problems of insufficient adaptability and poor leakage plugging effect in the existing technology are solved, and efficient and reliable pipeline sealing effect is achieved.
Patent Information
- Application Number
- CN202421525199.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-07-01
AI Technical Summary
When dealing with leakage of large pipe diameters, existing pipeline leakage emergency repair devices have problems such as insufficient adaptability, poor leakage plugging effect, and poor use efficiency and effectiveness.
A heating large-diameter pipe leakage emergency repair sleeve device is designed, and sealed by welding, including the lower sleeve, upper sleeve, baffle, pressure relief ball valve and hoisting mechanism. Through the synergy of these components, fast and reliable pipeline sealing is achieved.
The device blocks the pipeline through welding to minimize the risk of secondary leakage, improves emergency repair efficiency and effect, and enhances the practicality and adaptability of the device.
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Figure CN222616335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline leakage emergency repair, in particular to a heating large-diameter pipeline leakage emergency repair sleeve device. Background Art
[0002] As we all know, with the continuous expansion of the centralized heating area in northern cities, the diameter of the main heating pipelines has also increased. The problem of quickly solving the pressure plugging of large-diameter pipelines has become increasingly prominent, requiring emergency repair units to restore heating within a certain period of time. Traditional pipeline leakage repair devices have the following shortcomings: the existing pipeline repair sections, due to their unreasonable structure, must have specifications corresponding to the specific specifications of the repair pipelines, that is, a pipeline repair section of one specification can only be used for the repair of ruptured pipelines of a corresponding specification. The targetedness is single and its adaptability is insufficient. This is a prominent defect in the race against time for emergency repairs of pipeline ruptures and leaks, which often affects the timely and rapid repair of pipelines;
[0003] Therefore, after searching the prior art, it is found that the patent technology that has been disclosed, such as a convenient and efficient pipeline repair device proposed in the publication number CN113251239A, has a working principle that when using it, it does not need to be selected according to the specific specifications of the pipeline, etc., and can be adapted to the repair of pipelines of different specifications. In particular, the on-site repair operation is very simple, convenient, and fast, and the operability is particularly strong. At the same time, it can apply the corresponding sealing extrusion force according to the fluid medium pressure of different operating conditions in the pipe to obtain a corresponding appropriate and suitable sealing degree, with good sealing performance, good sealing effect, high sealing reliability, and fast, timely, effective and reliable repair of pipelines under fluid medium conditions in various operating environments, and is particularly practical.
[0004] However, in actual use, we found that the simple fixing method of female buckle and male buckle, as well as the traditional use of clamps, steel belts, etc. to deal with large diameter pipeline leakage often have many disadvantages. The existing large diameter pipeline leakage has high water pressure and high water temperature, and the pipeline wound surface is uneven, and the plugging effect is not good, which reduces the efficiency and effect of the pipeline leakage repair device, resulting in poor practicality. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a sleeve device which is convenient for repairing leakage of large-diameter heating pipelines. The leakage can be completely solved by welding, and the sealing operation can be quickly completed under different working conditions. Therefore, the use efficiency and effect of the pipeline leakage repair device are enhanced, thereby enhancing the practicality of the large-diameter heating pipeline leakage repair sleeve device.
[0007] Second technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-diameter heating pipeline leakage emergency repair sleeve device, comprising a leaking pipeline, and an emergency repair mechanism is arranged at the outer end of the leaking pipeline;
[0009] The emergency repair mechanism also includes a lower sleeve, an upper sleeve, a baffle and a pressure relief ball valve. One side of the lower sleeve is respectively connected to the bottom end of the corresponding baffle, the upper sleeve and the corresponding baffle are provided with mounting grooves, and multiple groups of baffles are slidably clamped with the corresponding upper sleeve through the mounting grooves. A leakage pipe is provided between the upper sleeve and the lower sleeve, the top end of the upper sleeve is connected to the mounting end of the pressure relief ball valve, the bottom end of the lower sleeve is connected to the mounting end of the pressure relief ball valve, the upper sleeve and the lower sleeve are provided with lifting mechanisms, and the outer ends of the upper sleeve and the lower sleeve are provided with adjustment mechanisms.
[0010] Furthermore, in order to facilitate the lifting of the upper sleeve and the lower sleeve, the utility model is improved in that the adjustment mechanism also includes lifting ears, and multiple groups of lifting ears are provided on the left and right ends of the upper sleeve and the lower sleeve.
[0011] Furthermore, in order to facilitate hoisting, the utility model has been improved in that the hoisting mechanism also includes a bracket and a manual hoist, the top of the bracket is respectively connected to multiple groups of manual hoist mounting ends, the multiple groups of manual hoist output ends are respectively connected to corresponding lifting ears, and a stabilizing mechanism is arranged at the bottom of the bracket.
[0012] Furthermore, in order to improve the stability of the bracket, the present invention is improved in that the stabilizing mechanism also includes fixed feet, the bottom end of the bracket is respectively connected to the mounting ends of multiple groups of fixed feet, and the bottom ends of the multiple groups of fixed feet are connected to the ground.
[0013] Furthermore, in order to facilitate the adjustment of the size of the bracket, the improvement of the utility model further includes telescopic rods, and multiple groups of telescopic rods are arranged on the top of the bracket.
[0014] Three beneficial effects
[0015] Compared with the prior art, the utility model provides a sleeve device for repairing leakage of large-diameter heating pipelines, which has the following beneficial effects:
[0016] The large-diameter heating pipeline leakage emergency repair sleeve device, through the use of an emergency repair mechanism, an adjustment mechanism and a lifting mechanism, saves manpower to the greatest extent, quickly butts welds, improves emergency repair efficiency, and solves the problem of large pressure in large-diameter pipelines and slow manual butt welding speed. The use of welding operations to seal the pipeline wall can avoid the risk of secondary leakage to the greatest extent. Compared with emergency repair devices such as clamps and steel belts, the sleeve has a large operating surface and has the advantages of large pressure relief flow. Pressure sealing does not affect pipeline heat transportation, and ensures stable heat use by heat users. Through a sleeve device that is convenient for emergency repair of large-diameter heating pipeline leakage, welding can be used to completely solve the leakage, and it is convenient to quickly complete the sealing operation under different working conditions. Therefore, the use efficiency and effect of the pipeline leakage repair device are enhanced, thereby enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of a top view of the upper sleeve of the utility model;
[0019] Figure 3 It is a structural schematic diagram of a top view of the lower sleeve of the utility model;
[0020] Figure 4 It is a structural schematic diagram of a side view of the utility model;
[0021] Figure 5 The utility model is a structural schematic diagram of the construction schematic diagram of the pipeline leakage repair device.
[0022] In the figure: 1. Leaking pipe; 2. Lower sleeve; 3. Upper sleeve; 4. Baffle; 5. Pressure relief ball valve; 6. Lifting ear; 7. Bracket; 8. Manual hoist; 9. Fixed foot; 10. Telescopic rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 , a heating large-diameter pipeline leakage repair sleeve device, comprising a leaking pipeline 1, and a repair mechanism is arranged at the outer end of the leaking pipeline 1;
[0025] The emergency repair mechanism also includes a lower sleeve 2, an upper sleeve 3, a baffle 4 and a pressure relief ball valve 5. One side of the lower sleeve 2 is respectively connected to the bottom end of the corresponding baffle 4, the upper sleeve 3 and the corresponding baffle 4 are provided with mounting grooves, and multiple groups of baffles 4 are slidably clamped with the corresponding upper sleeve 3 through the mounting grooves. A leakage pipe 1 is provided between the upper sleeve 3 and the lower sleeve 2, the top end of the upper sleeve 3 is connected to the mounting end of the pressure relief ball valve 5, and the bottom end of the lower sleeve 2 is connected to the mounting end of the pressure relief ball valve 5. The upper sleeve 3 and the lower sleeve 2 are provided with lifting mechanisms, and the outer ends of the upper sleeve 3 and the lower sleeve 2 are provided with adjustment mechanisms.
[0026] When the equipment is in use, the repair mechanism, the adjustment mechanism and the lifting mechanism are used. First, the upper sleeve 3 and the lower sleeve 2 are placed near the leaking pipe 1 by using a lifting device such as an excavator. The telescopic rod 10 is adjusted to place the lifting bracket 7 above the leaking pipe 1. After the fixing foot 9 is fixed, the direction of the leaking water flow of the leaking pipe 1 is determined. The pressure relief ball valve 5 of the lower sleeve 2 or the upper sleeve 3 is opened in advance. The sleeve side lifting ear 6 is used to adjust the sleeve angle with the manual hoist 8 so that the direction of the pressure relief ball valve 5 is aligned with the water flow at the leaking point. The directions are consistent, and preliminary welding is performed to fix the lower sleeve 2 on the pipe wall; the bracket 7 and the manual hoist 8 are used to place the upper sleeve 3 in the baffle 4 groove of the lower sleeve 2, and the manual hoists 8 in the four directions of the upper side are used to quickly complete the weld butt joint. After the sleeve position is adjusted as a whole, the sleeve and the pipe wall, and the upper and lower sleeve butt joints are fully welded. After welding is completed, the ball valve is closed and the pressure sealing operation is completed. This pipeline leakage repair sleeve device saves manpower to the greatest extent, quickly connects the welds, and improves the repair efficiency. It solves the problems of high pressure in large-diameter pipelines and slow manual butt welding speed. Sealing the pipeline wall by welding can avoid the risk of secondary leakage to the greatest extent. Compared with emergency repair devices such as clamps and steel belts, the sleeve has a large operating surface and has the advantages of large pressure relief flow. Pressure sealing does not affect pipeline heat transportation and ensures stable heat for heat users. Through a sleeve device that is convenient for emergency repair of large-diameter heating pipelines, welding can be used to completely solve the leakage, which is convenient for quickly completing the sealing operation under different working conditions. Therefore, the use efficiency and effect of the pipeline leakage repair device are enhanced, thereby enhancing practicality.
[0027] In actual use, it is found that it is inconvenient to lift the upper sleeve 3 and the lower sleeve 2. In order to solve the above problem, in this embodiment, the adjustment mechanism also includes lifting ears 6, and multiple groups of lifting ears 6 are provided on the left and right ends of the upper sleeve 3 and the lower sleeve 2.
[0028] It was found in actual use that it was inconvenient to carry out lifting. In order to solve the above problem, in this embodiment, the lifting mechanism also includes a bracket 7 and a manual hoist 8. The top of the bracket 7 is respectively connected to the mounting ends of multiple groups of manual hoists 8, and the output ends of multiple groups of manual hoists 8 are respectively connected to the corresponding lifting ears 6. A stabilizing mechanism is arranged at the bottom of the bracket 7.
[0029] In actual use, it was found that it was not convenient to improve the stability of the bracket 7. In order to solve the above problem, in this embodiment, the stabilizing mechanism also includes fixed feet 9, and the bottom end of the bracket 7 is respectively connected to the mounting ends of multiple groups of fixed feet 9, and the bottom ends of the multiple groups of fixed feet 9 are connected to the ground.
[0030] It is found in actual use that it is inconvenient to adjust the size of the bracket 7. In order to solve the above problem, this embodiment further includes a telescopic rod 10, and a plurality of groups of telescopic rods 10 are arranged at the top of the bracket 7.
[0031] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0032] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0033] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sleeve device for repairing leakage of a large-diameter heating pipeline, comprising a leaking pipeline (1), wherein an emergency repair mechanism is arranged at the outer end of the leaking pipeline (1); It is characterized in that The emergency repair mechanism also includes a lower sleeve (2), an upper sleeve (3), a baffle (4) and a pressure relief ball valve (5); one side of the lower sleeve (2) is respectively connected to the bottom end of the corresponding baffle (4); the upper sleeve (3) and the corresponding baffle (4) are provided with mounting grooves; a plurality of groups of baffles (4) are slidably mounted with the corresponding upper sleeve (3) through the mounting grooves; a leakage pipe (1) is provided between the upper sleeve (3) and the lower sleeve (2); the top end of the upper sleeve (3) is connected to the mounting end of the pressure relief ball valve (5); the bottom end of the lower sleeve (2) is connected to the mounting end of the pressure relief ball valve (5); the upper sleeve (3) and the lower sleeve (2) are provided with lifting mechanisms; and the outer ends of the upper sleeve (3) and the lower sleeve (2) are provided with adjustment mechanisms.
2. A heating large diameter pipeline leak repair sleeve device according to claim 1, characterized in that: The adjustment mechanism also includes lifting ears (6), and a plurality of groups of lifting ears (6) are provided at the left and right ends of the upper sleeve (3) and the lower sleeve (2).
3. A heating large-diameter pipeline leak repair sleeve device according to claim 2, characterized in that: The lifting mechanism also includes a bracket (7) and a manual hoist (8); the top end of the bracket (7) is respectively connected to the mounting ends of the multiple groups of manual hoists (8); the output ends of the multiple groups of manual hoists (8) are respectively connected to the corresponding lifting ears (6); and the bottom end of the bracket (7) is provided with a stabilizing mechanism.
4. A heating large diameter pipeline leak repair sleeve device according to claim 3, characterized in that: The stabilizing mechanism also includes fixed feet (9), the bottom end of the bracket (7) is respectively connected to the mounting ends of the multiple groups of fixed feet (9), and the bottom ends of the multiple groups of fixed feet (9) are connected to the ground.
5. A sleeve device for repairing leakage of a large-diameter heating pipeline according to claim 4, characterized in that: It also includes telescopic rods (10), and a plurality of groups of telescopic rods (10) are arranged on the top of the bracket (7).
Citation Information
Patent Citations
Convenient and efficient pipeline emergency repair device
CN113251239A