Air bag pressure monitoring sensor
By designing an airbag pressure monitoring sensor for battery manufacturing process, the problem of failure to effectively monitor the airbag tray pressure in the prior art is solved, the air pressure stability during battery manufacturing is achieved, and the capacity and life of the battery are improved.
Patent Information
- Application Number
- CN202420608548.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing battery manufacturing process fails to effectively monitor the pressure of the airbag tray, resulting in the problem of unstable pressure during the battery manufacturing process, affecting the performance and life of the battery.
An airbag pressure monitoring sensor is designed to detect the pressure value of the airbag and send an alarm signal to ensure that the pressure of the airbag tray is within the appropriate range and avoid air leakage. The sensor uses sealing elements such as rubber rings, waterproof sealing rings and silicone pads to ensure good sealing performance, simple structure and wide application range.
By monitoring the pressure of the airbag tray in real time, we ensure that the air pressure is stable during the battery production process, the battery capacity and life are improved, the occurrence of air leakage is avoided, and the sealing performance and monitoring accuracy of the sensor are enhanced.
Smart Images

Figure CN222618082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensors, in particular to an air bag pressure monitoring sensor. Background Art
[0002] The airbag pressure monitoring sensor is a sensor used to monitor the internal pressure of the airbag tray used in the production and manufacturing process of automotive power batteries. Its function is to monitor the internal pressure of the airbag tray in real time during the entire battery production and manufacturing process, and give air pressure alarm information when the pressure is too low or too high, inform the relevant workstations of abnormalities, ensure the consistency of the battery in the production and manufacturing process, improve the battery capacity, and ensure the battery life. Its working principle is as follows:
[0003] (1) Pressure detection: When the sensor is in operating mode, it will detect the pressure value and change value of the airbag in real time, and execute an alarm according to the set alarm threshold.
[0004] (2) Signal output: Once the sensor detects that the pressure value and change value exceed the threshold value, it will send data to the signal receiving device wirelessly. The receiving device will notify the actuator to inflate or deflate the airbag according to the alarm content.
[0005] (3) Consistent performance: By timely and accurately monitoring the airbag pressure value and change value, this sensor helps to ensure the stability of the airbag tray pressure and ensure that the battery production manufacturing process parameters are constant.
[0006] The pressure value of the airbag tray is a very important process parameter in the battery manufacturing process. In order to ensure the performance of the battery after it is manufactured, the airbag tray pressure detection is particularly important.
[0007] The existing battery manufacturing process does not monitor the airbag pressure, but only controls the temperature, humidity and atmospheric pressure of the manufacturing environment. No solution has been proposed for related technical problems. Utility Model Content
[0008] In response to the problems in the related technology, the utility model proposes an airbag pressure monitoring sensor to overcome the above-mentioned technical problems existing in the existing related technology. The purpose of the utility model is to effectively ensure that no air leakage occurs when the product is matched. By detecting the pressure of the airbag, the environmental consistency of the battery production process is further improved. It has a simple structure, a wide range of applications, and a compact size. It can be installed in a very small space. It is firm, reliable and practical.
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an airbag pressure monitoring sensor, comprising a base, a threaded rod is provided at the bottom of the base, a rubber ring is sleeved on the outside of the threaded rod, a waterproof sealing ring is sleeved on the base, a silicone pad is provided inside the base, a battery is also provided on the base, a PCB board is provided at the bottom of the battery, an insulating sticker is provided between the battery and the PCB board, a positive electrode spring is also provided on the battery, and an upper cover is provided on the top of the base.
[0010] Preferably, an outer surface of one end of the top of the base is provided with an external thread, an inner surface of the upper cover is provided with an internal thread, and the base and the upper cover are threadedly connected.
[0011] Preferably, the base is made of metal material.
[0012] Preferably, the base is made of aluminum alloy.
[0013] Preferably, the upper cover is made of plastic material.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is an airbag pressure monitoring sensor, which further improves the environmental consistency of the battery production process by detecting the pressure of the airbag, and effectively ensures that no air leakage will occur when the product is matched by arranging a rubber ring, a waterproof sealing ring and a silicone pad. It has good sealing performance and effectively improves the accuracy of monitoring. It has a simple structure, a wide range of applications, and a compact size, and can be installed in a very small space. At the same time, the base is made of metal material, which is firm, reliable and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] In the accompanying drawings: 1. base; 2. threaded rod; 3. rubber ring; 4. external thread; 5. waterproof sealing ring; 6. silicone pad; 7. battery; 8. PCB board; 9. insulation sticker; 10. positive electrode spring; 11. upper cover. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0019] Example 1
[0020] See also Figure 1The utility model proposes a technical solution of an airbag pressure monitoring sensor: an airbag pressure monitoring sensor, comprising a base 1, a threaded rod 2 is provided at the bottom of the base 1, a rubber ring 3 is sleeved on the outside of the threaded rod 2, specifically, the rubber ring 3 is a common sealing element, usually used for filling, sealing or shock absorption, etc., it is made of rubber material, and has the characteristics of softness, good elasticity, wear resistance, corrosion resistance, etc.; the base 1 is also sleeved with a waterproof sealing ring 5, specifically, the waterproof sealing ring 5 is a sealing element for preventing moisture penetration, usually made of rubber or other elastic materials, and its main function is to form an effective seal between connecting parts to prevent moisture, liquid or moisture from entering the system, thereby protecting equipment, parts or products from damage; the base 1 is provided with a silicone pad 6 inside, specifically, the silicone pad 6 is a gasket or washer made of silicone rubber, usually used for filling, sealing or shock absorption Silicone rubber has excellent high temperature resistance, weather resistance and chemical stability, so silicone pads are widely used in various industries and application fields; a battery 7 is also arranged on the base 1, and a PCB board 8 is arranged at the bottom of the battery 7. Specifically, the PCB board 8 is a substrate for supporting and connecting electronic components. The PCB board 8 is covered with metal wires, which connect the electronic components to form a complete circuit; an insulating patch 9 is arranged between the battery 7 and the PCB board 8. Specifically, the insulating patch 9 refers to a patch material used for insulation, isolation or protection in electronic products or circuits. The insulating patch can be attached to the PCB board 8 to prevent short circuits between circuits, protect components from damage, and provide additional insulation performance; a positive spring 10 is also arranged on the battery 7. Specifically, the positive spring 10 is a metal conductive sheet; an upper cover 11 is arranged on the top of the base 1.
[0021] See also Figure 1 As shown, further, an outer surface of one end of the top of the base 1 is provided with an external thread 4, and an inner surface of the upper cover 11 is provided with an internal thread, and the base 1 and the upper cover 11 are threadedly connected.
[0022] In this embodiment, the base 1 and the upper cover 11 are threadedly connected, which is convenient for installation and disassembly and is beneficial to subsequent maintenance and repair.
[0023] Furthermore, the base 1 is made of metal material.
[0024] Furthermore, the base 1 is made of aluminum alloy material.
[0025] In this embodiment, the overall firmness is effectively improved.
[0026] Furthermore, the upper cover 11 is made of plastic material.
[0027] In this embodiment, the upper cover 11 is made of polystyrene material.
[0028] The utility model effectively ensures that no air leakage occurs when the products are matched by arranging a rubber ring, a waterproof sealing ring and a silicone pad. The utility model has good sealing performance, effectively improves the accuracy of monitoring, has a simple structure, a wide range of applications, and a compact size, and can be installed in a very small space. At the same time, the base is made of metal material, which is firm, reliable and practical. The insulating sticker 9 is arranged to play an insulating, isolating or protective role. The insulating sticker can be attached to the PCB board 8 to prevent short circuits between circuits, protect components from damage, and provide additional insulation performance.
[0029] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An airbag pressure monitoring sensor, characterized in that: The invention comprises a base (1), wherein a threaded rod (2) is arranged at the bottom of the base (1), a rubber ring (3) is sleeved on the outside of the threaded rod (2), a waterproof sealing ring (5) is sleeved on the base (1), a silicone pad (6) is arranged inside the base (1), a battery (7) is arranged on the base (1), a PCB board (8) is arranged at the bottom of the battery (7), an insulating sticker (9) is arranged between the battery (7) and the PCB board (8), a positive electrode spring (10) is arranged on the battery (7), and an upper cover (11) is arranged on the top of the base (1).
2. The airbag pressure monitoring sensor according to claim 1, characterized in that: An external thread (4) is provided on the outer surface of one end of the top of the base (1), an internal thread is provided inside the upper cover (11), and the base (1) and the upper cover (11) are threadedly connected.
3. The airbag pressure monitoring sensor according to claim 1, characterized in that: The base (1) is made of metal material.
4. The airbag pressure monitoring sensor according to claim 3, characterized in that: The base (1) is made of aluminum alloy material.
5. The airbag pressure monitoring sensor according to claim 1, characterized in that: The upper cover (11) is made of plastic material.