Position sensor assembly

By setting a sealing frame and a engaging block at the bottom of the sensor head of the position sensor assembly and fixing the sealing frame by using magnetic suction connections, the loosening and corrosion problems caused by the lack of protection of the position sensor interface in the prior art are solved, and higher sealing and sensor stability are achieved.

CN222617836UActive Publication Date: 2025-03-14WUXI RUIXIN SHENG TECH CO LTD
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Patent Information

Application Number
CN202421425618.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-14
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing position sensor lacks protection when connected to the accelerator pedal, which is prone to loosening of external forces or corrosion by water vapor, resulting in reduced or insensitive sensing effect.

Method used

A position sensor assembly is designed, including a sensor head and a connector. A sealing frame is set at the bottom of the sensor head, a connecting port is set inside the sealing frame, and fixed on the base through a engaging block and magnetic suction connection to ensure that the sealing frame is firmly fitted and preventing water and vapor from infiltration.

Benefits of technology

Effectively prevent water vapor from entering the connector and connection port, avoid corrosion of the internal components of the sensor head, and improve the sealing and service life of the sensor.

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Abstract

The utility model discloses a position sensor assembly, relates to the technical field of position sensors, and aims to solve the problems that an existing common position sensor is only clamped and connected with an accelerator pedal interface and has no protection effect, so that the position sensor is easy to loosen due to external force, the surface of the sensor is easy to corrode due to penetration of external water vapor, and the service life of the sensor is prolonged. The sensor comprises a sensing head and a joint, a wire harness is arranged at the rear end of the sensing head, a connector is arranged at the rear end of the wire harness, a connecting port is formed in the bottom of the sensing head, the joint is installed at the upper end of a base, and the connecting port is connected with the joint; the sensor further comprises a connecting plate which is arranged on the surface of the upper end of the sensing head, a circular groove is integrally formed in the upper end of the interior of the sensing head, a through groove is integrally formed in the lower end of the interior of the sensing head, the through groove communicates with the circular groove, and circular rods are arranged on the periphery of the bottom of the connecting plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of position sensors, in particular to a position sensor component. Background Art

[0002] The accelerator pedal position sensor is an indispensable component of the automotive electronic throttle system. The accelerator pedal position sensor is a sensor used to detect changes in the accelerator pedal position. It measures the depth (or angle) of the accelerator pedal and converts these changes into electrical signals to achieve precise control of the engine power output. There are two main types of accelerator pedal position sensors: sliding resistor type and contactless Hall type. The sliding resistor type generates a signal by changing the resistance value, while the contactless Hall type uses the Hall effect to detect changes in the magnetic field and generate a signal.

[0003] Usually, the position sensor is connected to the accelerator pedal interface with a single snap-on connection, which has no protective effect. This makes it easy for the sensor to become loose due to external force, and it is easy for external water vapor to penetrate and corrode the surface of the sensor, resulting in reduced sensor sensing effect or insensitive use. Therefore, we have proposed a position sensor assembly to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a position sensor assembly to solve the problem proposed in the above background technology that the position sensor is usually connected to the accelerator pedal interface by only a single snap-fit ​​connection, which has no protective effect, resulting in easy loosening due to external force, and easy corrosion of the surface of the sensor due to the penetration of external water vapor, resulting in reduced sensor sensing effect or insensitive use.

[0005] To achieve the above object, the utility model provides the following technical solution: a position sensor assembly, comprising a sensor head and a connector, a wiring harness is provided at the rear end of the sensor head, a connector is provided at the rear end of the wiring harness, a connection port is provided at the bottom of the sensor head, the connector is installed at the upper end of the base, and the connection port is connected to the connector;

[0006] Also includes:

[0007] A connecting plate is arranged on the upper end surface of the sensor head, a circular groove is integrally formed on the internal upper end of the sensor head, a through groove is integrally formed on the internal lower end of the sensor head, and the through groove is connected to the circular groove, round rods are arranged around the bottom of the connecting plate, and the round rods are slidably engaged in the inside of the circular groove, a sealing frame is connected to the bottom of the round rod, and the sealing frame is slidably engaged in the inside of the through groove, the sealing frame extends to the bottom of the sensor head, the upper and lower ends of the interior of the sealing frame are open, and the connecting port is located inside the sealing frame.

[0008] Preferably, a snap-fit ​​block is provided at the bottom of the sealing frame, a snap-fit ​​groove is integrally formed on the upper surface of the base, and the snap-fit ​​block is snap-fitted into the inside of the snap-fit ​​groove.

[0009] Preferably, the engaging block is adsorbed inside the engaging groove through a magnetic connection.

[0010] Preferably, limit blocks are symmetrically arranged on both sides of the upper end of the sensor head, the limit blocks are fixed to the upper end of the sensor head through a support frame, a spring is arranged at the bottom of the limit block, and the spring is attached to the upper end of the connecting plate.

[0011] Preferably, a pull ring is provided at the upper end of the connecting plate, and the pull ring swings at the upper end of the connecting plate through a rotating seat.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. A sealing frame is provided at the bottom of the sensor head so that the connection port is located inside the sealing frame. When the connection port and the joint are engaged and docked, the sealing frame is attached to the surface of the base. At the same time, a snap block is provided at the bottom of the sealing frame. The snap block is engaged in the snap groove on the surface of the base through a magnetic connection to protect the connection port and the joint, thereby preventing water vapor from penetrating into the connection port and the joint, and preventing water vapor from corroding the components inside the sensor head.

[0014] 2. By setting a limit block at the upper end of the sensor head and a spring at the bottom of the limit block, the spring is fitted to the surface of the connecting plate. When the connecting port and the joint are connected, the spring applies pressure to the connecting plate, so that the sealing frame is firmly pressed against the surface of the base to prevent the sealing frame from loosening at the upper end of the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top view of the sensor structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the sealing frame and connecting plate structure of the utility model;

[0017] Figure 3 This is an internal cross-sectional view of the sensor head of the utility model;

[0018] Figure 4 It is a schematic diagram of the sensor head of the utility model;

[0019] In the figure: 1. sensor head; 2. wiring harness; 3. connector; 4. connecting plate; 5. limit block; 6. support frame; 7. spring; 8. round groove; 9. through groove; 10. sealing frame; 11. snap-fit ​​block; 12. connecting port; 13. connector; 14. base; 15. snap-fit ​​groove; 16. round rod; 17. pull ring; 18. rotating seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figure 1-4 The utility model provides an embodiment: a position sensor assembly includes a sensor head 1 and a connector 13, a wiring harness 2 is provided at the rear end of the sensor head 1, a connector 3 is provided at the rear end of the wiring harness 2, a connection port 12 is provided at the bottom of the sensor head 1, the connector 13 is installed at the upper end of the base 14, and the connection port 12 is connected to the connector 13;

[0022] Also includes:

[0023] A connecting plate 4 is arranged on the upper end surface of the sensor head 1, a circular groove 8 is integrally formed at the internal upper end of the sensor head 1, a through groove 9 is integrally formed at the internal lower end of the sensor head 1, and the through groove 9 is communicated with the circular groove 8, round rods 16 are arranged around the bottom of the connecting plate 4, and the round rods 16 are slidably engaged in the inside of the circular groove 8, a sealing frame 10 is connected to the bottom of the round rod 16, the sealing frame 10 is slidably engaged in the inside of the through groove 9, the sealing frame 10 extends to the bottom of the sensor head 1, the upper and lower ends of the sealing frame 10 are open, and the connecting port 12 is located inside the sealing frame 10.

[0024] The sealing frame 10 seals and fixes the joint 13 and the connection port 12 . The sealing frame 10 can protect and seal the joint 13 and the connection port 12 to prevent water vapor from penetrating into the joint 13 and the connection port 12 to corrode the components inside the sensor head 1 .

[0025] See also Figure 3 A snap-fit ​​block 11 is provided at the bottom of the sealing frame 10 , and a snap-fit ​​groove 15 is integrally formed on the upper surface of the base 14 , and the snap-fit ​​block 11 is snap-fitted into the inside of the snap-fit ​​groove 15 , thereby improving the sealing between the bottom of the sealing frame 10 and the base 14 .

[0026] See also Figure 3 The engaging block 11 is adsorbed inside the engaging groove 15 through magnetic connection, further improving the magnetic attraction between the engaging block 11 and the engaging groove 15 .

[0027] See also Figure 3 , limit blocks 5 are symmetrically arranged on both sides of the upper end of the sensor head 1, and the limit blocks 5 are fixed to the upper end of the sensor head 1 through the support frame 6. A spring 7 is arranged at the bottom of the limit block 5, and the spring 7 is attached to the upper end of the connecting plate 4. When the connecting port 12 and the joint 13 are docked, the spring 7 applies pressure to the connecting plate 4, so that the sealing frame is firmly pressed against the surface of the base to prevent the sealing frame 12 from loosening at the upper end of the base 14.

[0028] See also Figure 2 A pull ring 17 is provided at the upper end of the connecting plate 4 , and the pull ring 17 swings at the upper end of the connecting plate 4 through the rotating seat 18 , so as to facilitate pulling up the connecting plate 4 and disengaging the engaging block 11 from the inside of the engaging groove 15 .

[0029] Working principle: dock the connection port 12 with the connector 13, and at the same time, snap the engaging block 11 into the inside of the engaging groove 15, and snap the engaging block 11 and the engaging groove 15 to make a magnetic connection between the engaging block 11 and the engaging groove 15, so that the sealing frame 10 seals and fixes the connector 13 and the connection port 12, and the connection and fixation between the position sensor and the accelerator pedal can be completed. The sealing frame 10 can protect and seal the connector 13 and the connection port 12 to prevent water vapor from penetrating into the inside of the connector 13 and the connection port 12 to corrode the components inside the sensor head 1.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A position sensor assembly, comprising a sensor head (1) and a connector (13), wherein a wiring harness (2) is disposed at the rear end of the sensor head (1), a connector (3) is disposed at the rear end of the wiring harness (2), a connection port (12) is disposed at the bottom of the sensor head (1), the connector (13) is mounted at the upper end of a base (14), and the connection port (12) is connected to the connector (13); Features: Also includes: A connecting plate (4) is arranged on the upper end surface of the sensor head (1); a circular groove (8) is integrally formed on the upper end of the interior of the sensor head (1); a through groove (9) is integrally formed on the lower end of the interior of the sensor head (1); and the through groove (9) is communicated with the circular groove (8); round rods (16) are arranged around the bottom of the connecting plate (4); and the round rods (16) are slidably engaged in the interior of the circular groove (8); a sealing frame (10) is connected to the bottom of the round rods (16); the sealing frame (10) is slidably engaged in the interior of the through groove (9); the sealing frame (10) extends to the bottom of the sensor head (1); the upper and lower ends of the interior of the sealing frame (10) are open, and the connection port (12) is located in the interior of the sealing frame (10).

2. The position sensor assembly according to claim 1, characterized in that: The bottom of the sealing frame (10) is provided with a snap-fit ​​block (11), the upper surface of the base (14) is integrally formed with a snap-fit ​​groove (15), and the snap-fit ​​block (11) is snap-fitted inside the snap-fit ​​groove (15).

3. The position sensor assembly according to claim 2, characterized in that: The engaging block (11) is adsorbed inside the engaging groove (15) through a magnetic connection.

4. The position sensor assembly according to claim 1, characterized in that: Limit blocks (5) are symmetrically arranged on both sides of the upper end of the sensor head (1); the limit blocks (5) are fixed to the upper end of the sensor head (1) via a support frame (6); a spring (7) is arranged at the bottom of the limit blocks (5), and the spring (7) is attached to the upper end of the connecting plate (4).

5. The position sensor assembly according to claim 1, characterized in that: A pull ring (17) is provided at the upper end of the connecting plate (4), and the pull ring (17) swings at the upper end of the connecting plate (4) via a rotating seat (18).