Brake caliper testing fixture
By designing a brake caliper inspection tool including a workbench, clamping adjustment assembly and auxiliary limiting assembly, the problem of fixed clamping when detecting the performance of brake calipers of different sizes is solved, and the effect of stable clamping and performance detection is achieved.
Patent Information
- Application Number
- CN202421450190.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When detecting the performance of the brake caliper, a device that can adapt to different size data is required for fixed clamping to facilitate detection operation.
A brake caliper inspection tool is designed, including a workbench, clamping adjustment assembly and auxiliary restriction assembly. The second servo motor drives the two-way screw rotation, and the nut clamps are close to each other for clamping and fixing; the first servo motor drives the brake disc to simulate the rotation of the tire; and the brake caliper is fixed more firmly through the cooperation of the screw and the rubber ring.
Stable clamping and performance detection of brake calipers of different sizes is achieved, unnecessary damage caused by hard object extrusion, and braking performance is tested by simulating tire rotation.
Smart Images

Figure CN222618080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake calipers, in particular to a brake caliper inspection tool. Background Art
[0002] The brake caliper is a caliper device that has the function of slowing down, stopping or keeping the moving wheels stopped. It is generally used in disc brake systems. The disc brake on the car is composed of a brake oil pump, a brake disc connected to the wheel and a brake caliper on the disc. When braking, the high-pressure brake oil pushes the piston in the caliper, pressing the brake shoe against the brake disc to produce a braking effect. The caliper is equipped with a dust cover to prevent foreign particles from damaging the piston. It is also matched with shock-proof shrapnel to fix the brake pads to reduce the noise of daily use. After the caliper is processed, sampling inspection is required to see whether the quality and performance meet the standards.
[0003] In actual testing, due to the wide variety of vehicles and their different sizes, the sizes of the installed brake calipers will also be slightly different. When performing performance testing on the brake calipers, the brake calipers need to be clamped and fixed, so a device that can adapt to different size data is needed for fixing and clamping to facilitate the testing operation.
[0004] Therefore, the utility model provides a brake caliper inspection tool to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a brake caliper inspection fixture that solves the above-mentioned problems. Brake calipers are generally arc-shaped. The brake caliper to be inspected is first placed on the arc-shaped placement block, and then the bidirectional lead screw can be driven to rotate by starting the second servo motor. After the bidirectional lead screw rotates, the two nut clamps can be driven to approach each other, so that the two sides of the brake caliper can be clamped and fixed; the elasticity of the rubber pad can effectively prevent the extrusion between hard objects from causing unnecessary damage to the brake caliper, and the limit rod can limit the nut clamp to prevent it from rotating with the bidirectional lead screw; the first servo motor is started to drive the transmission shaft to rotate, and then the brake disc is driven to rotate to simulate the rotation of the tire, and then the braking performance of the brake caliper can be tested; the first screw is driven to rotate by twisting the swivel ring so that the slider approaches the brake caliper and holds the two sides thereof, and then the second screw is driven to rotate by twisting the anti-slip block, so that the second screw moves downward and presses the upper part of one end of the brake caliper through the rubber ring, so that the brake caliper can be fixed more firmly.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a brake caliper inspection fixture, comprising a workbench, a clamping adjustment component is arranged inside the workbench, and an auxiliary limiting component is arranged on the top of the workbench; a bidirectional screw is rotatably connected between the inner walls of the workbench, a nut clamp is threadedly connected to the outer wall of the bidirectional screw, a rubber pad is fixedly connected to one side of the nut clamp, an arc-shaped placement block is fixedly connected to the top of the workbench, a limiting rod is fixedly connected between the inner walls of the workbench, and the limiting rod passes through two nut clamps and is movably connected.
[0007] Furthermore, a second servo motor is fixedly mounted on one side of the workbench, and an output shaft of the second servo motor is fixedly connected to one end of the bidirectional lead screw.
[0008] By adopting the above technical solution, power is provided to drive the bidirectional screw rod to rotate.
[0009] Furthermore, the clamping adjustment assembly also includes an external mounting rod, one end of one of the two external mounting rods is fixedly mounted with a first servo motor, a transmission shaft is fixedly connected to the output shaft of the first servo motor, one end of the transmission shaft is rotatably connected to one side of the external mounting rod, and a brake disc is fixedly connected to the outer wall of the transmission shaft.
[0010] The above technical solution is used to simulate tire rotation.
[0011] Furthermore, the auxiliary limiting component includes a limiting slide groove, which is opened inside the workbench, and the limiting slide groove is slidably connected to a slider inside the limiting slide groove, and a protruding block is fixedly connected to the top of the workbench, and the internal thread of the protruding block is connected to a first screw rod, one end of the first screw rod is rotatably connected to one side of the slider, and the other end of the first screw rod is fixedly connected to a swivel.
[0012] By adopting the above technical solution, the two sides of the brake caliper are supported.
[0013] Furthermore, the inner thread of the sliding block is connected to a second screw rod, one end of the second screw rod is fixedly connected to an anti-slip block, and the bottom of the anti-slip block is fixedly connected to a rubber ring.
[0014] By adopting the above technical solution, the upper part of one end of the brake caliper is compressed.
[0015] Furthermore, the auxiliary limiting component also includes a support rod, and the support rod has a built-in hydraulic lift, and the movable end of the hydraulic lift is fixedly connected to the workbench.
[0016] The above technical solution is used to control the height of the workbench.
[0017] Beneficial Effects
[0018] The utility model provides a brake caliper inspection tool. Compared with the prior art, it has the following beneficial effects:
[0019] 1. The brake caliper inspection fixture can drive the bidirectional lead screw to rotate by starting the second servo motor. After the bidirectional lead screw rotates, it can drive the two nut clamps to approach each other so as to clamp and fix the two sides of the brake caliper. The elasticity of the rubber pad can effectively prevent the squeeze between hard objects from causing unnecessary damage to the brake caliper. The limit rod can limit the nut clamp to prevent it from rotating with the bidirectional lead screw.
[0020] 2. The brake caliper inspection fixture starts the first servo motor to drive the transmission shaft to rotate, and then drives the brake disc to rotate to simulate the rotation of the tire, and then the braking performance of the brake caliper can be tested; the first screw is driven to rotate by turning the rotating ring to make the slider approach the brake caliper to hold both sides of it, and then the second screw is driven to rotate by turning the anti-slip block, and then the second screw moves downward to press the upper end of the brake caliper through the rubber ring, so that the brake caliper can be fixed more firmly. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;
[0023] Figure 2 It is an enlarged view of the structure of A of the utility model;
[0024] Figure 3 It is a partial structural top view of the utility model;
[0025] Figure 4 It is a structural sectional view of the utility model.
[0026] In the figure: 1. workbench; 2. clamping adjustment component; 21. external mounting rod; 22. first servo motor; 23. transmission shaft; 24. brake disc; 25. bidirectional screw; 26. limit rod; 27. nut clamp block; 28. rubber pad; 29. arc placement block; 210. second servo motor; 3. auxiliary limiting component; 31. limit slide groove; 32. protruding block; 33. slider; 34. first screw; 35. second screw; 36. anti-slip block; 37. swivel; 38. support rod; 39. rubber ring. DETAILED DESCRIPTION
[0027] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0028] The present application is further described in detail below through drawings and examples.
[0029] Reference Figures 1 to 4 The embodiment of the present application provides a brake caliper inspection fixture, including a workbench 1, a clamping adjustment component 2 is arranged inside the workbench 1, and an auxiliary limiting component 3 is arranged on the top of the workbench 1; a bidirectional screw 25 is rotatably connected between the inner walls of the workbench 1, a nut clamp 27 is threadedly connected to the outer wall of the bidirectional screw 25, a rubber pad 28 is fixedly connected to one side of the nut clamp 27, an arc-shaped placement block 29 is fixedly connected to the top of the workbench 1, a limit rod 26 is fixedly connected between the inner walls of the workbench 1, and the limit rod 26 passes through two nut clamps 27 and is movably connected. A second servo motor 210 is fixedly installed on one side of the workbench 1, and the output shaft of the second servo motor 210 is fixedly connected to one end of the bidirectional screw 25. The clamping adjustment assembly 2 also includes an external mounting rod 21, one end of which is fixedly mounted with a first servo motor 22, a transmission shaft 23 is fixedly connected to the output shaft of the first servo motor 22, one end of the transmission shaft 23 is rotatably connected to one side of the external mounting rod 21, and a brake disc 24 is fixedly connected to the outer wall of the transmission shaft 23.
[0030] During specific implementation: the brake caliper is generally arc-shaped. The brake caliper to be tested is first placed on the arc-shaped placement block 29, and then the two-way screw rod 25 can be driven to rotate by starting the second servo motor 210. After the two-way screw rod 25 rotates, it can drive the two nut clamps 27 to approach each other, so that the two sides of the brake caliper can be clamped and fixed; the elasticity of the rubber pad 28 can effectively prevent the unnecessary damage to the brake caliper caused by the squeezing between hard objects, and the limit rod 26 can limit the nut clamp 27 to prevent it from rotating with the two-way screw rod 25; by starting the first servo motor 22 to drive the transmission shaft 23 to rotate, and then drive the brake disc 24 to rotate to simulate the rotation of the tire, and then the braking performance of the brake caliper can be tested.
[0031] Reference Figures 1 to 4 In one aspect of the present embodiment, the auxiliary limiting assembly 3 includes a limiting slide 31, the limiting slide 31 is provided inside the workbench 1, a slider 33 is slidably connected inside the limiting slide 31, a protruding block 32 is fixedly connected to the top of the workbench 1, a first screw 34 is internally threadedly connected to the protruding block 32, one end of the first screw 34 is rotatably connected to one side of the slider 33, a swivel 37 is fixedly connected to the other end of the first screw 34, a second screw 35 is internally threadedly connected to the slider 33, one end of the second screw 35 is fixedly connected to an anti-slip block 36, and a rubber ring 39 is fixedly connected to the bottom of the anti-slip block 36. The auxiliary limiting assembly 3 also includes a support rod 38, a hydraulic lift is built into the support rod 38, and the movable end of the hydraulic lift is fixedly connected to the workbench 1.
[0032] During specific implementation: the first screw 34 is driven to rotate by turning the rotating ring 37 to make the slider 33 approach the brake caliper and hold both sides of it, and then the second screw 35 is driven to rotate by turning the anti-slip block 36, so that the second screw 35 moves downward through the rubber ring 39 to press the top of one end of the brake caliper, so that the brake caliper can be fixed more firmly.
[0033] All electrical equipment in this solution are powered by an external power supply.
[0034] Working principle: Brake calipers are generally arc-shaped. The brake caliper to be tested is first placed on the arc-shaped placement block 29, and then the two-way screw rod 25 can be driven to rotate by starting the second servo motor 210. After the two-way screw rod 25 rotates, it can drive the two nut clamps 27 to approach each other, so that the two sides of the brake caliper can be clamped and fixed; the elasticity of the rubber pad 28 can effectively prevent the squeeze between hard objects from causing unnecessary damage to the brake caliper, and the limit rod 26 can limit the nut clamp 27 to prevent it from rotating with the two-way screw rod 25; the first servo motor 22 is started to drive the transmission shaft 23 to rotate, and then drive the brake disc 24 to rotate to simulate the rotation of the tire, and then the braking performance of the brake caliper can be tested, and the first screw rod 34 is driven to rotate by twisting the swivel 37 to make the slider 33 approach the brake caliper and hold it on both sides, and then the second screw rod 35 is driven to rotate by twisting the anti-slip block 36, so that the second screw rod 35 moves downward through the rubber ring 39 to press the top of one end of the brake caliper, so that the brake caliper can be fixed more firmly.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A brake caliper inspection tool, comprising a workbench (1), characterized in that: A clamping adjustment component (2) is arranged inside the workbench (1), and an auxiliary limiting component (3) is arranged on the top of the workbench (1); a bidirectional screw rod (25) is rotatably connected between the inner walls of the workbench (1), a nut clamp block (27) is threadedly connected to the outer wall of the bidirectional screw rod (25), a rubber pad (28) is fixedly connected to one side of the nut clamp block (27), an arc-shaped placement block (29) is fixedly connected to the top of the workbench (1), and a limiting rod (26) is fixedly connected between the inner walls of the workbench (1), and the limiting rod (26) passes through two nut clamp blocks (27) and is movably connected.
2. A brake caliper inspection tool according to claim 1, characterized in that: A second servo motor (210) is fixedly mounted on one side of the workbench (1), and an output shaft of the second servo motor (210) is fixedly connected to one end of a bidirectional lead screw (25).
3. The brake caliper inspection tool according to claim 1, characterized in that: The clamping adjustment assembly (2) further comprises an outer mounting rod (21), one end of one of the two outer mounting rods (21) being fixedly mounted with a first servo motor (22), an output shaft of the first servo motor (22) being fixedly connected with a transmission shaft (23), one end of the transmission shaft (23) being rotatably connected to one side of the outer mounting rod (21), and an outer wall of the transmission shaft (23) being fixedly connected with a brake disc (24).
4. A brake caliper inspection tool according to claim 1, characterized in that: The auxiliary limiting component (3) comprises a limiting slide groove (31), wherein the limiting slide groove (31) is arranged inside the workbench (1), a slider (33) is slidably connected inside the limiting slide groove (31), a protruding block (32) is fixedly connected to the top of the workbench (1), a first screw rod (34) is internally threadedly connected to the protruding block (32), one end of the first screw rod (34) is rotatably connected to one side of the slider (33), and the other end of the first screw rod (34) is fixedly connected to a swivel (37).
5. A brake caliper inspection tool according to claim 4, characterized in that: The inner thread of the sliding block (33) is connected to a second screw rod (35), one end of the second screw rod (35) is fixedly connected to an anti-slip block (36), and the bottom of the anti-slip block (36) is fixedly connected to a rubber ring (39).
6. The brake caliper inspection tool according to claim 1, characterized in that: The auxiliary limiting component (3) further comprises a support rod (38), wherein the support rod (38) has a built-in hydraulic lift, and the movable end of the hydraulic lift is fixedly connected to the workbench (1).