Steel structure polishing device

By designing a steel structure grinding device including a blow-blowing cooling device and a laser detection device, the problem of rising temperature of the steel structure and the grinding disc is solved, and the effect of effective cooling and extended service life is achieved.

CN119635500AActive Publication Date: 2025-03-18TONGZHOU SHUNXIANG STEEL STRUCTURE CO LTD

Patent Information

Application Number
CN202411499560.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-03-18
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

During the steel structure grinding process, the temperature of the steel structure and the grinding disc rises rapidly, resulting in damage and reducing service life.

Method used

A steel structure grinding device is designed, including a blow-blowing cooling device, which detects the grinding effect through a laser detection device, and controls the work of the grinding device and the blow-blowing cooling device through a control panel to ensure that the temperature of the steel structure and the grinding disc is within a safe range.

Benefits of technology

It effectively reduces the temperature of the steel structure and grinding disc, extends its service life, and improves grinding efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of steel structure machining, and discloses a steel structure grinding device which comprises a base, two supporting plates, a top plate, a fixing mechanism, a grinding device body, a laser detection device, an air blowing cooling device, a control panel and the like. The top of the second air cylinder is fixedly connected with the bottom of the sliding block, the grinding disc is fixedly connected with a rotating shaft of the grinding machine, the laser transmitter is fixedly connected with the mounting block on the front side, one end of the exhaust hose communicates with the cylinder body, and the other end of the exhaust hose penetrates through the mounting box to communicate with the blowing head. In the process of polishing the steel structure, cold air is blown to the upper surface of the steel structure and the polishing disc, the temperature of the steel structure and the polishing disc is reduced, the steel structure or the polishing disc is prevented from being damaged, and the blown cold air can also blow away chippings generated during polishing.
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Description

Technical Field

[0001] The invention relates to the technical field of steel structure processing, in particular to a steel structure grinding device. Background Art

[0002] Steel structure is one of the main types of building structures. Replacing concrete structure with steel structure can reduce the use of sand, stone and cement, and reduce the damage to non-renewable resources. When processing steel structure, it needs to be polished.

[0003] During the grinding process of the steel structure, the temperature of the upper surface of the steel structure and the grinding disc will rise rapidly. If the upper surface of the steel structure and the grinding disc are not cooled in time, the steel structure and the grinding disc will be damaged, and the service life of the steel structure and the grinding disc will be reduced. Therefore, a steel structure grinding device is proposed. Summary of the invention

[0004] The present invention aims to solve the technical problem of how to reduce the temperature of the steel structure and the grinding disc during the grinding process to prevent the steel structure and the grinding disc from being damaged, and provides a steel structure grinding device.

[0005] The technical solution adopted by the present invention to solve its technical problem is: A steel structure grinding device comprises four supporting columns, a base, two supporting plates, a top plate, two vertical plates, a fixing mechanism, a grinding device, a laser detection device, an air blowing cooling device, and a control panel.

[0006] The base is laterally arranged above the four supporting columns, and the bottom of the base is fixedly connected to the tops of the four supporting columns respectively.

[0007] The two support plates are vertically symmetrically arranged above the base and arranged left and right. The bottoms of the two support plates are respectively fixedly connected to the top of the base.

[0008] The top plate is arranged horizontally above the two supporting plates, the bottom surface of the top plate is provided with a groove, and the bottom of the top plate is fixedly connected with the tops of the two supporting plates respectively.

[0009] The two vertical plates are vertically symmetrically arranged above the base and between the two supporting plates, and the bottoms of the two vertical plates are respectively fixedly connected to the bottom of the base.

[0010] The fixing mechanism is arranged above the base and between the two vertical plates, and the fixing mechanism is connected to the two vertical plates.

[0011] The grinding device is arranged above the base and at the lower part of the top plate, and the grinding device is connected to the top plate.

[0012] The laser detection device is arranged above the base and below the grinding device, and is connected with the two vertical plates.

[0013] The air blowing cooling device is arranged above the base and behind the laser detection device. The air blowing device is connected with the base, connected with the laser detection device and connected with the polishing device.

[0014] The control panel is arranged at the front part of the base, the control panel is fixedly connected to the base, and the control panel is electrically connected to the fixing mechanism, the grinding device, and the laser detection device respectively.

[0015] When the staff uses this device, they fix the square steel structure through the fixing mechanism, and then start the grinding device through the control panel. The upper surface of the steel structure is fully polished by the grinding device. During the grinding process, the grinding effect of the upper surface of the steel structure is detected by the laser detection device, and the temperature of the upper surface of the steel structure is reduced by the air blowing cooling device.

[0016] Furthermore, the two vertical plates are fixedly connected to the base via bolts.

[0017] This allows the steel structure to be stably fixed and the cross plate to move stably.

[0018] Furthermore, the top plate and the two support plates are fixedly connected by welding.

[0019] The installation box enables the grinder to move and work.

[0020] Furthermore, the fixing mechanism includes two first cylinders, two clamping plates, and two protrusions.

[0021] The two first cylinders are arranged above the base, symmetrically arranged between the two vertical plates, the telescopic ends of the two first cylinders are telescopic in a horizontal direction, and the two first cylinders are fixedly connected to the two vertical plates respectively.

[0022] The two clamping plates are respectively perpendicular to the telescopic ends of the two first cylinders, arranged above the base and on the sides opposite to the telescopic ends of the two first cylinders, and the two clamping plates are respectively fixedly connected to the telescopic ends of the two first cylinders.

[0023] The two protrusions are arranged above the base and symmetrically arranged on the opposite sides of the two clamping plates. The two protrusions are fixedly connected to the two clamping plates respectively.

[0024] When the steel structure needs to be fixed, the staff inserts the square steel into a protrusion, and then starts the two first cylinders through the control panel. The telescopic ends of the two first cylinders drive the two splints to move toward each other, and the two splints drive the two protrusions to move toward each other. The two splints cooperate with the two protrusions to tightly fix the steel structure, and then the staff closes the first cylinders through the control panel.

[0025] Furthermore, gaskets are provided on opposite sides of the two splints.

[0026] This enables the steel structure to be stably fixed.

[0027] Furthermore, the grinding device includes a first motor, a first threaded rod, a slider, a second cylinder, a mounting box, a grinder, and a grinding disc.

[0028] The first motor is arranged on the side of the top plate, the rotating shaft of the first motor passes through the top plate, the rotating shaft axis of the first motor is parallel to the telescopic direction of the telescopic end of the first cylinder, and the first motor is fixedly connected to the top plate.

[0029] The first threaded rod is transversely arranged at the lower part of the top plate and is located in the groove. The axis of the first threaded rod coincides with the axis of the rotating shaft of the first motor. One end of the first threaded rod is fixedly connected to the rotating shaft of the first motor, and the other end is rotatably connected to the top plate.

[0030] The sliding block is vertically arranged at the lower part of the top plate and sleeved on the outer side of the first threaded rod. The sliding block is spirally connected to the first threaded rod.

[0031] The second cylinder is arranged below the sliding block, the telescopic end of the second cylinder telescopic direction is vertical, and the top of the second cylinder is fixedly connected to the bottom of the sliding block.

[0032] The installation box is arranged below the second cylinder, and the top of the installation box is fixedly connected to the telescopic end of the second cylinder.

[0033] The grinder is arranged inside the installation box, close to the top inner wall of the installation box, the rotating shaft axis of the grinder is vertical, the rotating shaft of the grinder vertically passes through the bottom of the installation box, and the top of the grinder is fixedly connected to the top inner wall of the installation box.

[0034] The grinding disc is arranged horizontally below the installation box, the axis of the grinding disc coincides with the axis of the rotating shaft of the grinder, and the grinding disc is fixedly connected to the rotating shaft of the grinder.

[0035] When the steel structure needs to be polished, the staff starts the grinder and the second cylinder through the control panel, the grinder works, the rotating shaft of the grinder drives the polishing disc to rotate, the second cylinder works, the telescopic end of the second cylinder drives the installation box to move downward, the installation box drives the grinder to move downward, the grinder drives the polishing disc to move downward, when the polishing disc contacts the upper surface of the steel structure, the staff closes the second cylinder through the control panel and can start polishing the steel structure.

[0036] When the upper surface of the steel structure needs to be fully polished, the staff controls the shaft of the first motor to rotate forward through the control panel, the shaft of the first motor drives the first threaded rod to rotate forward, the first threaded rod drives the slider to move right, the slider drives the second cylinder to move right, the telescopic end of the second cylinder drives the installation box to move right, the installation box drives the grinder to move right, the grinder drives the grinding disc to move right, and the grinding disc can fully polish the upper surface of the steel structure.

[0037] Furthermore, the laser detection device includes two round rods, a horizontal plate, two mounting blocks, a laser transmitter, a receiver, a connecting rod, a telescopic rod, and a spring.

[0038] The two round rods are symmetrically arranged above the base in a front-to-back arrangement, between the two vertical plates, and below the first cylinder. The two ends of the two round rods are fixedly connected to the two vertical plates respectively.

[0039] The horizontal plate is arranged horizontally above the base and between the two vertical plates. The front and rear parts of the horizontal plate are respectively sleeved on the outer sides of the two round rods. The horizontal plate is slidably connected with the two round rods along the two round rods.

[0040] The two mounting blocks are vertically arranged above the horizontal plate and arranged front to back, and the bottoms of the two mounting blocks are respectively fixedly connected to the top of the horizontal plate.

[0041] The laser emitter is arranged above the mounting block close to the front side, the emission direction of the laser emitter is obliquely downward, and the laser emitter is fixedly connected to the mounting block on the front side.

[0042] The receiver is arranged above the mounting block at the rear side, the receiver and the laser transmitter are in the same horizontal plane, and the receiver is fixedly connected to the mounting block at the rear side.

[0043] The connecting rod is arranged transversely at the rear of the installation box, the connecting rod is perpendicular to the rear surface of the installation box, and the connecting rod is fixedly connected to the rear of the installation box.

[0044] The telescopic rod is vertically arranged above the horizontal plate, below the connecting rod and behind the receiver, the bottom end of the telescopic rod is fixedly connected to the top of the horizontal plate, and the top end of the telescopic rod is fixedly connected to the connecting rod.

[0045] The spring is vertically arranged above the horizontal plate and sleeved on the outer side of the telescopic rod. The bottom of the spring is fixedly connected to the top of the horizontal plate, and the top of the spring is fixedly connected to the connecting rod.

[0046] When it is necessary to detect the polishing effect of the upper surface of the steel structure, the connecting rod drives the telescopic rod and the spring to move right, the telescopic rod and the spring drive the cross plate to move right, the cross plate drives the two mounting blocks to move right, the two mounting blocks drive the laser transmitter and the receiver to move right, the staff starts the laser transmitter through the control panel, the laser transmitter emits laser to the upper surface of the steel structure, the upper surface of the steel structure refracts the laser, the laser is received by the receiver after refraction, the receiver transmits the laser signal to the control panel, the staff can measure and analyze the characteristics of the reflected light through the control panel, and then detect the polishing effect of the upper surface of the steel structure.

[0047] Furthermore, the irradiation point of the laser transmitter onto the surface of the steel structure is located on the left side of the grinding disc.

[0048] The laser emitted by the laser transmitter can be directed to the polished upper surface of the steel structure.

[0049] Furthermore, the air blowing and cooling device includes a cylinder body, a piston, a plug rod, a refrigeration box, an air suction pipe, an exhaust hose, an air blowing head, and two one-way valves.

[0050] The cylinder body is arranged above the base and behind the vertical plate, and the bottom of the cylinder body is fixedly connected to the top of the base.

[0051] The piston is vertically arranged inside the cylinder body, and the piston is slidably connected with the cylinder body along the inner wall of the cylinder body.

[0052] The plug rod is transversely arranged on the left side of the cylinder body, one end of the plug rod is fixedly connected to the piston, and the other end of the plug rod passes through the left side of the cylinder body and is fixedly connected to the transverse plate.

[0053] The refrigeration box is arranged above the base, at the side of the cylinder body away from the plug rod, and the refrigeration box is fixedly connected to the top of the base.

[0054] The air suction pipe is arranged horizontally above the base and between the cylinder body and the refrigeration box. One end of the air suction pipe is communicated with the refrigeration box, and the other end is communicated with the cylinder body.

[0055] The air blowing head is obliquely arranged at the lower part of the installation box, the air blowing head passes through the bottom of the installation box, and the air blowing head is fixedly connected to the installation box.

[0056] The exhaust hose is arranged on the upper part of the cylinder body, one end of the exhaust hose is communicated with the cylinder body, and the other end of the exhaust hose passes through the installation box and is communicated with the air blowing head.

[0057] The two one-way valves are respectively arranged inside the air intake pipe and the air exhaust hose, and the two one-way valves are respectively fixedly connected to the air intake pipe and the air exhaust hose.

[0058] When the temperature of the upper surface of the steel structure needs to be lowered, the plug rod drives the piston to move left, and the piston drives the cold air in the refrigeration box to enter the cylinder through the suction pipe and the one-way valve in turn. The plug rod drives the piston to move right, and the piston pushes the cold air in the cylinder to pass through the one-way valve, the exhaust hose, and the blowing head in turn to blow to the surface of the steel structure. The blown cold air lowers the temperature of the steel structure surface and blows away the debris generated by grinding.

[0059] Furthermore, it comprises a plurality of bristles, which are vertically arranged at the bottom of the horizontal plate, the upper ends of the bristles are respectively fixedly connected to the bottom of the horizontal plate, and the lower ends of the bristles are respectively tightly attached to the base.

[0060] A plurality of brushes clean the debris that falls from the upper surface of the base, so that the debris is gathered together, making it convenient for subsequent staff to remove the debris.

[0061] Beneficial effects of the present invention: 1. The present invention provides a refrigeration box, an air suction pipe, a cylinder body, an air blowing head, a plug rod and other structures, so that during the process of grinding the steel structure, cold air is blown toward the upper surface of the steel structure and the grinding disc, thereby reducing the temperature of the steel structure and the grinding disc, preventing the steel structure or the grinding disc from being damaged, and the blown cold air can also blow away the debris generated during grinding.

[0062] 2. The present invention sets two mounting blocks, a laser transmitter, a receiver and other structures, so that the laser transmitter emits laser to the upper surface of the steel structure, receives the refracted laser through the receiver, and then transmits the data to the control panel, so that the staff can detect the polishing effect of the steel structure conveniently.

[0063] 3. The present invention arranges connecting rods, telescopic rods, springs and other structures so that when the installation box drives the grinder and the grinding disc to move downward to grind the steel structure, the telescopic rod and the spring are compressed, so that the vibration generated by the grinding of the steel structure can be transmitted to the telescopic rod and the spring, and the vibration is reduced by the telescopic rod and the spring buffer.

[0064] 4. The present invention provides a horizontal plate, a plurality of bristles and other structures so that the debris dropped onto the base when the steel structure is polished and the debris blown onto the base by the air blower can be cleaned by the bristles, so that the debris is gathered together, making it convenient for subsequent staff to remove the debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0065] Figure 1 It is a schematic diagram of the front cross-sectional structure of the steel structure grinding device; Figure 2 It is a rear cross-sectional structural schematic diagram of the steel structure grinding device; Figure 3 It is a right view structural schematic diagram of the steel structure grinding device; Figure 4 It is a schematic diagram of the structure of the base of the steel structure grinding device from a top view.

[0066] Explanation of the reference numerals in the accompanying drawings: 1. Support column; 2. Base; 3. Support plate; 4. Top plate; 5. Vertical plate; 6. First cylinder; 7. Clamp; 8. Bump; 9. First motor; 10. First threaded rod; 11. Slider; 12. Second cylinder; 13. Mounting box; 14. Grinder; 15. Grinding disc; 16. Round rod; 17. Cross plate; 18. Mounting block; 19. Laser transmitter; 20. Receiver; 21. Connecting rod; 22. Telescopic rod; 23. Spring; 24. Cylinder body; 25. Piston; 26. Plug rod; 27. Refrigeration box; 28. Suction pipe; 29. ​​Exhaust hose; 30. Blow head; 31. One-way valve; 32. Brush; 33. Control panel. DETAILED DESCRIPTION

[0067] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0068] like Figure 1-4 As shown, the technical solution adopted by the present invention to solve its technical problem is: A steel structure grinding device comprises four support columns 1, a base 2, two support plates 3, a top plate 4, two vertical plates 5, a fixing mechanism, a grinding device, a laser detection device, an air blowing cooling device, and a control panel 33.

[0069] The base 2 is disposed transversely above the four support columns 1 , and the bottom of the base 2 is fixedly connected to the tops of the four support columns 1 , respectively.

[0070] The two support plates 3 are vertically symmetrically arranged above the base 2 and arranged left and right. The bottoms of the two support plates 3 are fixedly connected to the top of the base 2 respectively.

[0071] The top plate 4 is laterally arranged above the two support plates 3 , and a groove is provided on the bottom surface of the top plate 4 . The bottom of the top plate 4 is fixedly connected to the tops of the two support plates 3 , respectively.

[0072] The two vertical plates 5 are vertically symmetrically arranged above the base 2 and between the two support plates 3 . The bottoms of the two vertical plates 5 are fixedly connected to the bottom of the base 2 , respectively.

[0073] The fixing mechanism is disposed above the base 2 and between the two vertical plates 5 , and the fixing mechanism is connected to the two vertical plates 5 .

[0074] The grinding device is arranged above the base 2 and at the lower part of the top plate 4 , and the grinding device is connected to the top plate 4 .

[0075] The laser detection device is arranged above the base 2 and below the grinding device, and the laser detection device is connected to the two vertical plates 5 .

[0076] The air blowing and cooling device is arranged above the base 2 and behind the laser detection device. The air blowing device is connected to the base 2, connected to the laser detection device, and connected to the polishing device.

[0077] The control panel 33 is disposed at the front of the base 2 . The control panel 33 is fixedly connected to the base 2 . The control panel 33 is electrically connected to the fixing mechanism, the grinding device, and the laser detection device respectively.

[0078] When the staff uses the device, the square steel structure is fixed by the fixing mechanism, and then the staff starts the grinding device through the control panel 33, and the upper surface of the steel structure is fully polished by the grinding device. During the grinding process, the grinding effect of the upper surface of the steel structure is detected by the laser detection device, and the temperature of the upper surface of the steel structure is reduced by the air cooling device.

[0079] The two vertical plates 5 are fixedly connected to the base 2 by bolts.

[0080] The steel structure can be stably fixed, and the cross plate 17 can move stably.

[0081] The top plate 4 and the two support plates 3 are fixedly connected by welding.

[0082] The installation box 13 can drive the grinder 14 to move and work.

[0083] The fixing mechanism comprises two first cylinders 6 , two clamping plates 7 , and two protrusions 8 .

[0084] The two first cylinders 6 are arranged above the base 2 and symmetrically between the two vertical plates 5 . The telescopic directions of the telescopic ends of the two first cylinders 6 are horizontal. The two first cylinders 6 are fixedly connected to the two vertical plates 5 , respectively.

[0085] The two clamping plates 7 are respectively perpendicular to the telescopic ends of the two first cylinders 6 , and are arranged above the base 2 , at the sides opposite to the telescopic ends of the two first cylinders 6 , and the two clamping plates 7 are respectively fixedly connected to the telescopic ends of the two first cylinders 6 .

[0086] Two protrusions 8 are arranged above the base 2 and symmetrically arranged on opposite sides of the two clamping plates 7 . The two protrusions 8 are fixedly connected to the two clamping plates 7 , respectively.

[0087] When the steel structure needs to be fixed, the staff inserts the square steel into a protrusion 8, and then starts the two first cylinders 6 through the control panel 33. The telescopic ends of the two first cylinders 6 drive the two clamps 7 to move toward each other, and the two clamps 7 drive the two protrusions 8 to move toward each other. The two clamps 7 cooperate with the two protrusions 8 to tightly fix the steel structure, and then the staff closes the first cylinders 6 through the control panel 33.

[0088] The opposite sides of the two clamping plates 7 are provided with gaskets.

[0089] This enables the steel structure to be stably fixed.

[0090] The grinding device includes a first motor 9 , a first threaded rod 10 , a slider 11 , a second cylinder 12 , a mounting box 13 , a grinder 14 , and a grinding disc 15 .

[0091] The first motor 9 is arranged on the side of the top plate 4 , the rotating shaft of the first motor 9 passes through the top plate 4 , the rotating shaft axis of the first motor 9 is parallel to the telescopic direction of the telescopic end of the first cylinder 6 , and the first motor 9 is fixedly connected to the top plate 4 .

[0092] The first threaded rod 10 is laterally arranged at the lower part of the top plate 4 and is located in the groove. The axis of the first threaded rod 10 coincides with the axis of the rotating shaft of the first motor 9. One end of the first threaded rod 10 is fixedly connected to the rotating shaft of the first motor 9, and the other end is rotatably connected to the top plate 4.

[0093] The slider 11 is vertically arranged at the lower part of the top plate 4 and sleeved on the outer side of the first threaded rod 10 . The slider 11 is spirally connected to the first threaded rod 10 .

[0094] The second cylinder 12 is disposed below the slider 11 , the telescopic end of the second cylinder 12 is telescopic in a vertical direction, and the top of the second cylinder 12 is fixedly connected to the bottom of the slider 11 .

[0095] The installation box 13 is disposed below the second cylinder 12 , and the top of the installation box 13 is fixedly connected to the telescopic end of the second cylinder 12 .

[0096] The grinder 14 is arranged inside the installation box 13, close to the top inner wall of the installation box 13, the rotating shaft axis of the grinder 14 is vertical, the rotating shaft of the grinder 14 vertically passes through the bottom of the installation box 13, and the top of the grinder 14 is fixedly connected to the top inner wall of the installation box 13.

[0097] The grinding disc 15 is transversely arranged below the installation box 13 , the axis of the grinding disc 15 coincides with the axis of the rotating shaft of the grinder 14 , and the grinding disc 15 is fixedly connected to the rotating shaft of the grinder 14 .

[0098] When the steel structure needs to be polished, the staff starts the grinder 14 and the second cylinder 12 through the control panel 33, the grinder 14 works, the rotating shaft of the grinder 14 drives the polishing disc 15 to rotate, the second cylinder 12 works, the telescopic end of the second cylinder 12 drives the installation box 13 to move downward, the installation box 13 drives the grinder 14 to move downward, the grinder 14 drives the polishing disc 15 to move downward, when the polishing disc 15 contacts the upper surface of the steel structure, the staff turns off the second cylinder 12 through the control panel 33, and the steel structure can be polished.

[0099] When it is necessary to comprehensively grind the upper surface of the steel structure, the staff controls the rotating shaft of the first motor 9 to rotate forward through the control panel 33, the rotating shaft of the first motor 9 drives the first threaded rod 10 to rotate forward, the first threaded rod 10 drives the slider 11 to move right, the slider 11 drives the second cylinder 12 to move right, the telescopic end of the second cylinder 12 drives the installation box 13 to move right, the installation box 13 drives the grinder 14 to move right, the grinder 14 drives the grinding disc 15 to move right, and the grinding disc 15 can comprehensively grind the upper surface of the steel structure.

[0100] The laser detection device includes two round rods 16 , a horizontal plate 17 , two mounting blocks 18 , a laser transmitter 19 , a receiver 20 , a connecting rod 21 , a telescopic rod 22 , and a spring 23 .

[0101] The two round rods 16 are symmetrically disposed above the base 2 , arranged front to back, between the two vertical plates 5 , and below the first cylinder 6 . Both ends of the two round rods 16 are fixedly connected to the two vertical plates 5 , respectively.

[0102] The horizontal plate 17 is disposed transversely above the base 2 and between the two vertical plates 5 . The front and rear portions of the horizontal plate 17 are respectively sleeved on the outsides of the two round rods 16 . The horizontal plate 17 is slidably connected to the two round rods 16 along the two round rods 16 .

[0103] Two mounting blocks 18 are vertically disposed above the transverse plate 17 and arranged front to back. The bottoms of the two mounting blocks 18 are fixedly connected to the tops of the transverse plate 17 , respectively.

[0104] The laser emitter 19 is disposed above the mounting block 18 close to the front side. The emitting direction of the laser emitter 19 is obliquely downward. The laser emitter 19 is fixedly connected to the mounting block 18 on the front side.

[0105] The receiver 20 is disposed above the rear mounting block 18 . The receiver 20 and the laser transmitter 19 are in the same horizontal plane. The receiver 20 is fixedly connected to the rear mounting block 18 .

[0106] The connecting rod 21 is transversely disposed at the rear of the installation box 13 . The connecting rod 21 is perpendicular to the rear surface of the installation box 13 . The connecting rod 21 is fixedly connected to the rear of the installation box 13 .

[0107] The telescopic rod 22 is vertically arranged above the cross plate 17, below the connecting rod 21, and behind the receiver 20. The bottom end of the telescopic rod 22 is fixedly connected to the top of the cross plate 17, and the top end of the telescopic rod 22 is fixedly connected to the connecting rod 21.

[0108] The spring 23 is vertically arranged above the horizontal plate 17 and sleeved on the outside of the telescopic rod 22 . The bottom of the spring 23 is fixedly connected to the top of the horizontal plate 17 , and the top of the spring 23 is fixedly connected to the connecting rod 21 .

[0109] When it is necessary to detect the polishing effect of the upper surface of the steel structure, the connecting rod 21 drives the telescopic rod 22 and the spring 23 to move right, the telescopic rod 22 and the spring 23 drive the cross plate 17 to move right, the cross plate 17 drives the two mounting blocks 18 to move right, the two mounting blocks 18 drive the laser transmitter 19 and the receiver 20 to move right, the staff starts the laser transmitter 19 through the control panel 33, the laser transmitter 19 emits laser to irradiate the upper surface of the steel structure, the upper surface of the steel structure refracts the laser, the laser is received by the receiver 20 after refraction, the receiver 20 transmits the laser signal to the control panel 33, the staff can measure and analyze the characteristics of the reflected light through the control panel 33, and then detect the polishing effect of the upper surface of the steel structure.

[0110] The irradiation point of the laser emitter 19 onto the surface of the steel structure is located on the left side of the grinding disc 15 .

[0111] The laser emitted by the laser emitter 19 can be directed toward the polished upper surface of the steel structure.

[0112] The air blowing and cooling device comprises a cylinder body 24 , a piston 25 , a plug rod 26 , a refrigeration box 27 , an air suction pipe 28 , an exhaust hose 29 , an air blowing head 30 , and two one-way valves 31 .

[0113] The cylinder body 24 is disposed above the base 2 and behind the vertical plate 5 , and the bottom of the cylinder body 24 is fixedly connected to the top of the base 2 .

[0114] The piston 25 is vertically disposed inside the cylinder body 24 , and the piston 25 is slidably connected to the cylinder body 24 along the inner wall of the cylinder body 24 .

[0115] The plug rod 26 is transversely disposed on the left side of the cylinder body 24 , one end of the plug rod 26 is fixedly connected to the piston 25 , and the other end of the plug rod 26 passes through the left side of the cylinder body 24 and is fixedly connected to the transverse plate 17 .

[0116] The refrigeration box 27 is disposed above the base 2 , and is located on the side of the cylinder 24 away from the plug rod 26 . The refrigeration box 27 is fixedly connected to the top of the base 2 .

[0117] The air suction pipe 28 is transversely arranged above the base 2 and between the cylinder body 24 and the refrigeration box 27 . One end of the air suction pipe 28 is connected to the refrigeration box 27 , and the other end is connected to the cylinder body 24 .

[0118] The air blowing head 30 is obliquely disposed at the lower part of the installation box 13 , and the air blowing head 30 passes through the bottom of the installation box 13 . The air blowing head 30 is fixedly connected to the installation box 13 .

[0119] The exhaust hose 29 is disposed on the upper portion of the cylinder body 24 , one end of the exhaust hose 29 is communicated with the cylinder body 24 , and the other end of the exhaust hose 29 passes through the mounting box 13 and is communicated with the air blowing head 30 .

[0120] The two one-way valves 31 are respectively disposed inside the air intake pipe 28 and the air exhaust hose 29 , and the two one-way valves 31 are respectively fixedly connected to the air intake pipe 28 and the air exhaust hose 29 .

[0121] When the temperature of the upper surface of the steel structure needs to be lowered, the plug rod 26 drives the piston 25 to move leftward, and the piston 25 drives the cold air in the refrigeration box 27 to enter the cylinder 24 through the suction pipe 28 and the one-way valve 31 in sequence. The plug rod 26 drives the piston 25 to move rightward, and the piston 25 pushes the cold air in the cylinder 24 to blow to the surface of the steel structure through the one-way valve 31, the exhaust hose 29, and the blowing head 30 in sequence. The blown cold air lowers the temperature of the surface of the steel structure and blows away the debris generated by grinding.

[0122] The brushes 32 are vertically arranged at the bottom of the horizontal plate 17 , the upper ends of the brushes 32 are fixedly connected to the bottom of the horizontal plate 17 , and the lower ends of the brushes 32 are tightly attached to the base 2 .

[0123] The bristles 32 clean the debris that falls from the upper surface of the base 2, so that the debris is gathered together, making it convenient for subsequent staff to remove the debris.

[0124] Working principle: When the staff uses this device, the staff inserts the square steel into a protrusion 8, and then the staff starts the two first cylinders 6 through the control panel 33. The telescopic ends of the two first cylinders 6 drive the two splints 7 to move toward each other, and the two splints 7 drive the two protrusions 8 to move toward each other. The two splints 7 cooperate with the two protrusions 8 to tightly fix the steel structure, and then the staff closes the first cylinders 6 through the control panel 33.

[0125] Before performing the grinding work, initial preparations should be made so that the grinding disc 15, the laser transmitter 19, the receiver 20 and the plurality of bristles 32 are all located at the far left. The staff controls the rotation shaft of the first motor 9 to reverse through the control panel 33. The rotation shaft of the first motor 9 drives the first threaded rod 10 to reverse. The first threaded rod 10 drives the slider 11 to move left. The slider 11 drives the installation box 13 to move left. The installation box 13 drives the connecting rod 21 to move left, drives the grinder 14 to move left, and the grinder 14 drives the grinding disc 15 to move left, so that the grinding disc 15 is at the far left.

[0126] When the mounting box 13 drives the connecting rod 21 to move left, the connecting rod 21 drives the telescopic rod 22 and the spring 23 to move left, the telescopic rod 22 and the spring 23 drive the cross plate 17 to move left, the cross plate 17 drives a plurality of bristles 32 to move left, drives the two mounting blocks 18 to move left, drives the plug rod 26 to move left, the plug rod 26 drives the piston 25 to move left, and the piston 25 drives the cold air in the refrigeration box 27 to enter the cylinder body 24 through the suction pipe 28 and the one-way valve 31 in sequence.

[0127] When the horizontal plate 17 drives the two mounting blocks 18 to move leftward, the two mounting blocks 18 drive the laser transmitter 19 and the receiver 20 to move leftward, so that the laser transmitter and the receiver are located at the leftmost side.

[0128] When the transverse plate 17 drives the plurality of bristles 32 to move leftward, the plurality of bristles are also located at the far left, thus completing the initial preparation work.

[0129] When the steel structure needs to be polished, the staff starts the grinder 14 and the second cylinder 12 through the control panel 33, the grinder 14 works, the rotating shaft of the grinder 14 drives the polishing disc 15 to rotate, the second cylinder 12 works, the telescopic end of the second cylinder 12 drives the installation box 13 to move downward, the installation box 13 drives the connecting rod 21 to move downward, drives the grinder 14 to move downward, the grinder 14 drives the polishing disc 15 to move downward, when the polishing disc 15 contacts the upper surface of the steel structure, the staff turns off the second cylinder 12 through the control panel 33, and then the steel structure can be polished.

[0130] When the installation box 13 drives the connecting rod 21 to move downward, the connecting rod 21 compresses the telescopic rod 22 and the spring 23 , so that the vibration generated by the grinding disc 15 when grinding the steel structure can be buffered by the telescopic rod 22 and the spring 23 .

[0131] When it is necessary to comprehensively grind the upper surface of the steel structure, the staff controls the rotating shaft of the first motor 9 to rotate forward through the control panel 33, the rotating shaft of the first motor 9 drives the first threaded rod 10 to rotate forward, the first threaded rod 10 drives the slider 11 to move right, the slider 11 drives the second cylinder 12 to move right, the telescopic end of the second cylinder 12 drives the installation box 13 to move right, the installation box 13 drives the connecting rod 21 to move right, drives the grinder 14 to move right, the grinder 14 drives the grinding disc 15 to move right, and the grinding disc 15 can comprehensively grind the upper surface of the steel structure.

[0132] When the installation box 13 drives the connecting rod 21 to move right, the connecting rod 21 drives the telescopic rod 22 and the spring 23 to move right, the telescopic rod 22 and the spring 23 drive the cross plate 17 to move right, the cross plate 17 drives a number of bristles 32 to move right, drives the two installation blocks 18 to move right, drives the plug rod 26 to move right, the plug rod 26 drives the piston 25 to move right, the piston 25 pushes the cold air in the cylinder 24 to blow toward the surface of the steel structure through the one-way valve 31, the exhaust hose 29, and the blowing head 30 in sequence, the blown cold air reduces the temperature of the upper surface of the steel structure and the grinding disc, and blows away the debris generated by grinding.

[0133] When the horizontal plate 17 drives the two mounting blocks 18 to move right, the two mounting blocks 18 drive the laser transmitter 19 and the receiver 20 to move right. The staff starts the laser transmitter 19 through the control panel 33. The laser transmitter 19 emits laser to irradiate the upper surface of the steel structure. The upper surface of the steel structure refracts the laser. After refraction, the laser is received by the receiver 20. The receiver 20 transmits the laser signal to the control panel 33. The staff can measure and analyze the characteristics of the reflected light through the control panel 33, and then detect the polishing effect of the upper surface of the steel structure.

[0134] When the horizontal plate 17 drives the plurality of bristles 32 to move rightward, the plurality of bristles 32 clean the debris dropped from the upper surface of the base 2, so that the debris is gathered together, which is convenient for subsequent staff to remove the debris.

[0135] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A steel structure grinding device, characterized in that: It comprises four support columns (1), a base (2), two support plates (3), a top plate (4), two vertical plates (5), a fixing mechanism, a grinding device, a laser detection device, an air blowing and cooling device, and a control panel (33); The base (2) is arranged transversely above the four support columns (1), and the bottom of the base (2) is fixedly connected to the tops of the four support columns (1) respectively; The two support plates (3) are vertically symmetrically arranged above the base (2) and arranged left and right, and the bottoms of the two support plates (3) are respectively fixedly connected to the top of the base (2); The top plate (4) is laterally arranged above the two support plates (3), the bottom surface of the top plate (4) is provided with a groove, and the bottom of the top plate (4) is fixedly connected to the tops of the two support plates (3) respectively; The two vertical plates (5) are vertically symmetrically arranged above the base (2) and between the two support plates (3), and the bottoms of the two vertical plates (5) are respectively fixedly connected to the bottom of the base (2); The fixing mechanism is arranged above the base (2) and between the two vertical plates (5), and the fixing mechanism is connected to the two vertical plates (5); The grinding device is arranged above the base (2) and is located at the bottom of the top plate (4), and the grinding device is connected to the top plate (4); The laser detection device is arranged above the base (2) and below the polishing device, and the laser detection device is connected to the two vertical plates (5); The air blowing and cooling device is arranged above the base (2) and behind the laser detection device. The air blowing device is connected to the base (2), to the laser detection device, and to the polishing device. The control panel (33) is arranged at the front part of the base (2), the control panel (33) is fixedly connected to the base (2), and the control panel (33) is electrically connected to the fixing mechanism, the polishing device, and the laser detection device respectively.

2. A steel structure grinding device according to claim 1, characterized in that The two vertical plates (5) are fixedly connected to the base (2) by bolts.

3. A steel structure grinding device according to claim 1, characterized in that The top plate (4) and the two support plates (3) are fixedly connected by welding.

4. A steel structure grinding device according to claim 1, characterized in that : The fixing mechanism comprises two first cylinders (6), two clamping plates (7), and two protrusions (8); The two first cylinders (6) are arranged above the base (2) and symmetrically arranged between the two vertical plates (5); the telescopic ends of the two first cylinders (6) are telescopically telescopic in a horizontal direction; and the two first cylinders (6) are fixedly connected to the two vertical plates (5) respectively; The two clamping plates (7) are respectively perpendicular to the telescopic ends of the two first cylinders (6), are arranged above the base (2), and are located on the sides opposite to the telescopic ends of the two first cylinders (6). The two clamping plates (7) are respectively fixedly connected to the telescopic ends of the two first cylinders (6); The two protrusions (8) are arranged above the base (2) and symmetrically arranged on opposite sides of the two clamping plates (7). The two protrusions (8) are respectively fixedly connected to the two clamping plates (7).

5. A steel structure grinding device according to claim 4, characterized in that : Gaskets are provided on opposite sides of the two clamping plates (7).

6. A steel structure grinding device according to claim 4, characterized in that The grinding device comprises a first motor (9), a first threaded rod (10), a slider (11), a second cylinder (12), a mounting box (13), a grinder (14), and a grinding disc (15); The first motor (9) is arranged on the side of the top plate (4), the rotating shaft of the first motor (9) passes through the top plate (4), the axis of the rotating shaft of the first motor (9) is parallel to the telescopic direction of the telescopic end of the first cylinder (6), and the first motor (9) is fixedly connected to the top plate (4); The first threaded rod (10) is transversely arranged at the lower part of the top plate (4) and is located in the groove. The axis of the first threaded rod (10) coincides with the axis of the rotating shaft of the first motor (9). One end of the first threaded rod (10) is fixedly connected to the rotating shaft of the first motor (9), and the other end is rotatably connected to the top plate (4). The slider (11) is vertically arranged at the lower part of the top plate (4) and sleeved on the outer side of the first threaded rod (10), and the slider (11) is spirally connected to the first threaded rod (10); The second cylinder (12) is arranged below the slider (11), the telescopic end of the second cylinder (12) is telescopic in a vertical direction, and the top of the second cylinder (12) is fixedly connected to the bottom of the slider (11); The installation box (13) is arranged below the second cylinder (12), and the top of the installation box (13) is fixedly connected to the telescopic end of the second cylinder (12); The grinder (14) is arranged inside the installation box (13), close to the top inner wall of the installation box (13), the axis of the rotating shaft of the grinder (14) is vertical, the rotating shaft of the grinder (14) vertically passes through the bottom of the installation box (13), and the top of the grinder (14) is fixedly connected to the top inner wall of the installation box (13); The grinding disc (15) is arranged transversely below the installation box (13), the axis of the grinding disc (15) coincides with the axis of the rotating shaft of the grinding machine (14), and the grinding disc (15) is fixedly connected to the rotating shaft of the grinding machine (14).

7. A steel structure grinding device according to claim 6, characterized in that The laser detection device comprises two round rods (16), a horizontal plate (17), two mounting blocks (18), a laser transmitter (19), a receiver (20), a connecting rod (21), a telescopic rod (22), and a spring (23); The two round rods (16) are symmetrically arranged above the base (2) in a front-to-back arrangement, between the two vertical plates (5), and below the first cylinder (6), and the two ends of the two round rods (16) are fixedly connected to the two vertical plates (5) respectively; The transverse plate (17) is transversely arranged above the base (2) and between the two vertical plates (5); the front and rear parts of the transverse plate (17) are respectively sleeved on the outer sides of the two round rods (16); the transverse plate (17) is slidably connected to the two round rods (16) along the two round rods (16); The two mounting blocks (18) are vertically arranged above the transverse plate (17) and arranged in a front-to-back manner, and the bottoms of the two mounting blocks (18) are respectively fixedly connected to the tops of the transverse plate (17); The laser emitter (19) is arranged above the mounting block (18) close to the front side, the emission direction of the laser emitter (19) is obliquely downward, and the laser emitter (19) is fixedly connected to the mounting block (18) on the front side; The receiver (20) is arranged above the mounting block (18) at the rear side, the receiver (20) and the laser transmitter (19) are at the same horizontal plane, and the receiver (20) is fixedly connected to the mounting block (18) at the rear side; The connecting rod (21) is transversely arranged at the rear of the installation box (13), the connecting rod (21) is perpendicular to the rear surface of the installation box (13), and the connecting rod (21) is fixedly connected to the rear of the installation box (13); The telescopic rod (22) is vertically arranged above the transverse plate (17), below the connecting rod (21), and behind the receiver (20); the bottom end of the telescopic rod (22) is fixedly connected to the top of the transverse plate (17), and the top end of the telescopic rod (22) is fixedly connected to the connecting rod (21); The spring (23) is vertically arranged above the transverse plate (17) and sleeved on the outer side of the telescopic rod (22); the bottom of the spring (23) is fixedly connected to the top of the transverse plate (17), and the top of the spring (23) is fixedly connected to the connecting rod (21).

8. A steel structure grinding device according to claim 7, characterized in that The irradiation point of the laser emitter (19) onto the surface of the steel structure is located on the left side of the grinding disc (15).

9. A steel structure grinding device according to claim 7, characterized in that The air blowing and cooling device comprises a cylinder (24), a piston (25), a plug rod (26), a refrigeration box (27), an air suction pipe (28), an exhaust hose (29), an air blowing head (30), and two one-way valves (31); The cylinder body (24) is arranged above the base (2) and behind the vertical plate (5), and the bottom of the cylinder body (24) is fixedly connected to the top of the base (2); The piston (25) is vertically arranged inside the cylinder (24), and the piston (25) is slidably connected to the cylinder (24) along the inner wall of the cylinder (24); The plug rod (26) is transversely arranged on the left side of the cylinder body (24), one end of the plug rod (26) is fixedly connected to the piston (25), and the other end of the plug rod (26) passes through the left side of the cylinder body (24) and is fixedly connected to the transverse plate (17); The refrigeration box (27) is arranged above the base (2), on the side of the cylinder (24) away from the plug rod (26), and the refrigeration box (27) is fixedly connected to the top of the base (2); The air intake pipe (28) is transversely arranged above the base (2) and between the cylinder body (24) and the refrigeration box (27); one end of the air intake pipe (28) is connected to the refrigeration box (27), and the other end is connected to the cylinder body (24); The air blowing head (30) is obliquely arranged at the lower part of the installation box (13), the air blowing head (30) passes through the bottom of the installation box (13), and the air blowing head (30) is fixedly connected to the installation box (13); The exhaust hose (29) is arranged on the upper part of the cylinder body (24), one end of the exhaust hose (29) is connected to the cylinder body (24), and the other end of the exhaust hose (29) passes through the installation box (13) and is connected to the air blowing head (30); The two one-way valves (31) are respectively arranged inside the air intake pipe (28) and the air exhaust hose (29), and the two one-way valves (31) are respectively fixedly connected to the air intake pipe (28) and the air exhaust hose (29).

10. A steel structure grinding device according to claim 9, characterized in that : It comprises a plurality of bristles (32), wherein the plurality of bristles (32) are vertically arranged at the bottom of the horizontal plate (17), the upper ends of the plurality of bristles (32) are respectively fixedly connected to the bottom of the horizontal plate (17), and the lower ends of the plurality of bristles (32) are respectively tightly attached to the base (2).

Citation Information

Patent Citations

  • Following type wood laser cutting and polishing device

    CN112059405A

  • Polishing device for lens production

    CN212169901U

  • Guardrail polishing device for highway engineering

    CN215281301U

  • Polishing device for plastic-steel door and window production

    CN215999893U

  • Copper-plated steel strip surface deburring device

    CN216327183U

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