Oil-gas separator
By introducing oil and gas cooling pipes and spiral blades into the oil and gas separator, the problem of incomplete separation of refrigerant and refrigerant oil under high temperature conditions is solved, and more efficient separation of refrigerant and refrigerant oil is achieved, improving the separation quality.
Patent Information
- Application Number
- CN202420745619.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The oil and gas separators in existing refrigerant recovery filling machines are difficult to completely separate refrigerant and refrigerant oil under high temperature conditions, resulting in poor separation quality.
An oil and gas separator is designed, including an oil and gas cooling pipe and a spiral blade plate. By cooling the oil and gas mixture and using the rotational flow of the spiral blade plate, the separation efficiency of the refrigerant and refrigerant oil is improved.
It effectively reduces the temperature of the oil and gas mixture, improves the separation quality of the refrigerant and freezer oil, and ensures the purity of the refrigerant.
Smart Images

Figure CN222617248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refrigerant recovery and filling machines, in particular to an oil-gas separator. Background Art
[0002] The refrigerant recovery and filling machine is a machine that recovers, purifies, stores and refills the refrigerant of the automobile air-conditioning system into the automobile air-conditioning system, saving refrigerant raw materials and avoiding the discharge of refrigerant into the atmosphere to pollute the environment. At present, the working principle of the refrigerant recovery and filling machine is to recover the refrigerant of the automobile air-conditioning system into the machine through a compressor, separate the refrigerant and refrigeration oil through an oil-gas separator in the machine, filter out water vapor through a drying filter, and reduce the pressure of the purified refrigerant through a condenser and enter the refrigerant tank of the equipment for storage. The refrigerant recovery and filling machine for the automobile air-conditioning system can also vacuum and purify the automobile air-conditioning system, and when the automobile air-conditioning system is vacuumed, the pure refrigerant stored in the refrigerant tank of the machine and the refrigeration oil in the equipment oil bottle are added to the automobile air-conditioning system through the pressure difference.
[0003] Among them, during the actual use of the above-mentioned oil-gas separator, the refrigerant and refrigeration oil passing through the compressor are generally at high temperatures. During the oil-gas separation process, part of the refrigeration oil vaporized by the high temperature will still be mixed in the refrigerant and leave the oil-gas separator with the refrigerant, resulting in incomplete separation of the refrigerant and refrigeration oil and poor separation quality. Utility Model Content
[0004] The utility model aims to provide an oil-gas separator, which has the effect of cooling the oil-gas mixture of refrigerant and refrigeration oil and improving the separation quality of the refrigerant and refrigeration oil.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: an oil-gas separator, comprising an oil-gas separation tank, a partition horizontally fixed in the oil-gas separation tank, a gas output pipe with one end fixedly connected to the inner top of the oil-gas separation tank and passing through the partition, an oil-gas cooling pipe arranged above the partition and with both ends passing through the outside of the oil-gas separation tank and below the partition respectively, a spiral blade fixed to the side of the gas output pipe and located below the partition, a water inlet and a water outlet fixedly arranged on the oil-gas separation tank and connected to the interior thereof, and an air outlet and a liquid outlet fixedly arranged at the upper and lower ends of the oil-gas separation tank respectively, the water inlet and the water outlet are located above the partition, and the water inlet is vertically located at the top of the oil-gas separation tank, and the water outlet is horizontally located above the partition, the air outlet and the liquid outlet are located at the upper and lower ends of the gas output pipe, and a gap is left between the liquid outlet and the lower end of the gas output pipe.
[0006] The utility model is further configured as follows: the oil and gas cooling pipe is in a spiral tube shape, and the spiral direction is consistent with the spiral blade.
[0007] The utility model is further configured as follows: a plurality of air flow baffles 1 are fixedly arranged inside the gas output pipe, and adjacent air flow baffles 1 are arranged in an up-and-down staggered manner, and the air flow baffles 1 are located above the partition.
[0008] The utility model is further configured as follows: a liquid collecting funnel is fixedly arranged on the tank bottom of the oil-gas separation tank, and the mouth of the liquid collecting funnel faces the liquid outlet.
[0009] The utility model is further configured as follows: a mesh filter cartridge is movably sleeved on the lower end of the gas output pipe, and the lower end of the filter cartridge contacts the funnel neck of the liquid collecting funnel.
[0010] The utility model is further configured as follows: the liquid collecting funnel is provided with a right-angle groove at its funnel neck for supporting and positioning the lower end of the filter cartridge.
[0011] The utility model is further configured as follows: a second airflow baffle is fixedly arranged in the middle of the filter cartridge, and the airflow baffle is in a conical shape.
[0012] The utility model is further configured as follows: the oil-gas separation tank comprises an upper tank body and a lower tank body, and a connecting ring 1 is fixedly provided at the bottom of the upper tank body, and a connecting ring 2 is fixedly provided at the top of the lower tank body, and one set of the connecting rings is arranged on the connecting ring 2, and the two are tightly connected by threads, and the partition is located in the upper tank body.
[0013] The utility model is further configured as follows: a sealing rubber ring is further provided at the bottom of the upper tank body, and the sealing rubber ring is located inside the first connecting ring and on the top of the second connecting ring.
[0014] The utility model is further configured as follows: a mounting seat is fixedly provided at the bottom of the oil-gas separation tank, and the mounting seat includes a circular bottom plate, a plurality of support rods vertically fixed to the circular bottom plate and evenly surrounding the axis of the circular bottom plate, and an annular gasket fixed to the upper ends of all the support rods and connected to the bottom plate of the oil-gas separation tank; a plurality of mounting holes are opened on the circular bottom plate, and each mounting hole is respectively located between adjacent support rods; the annular gasket, the circular bottom plate and the liquid outlet are coaxial.
[0015] The beneficial effects of the utility model are:
[0016] By adopting the above technical scheme, when the oil-gas mixture of refrigeration oil and refrigerant enters the oil-gas separator, it will first enter the oil-gas cooling pipe. Since the water inlet and outlet on the oil-gas separation tank are continuously circulating cooling water into the tank space above the partition, the oil-gas mixture passing through the oil-gas cooling pipe will exchange heat with the cooling water and reduce its own temperature; then the oil-gas mixture coming out of the oil-gas cooling pipe will enter the tank space below the partition, and under the guidance of the spiral blades on the side of the gas output pipe, it will flow in a spiral direction below the partition; then the heavier refrigeration oil in the oil-gas mixture will be thrown onto the tank wall of the oil-gas separation tank under inertia, and will be collected in the liquid collecting funnel below and flow out of the liquid outlet; finally, the lighter refrigerant in the oil-gas mixture will enter from the lower end of the gas output pipe, and flow out from the gas outlet above the oil-gas separation tank along its internal channel. Among them, since the upper part of the gas output pipe is located in the tank space on the partition and multiple air flow baffles are arranged inside, the vaporized refrigerant oil still remaining in the refrigerant is cooled again when passing through this section, and finally liquefies and falls back to the bottom of the tank, thereby fully ensuring the separation quality of the oil-gas separator. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 Schematic diagram of the three-dimensional structure of this embodiment;
[0019] Figure 2 is a structural cross-sectional view of this embodiment;
[0020] In the figure, 1, oil-gas separation tank; 1a, upper tank body; 1b, connecting ring 1; 1c, lower tank body; 1d, connecting ring 2; 1f, sealing rubber ring; 2, partition; 3, gas output pipe; 3a, air flow baffle 1; 4, oil-gas cooling pipe; 5, spiral blade; 6, water inlet; 7, water outlet; 8, air outlet; 9, liquid outlet; 10, liquid collecting funnel; 10a, right-angle groove; 11, filter cartridge; 11a, air flow baffle 2; 12, mounting seat; 12a, circular bottom plate; 12b, support rod; 12c, annular gasket; 12d, mounting hole. DETAILED DESCRIPTION
[0021] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment: An oil-gas separator, such as Figure 1 , Figure 2 As shown, it includes an oil-gas separation tank 1, a baffle 2 horizontally fixed in the oil-gas separation tank 1, a gas output pipe 3 with one end fixedly connected to the inner top of the oil-gas separation tank 1 and passing through the baffle 2, an oil-gas cooling pipe 4 arranged above the baffle 2 and with two ends passing through the outside of the oil-gas separation tank 1 and below the baffle 2 respectively, a spiral blade 5 fixed to the side of the gas output pipe 3 and located below the baffle 2, a water inlet 6 and a water outlet 7 fixedly arranged on the oil-gas separation tank 1 and communicating with the inside thereof, and a gas .... The gas outlet 8 and the liquid outlet 9 are arranged at the upper and lower ends of the oil and gas separation tank 1, the water inlet 6 and the water outlet 7 are located above the partition 2, and the water inlet 6 is vertically located at the top of the oil and gas separation tank 1, and the water outlet 7 is horizontally located above the partition 2, the gas outlet 8 and the liquid outlet 9 are located at the upper and lower ends of the gas output pipe 3, and a gap is left between the liquid outlet 9 and the lower end of the gas output pipe 3, and a liquid collecting funnel 10 is fixedly arranged on the bottom of the oil and gas separation tank 1, and the mouth of the liquid collecting funnel 10 is directly opposite to the liquid outlet 9.
[0023] like Figure 2 As shown, the oil-gas cooling pipe 4 is in a spiral tube shape, and the rotation direction is consistent with the spiral blade 5. A plurality of airflow baffles 3a are fixedly arranged inside the gas output pipe 3, and the adjacent airflow baffles 3a are arranged in an up-down staggered manner, and the airflow baffles 3a are located above the partition 2. By adopting the above-mentioned spiral tube-shaped oil-gas cooling pipe 4 and airflow baffles 3a, the passage time of the oil-gas mixture can be effectively extended, thereby further improving the cooling effect of the oil-gas mixture. At the same time, the spiral tube-shaped oil-gas cooling pipe 4 can also guide the oil-gas mixture to rotate in the same direction as the spiral blade 5, thereby increasing the mileage of the oil-gas mixture's rotational movement and further improving the oil-gas separation quality.
[0024] like Figure 2As shown, a mesh filter cartridge 11 is movably sleeved at the lower end of the gas output pipe 3, and the lower end of the filter cartridge 11 contacts the funnel neck of the liquid collecting funnel 10; the liquid collecting funnel 10 is provided with a right-angle groove 10a at its funnel neck to support and position the lower end of the filter cartridge 11; an air flow baffle 11a is fixedly arranged in the middle of the filter cartridge 11, and the air flow baffle is in a conical shape. By adopting the above-mentioned filter cartridge 11 and its fixed support structure, the fixed impurities in the oil-gas mixture can be filtered during the oil-gas separation process, thereby ensuring the purity of the refrigerant or refrigeration oil after separation. Among them, the air flow baffle 11a can help the refrigerant to flow into the gas output pipe 3 quickly, thereby improving the separation efficiency of the refrigerant and the refrigeration oil.
[0025] like Figure 2 As shown, the oil-gas separation tank 1 includes an upper tank body 1a and a lower tank body 1c, and a connection ring 1b is fixedly provided at the bottom of the upper tank body 1a, and a connection ring 2 1d is fixedly provided at the top of the lower tank body 1c, and the connection ring 1 1b is sleeved on the connection ring 2 1d, and the two are tightly connected by threads, and the partition 2 is located in the upper tank body 1a; a sealing rubber ring 1f is also provided at the bottom of the upper tank body 1a, and the sealing rubber ring 1f is located inside the connection ring 1b and on the top of the connection ring 2 1d. By adopting the above-mentioned detachable oil-gas separation tank 1 structure, it is convenient for the staff to quickly clean the inside of the oil-gas separation tank 1 and replace the filter cartridge 11.
[0026] like Figure 2 As shown, a mounting base 12 is fixedly provided at the bottom of the oil-gas separation tank 1, and the mounting base 12 includes a circular bottom plate 12a, a plurality of support rods 12b vertically fixed to the circular bottom plate 12a and uniformly surrounding the axis of the circular bottom plate 12a, and an annular gasket 12c fixed to the upper ends of all support rods 12b and connected to the bottom plate of the oil-gas separation tank 1. A plurality of mounting holes 12d are provided on the circular bottom plate 12a, and each mounting hole 12d is respectively located between adjacent support rods 12b, and the annular gasket 12c, the circular bottom plate 12a and the liquid outlet 9 are coaxial. By adopting the above-mentioned mounting base 12, it is convenient for the staff to quickly install and fix the oil-gas separation tank 1 to the refrigerant recovery and filling equipment without hindering the connection of the liquid outlet 9 to the pipeline.
[0027] The working principle of this embodiment:
[0028] When the oil-gas mixture of refrigerating oil and refrigerant enters the oil-gas separator, it will first enter the oil-gas cooling pipe 4. Since the water inlet 6 and the water outlet 7 on the oil-gas separation tank 1 are constantly circulating cooling water into the tank space above the partition 2, the oil-gas mixture passing through the oil-gas cooling pipe 4 will exchange heat with the cooling water and reduce its own temperature; then the oil-gas mixture coming out of the oil-gas cooling pipe 4 will enter the tank space below the partition 2, and under the guidance of the spiral blades on the side of the gas output pipe 3, it will flow in a spiral direction below the partition 2; then the heavier refrigerating oil in the oil-gas mixture will be thrown onto the tank wall of the oil-gas separation tank 1 under inertia, and will be collected in the lower liquid collecting funnel 10 and flow out of the liquid outlet 9; finally, the lighter refrigerant in the oil-gas mixture will enter from the lower end of the gas output pipe 3, and flow out from the gas outlet 8 above the oil-gas separation tank 1 along its internal channel. Among them, since the upper part of the gas output pipe 3 is located in the tank space on the partition 2, and multiple air flow baffles are arranged inside, the vaporized refrigeration oil still remaining in the refrigerant is cooled again when passing through this section, and finally liquefies and falls back to the bottom of the tank, thereby fully ensuring the separation quality of the oil-gas separator.
Claims
1. An oil-gas separator, characterized in that: The invention comprises an oil-gas separation tank (1), a partition (2) fixed horizontally inside the oil-gas separation tank (1), a gas output pipe (3) having one end fixedly connected to the inner top of the oil-gas separation tank (1) and passing through the partition (2), an oil-gas cooling pipe (4) arranged above the partition (2) and having two ends passing through the outside of the oil-gas separation tank (1) and below the partition (2), a spiral blade (5) fixed to the side of the gas output pipe (3) and located below the partition (2), and a water inlet (6) fixedly arranged on the oil-gas separation tank (1) and connected to the inside thereof. The invention relates to a gas outlet (8) and a liquid outlet (9) which are respectively fixedly arranged at the upper and lower ends of the oil-gas separation tank (1); the water inlet (6) and the water outlet (7) are located above the partition (2); the water inlet (6) is vertically located at the top of the oil-gas separation tank (1); the water outlet (7) is horizontally located above the partition (2); the gas outlet (8) and the liquid outlet (9) are located at the upper and lower ends of the gas output pipe (3); and a gap is left between the liquid outlet (9) and the lower end of the gas output pipe (3).
2. An oil-gas separator according to claim 1, characterized in that: The oil and gas cooling pipe (4) is in the shape of a spiral tube, and its spiral direction is consistent with that of the spiral blade (5).
3. The oil-gas separator according to claim 1, characterized in that: A plurality of air flow baffles (3a) are fixedly arranged inside the gas output pipe (3), and adjacent air flow baffles (3a) are arranged in an up-and-down staggered manner, and the air flow baffles (3a) are located above the partition (2).
4. The oil-gas separator according to claim 1, characterized in that: A liquid collecting funnel (10) is fixedly arranged on the tank bottom of the oil-gas separation tank (1), and the mouth of the liquid collecting funnel (10) faces the liquid outlet (9).
5. The oil-gas separator according to claim 4, characterized in that: A mesh filter cartridge (11) is movably sleeved on the lower end of the gas output pipe (3), and the lower end of the filter cartridge (11) contacts the funnel neck of the liquid collecting funnel (10).
6. The oil-gas separator according to claim 5, characterized in that: The liquid collecting funnel (10) is provided with a right-angle groove (10a) at the neck of the funnel for supporting and positioning the lower end of the filter cartridge (11).
7. The oil-gas separator according to claim 5, characterized in that: A second airflow baffle (11a) is fixedly arranged in the middle of the filter cartridge (11), and the second airflow baffle (11a) is in a conical shape.
8. The oil-gas separator according to claim 5, characterized in that: The oil-gas separation tank (1) comprises an upper tank body (1a) and a lower tank body (1c), wherein a first connecting ring (1b) is fixedly provided at the bottom of the upper tank body (1a), and a second connecting ring (1d) is fixedly provided at the top of the lower tank body (1c), wherein the first connecting ring (1b) is sleeved on the second connecting ring (1d), and the two are tightly connected via threads, and the partition (2) is located in the upper tank body (1a).
9. The oil-gas separator according to claim 8, characterized in that: A sealing rubber ring (1f) is also provided at the bottom of the upper tank body (1a), and the sealing rubber ring (1f) is located inside the connecting ring 1 (1b) and on the top of the connecting ring 2 (1d).
10. The oil-gas separator according to claim 1, characterized in that: A mounting seat (12) is fixedly provided at the bottom of the oil-gas separation tank (1), and the mounting seat (12) comprises a circular bottom plate (12a), a plurality of support rods (12b) vertically fixed to the circular bottom plate (12a) and evenly surrounding the axis of the circular bottom plate (12a), and an annular gasket (12c) fixed to the upper ends of all the support rods (12b) and connected to the bottom plate of the oil-gas separation tank (1); a plurality of mounting holes (12d) are provided on the circular bottom plate (12a), and each mounting hole (12d) is respectively located between adjacent support rods (12b); and the annular gasket (12c), the circular bottom plate (12a) and the liquid outlet (9) are coaxial.