Product support press-fitting test device

By designing a product bracket pressing test device that includes a prototypical pressing seat, a pneumatic ejection mechanism and a pressing mechanism, the problems of high labor intensity in small-scale product assembly and equipment incompatibility in large-scale product assembly are solved, efficient and accurate bracket pressing and testing are achieved, and product pass rate and consistency are improved.

CN222618203UActive Publication Date: 2025-03-14SUZHOU SHENGYU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421433180.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-14
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The prior art has high labor intensity, low efficiency in small-scale product assembly, and cannot guarantee the consistency of the bracket; in large-scale product assembly, design and development equipment is expensive and incompatible, resulting in increased costs.

Method used

Design a product bracket press-fitting test device, including a base plate, a mounting base, a prototyping press-fitting seat, a pneumatic ejection mechanism, a press-fitting mechanism and a prototyping positioning block. Through the synergy of these components, the press-fitting and testing of the bracket is realized.

Benefits of technology

It achieves simple structure, convenient use and accurate testing, improves product pass rate and ensures product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a product support press-fitting test device, which comprises a bottom plate, a mounting seat, a profiling press-fitting seat, a pneumatic ejection mechanism, a pressing mechanism and a profiling positioning block, the mounting seat is of a square hollow structure, guide holes are arranged on two sides of the top of the mounting seat, positioning guide blocks are respectively arranged at the positions of the guide holes on the top of the mounting seat, and the pneumatic ejection mechanism is arranged on the mounting seat. The profiling press-fitting seat is arranged between the two positioning guide blocks, the pneumatic ejection mechanism is arranged in the mounting seat and the positioning guide blocks, the pressing mechanism comprises a stand column, a linear guide rail, a quick clamp and a profiling pressing block, and the profiling positioning blocks are fixed to the bottom plate and the top of the mounting seat on one side of the profiling press-fitting seat respectively. The device has the advantages of being simple in structure, convenient to use, accurate in testing, capable of improving the product percent of pass and the like, can effectively detect whether the pipe shape and the hoop of a product are qualified or not when the product is fixed, and ensures the consistency of the product.
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Description

Technical Field

[0001] The utility model relates to a product bracket press-fitting test device. Background Art

[0002] After the processing of pipeline products is completed, clamps are often required. After the clamps are placed on the pipeline, the brackets on both sides of one end of the clamps are pressed and fixed to the other end to meet the installation requirements. At present, the assembly of small-scale products is often done manually, but such work is labor-intensive, inefficient, and cannot guarantee the consistency of the brackets. When assembling large-scale products, outsourced design and development equipment is often used, but such designs are expensive and incompatible. Different products need to design and purchase different equipment, which is wasteful and greatly increases costs. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a product bracket press-fitting test device, which has the advantages of simple structure, easy use, accurate testing and improved product qualification rate. When the product is fixed, it can also effectively check whether the product tube shape and the clamp are qualified to ensure the consistency of the product.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a product bracket press-fitting test device, including a base plate, a mounting seat, a contoured press-fitting seat, a pneumatic ejection mechanism, a clamping mechanism and a contoured positioning block, the mounting seat is arranged in a square hollow structure and has guide holes on both sides of the top, the top of the mounting seat is respectively provided with positioning guide blocks at the guide holes, the contoured press-fitting seat is arranged between the two positioning guide blocks, the pneumatic ejection mechanism is arranged in the mounting seat and the positioning guide blocks, the clamping mechanism includes a column, a linear guide, a quick clamp and a contoured pressing block, the column is vertically fixed to the base plate at the rear of the mounting seat, the linear guide is arranged at the lower front side of the column, the quick clamp is arranged at the upper front side of the column, the top of the contoured pressing block is fixed to the pressure head of the quick clamp and the rear is slidably arranged on the linear guide, the contoured pressing block and the contoured press-fitting seat correspond to each other up and down, and the contoured positioning block is provided with a plurality of and respectively fixed to the top of the mounting seat on one side of the base plate and the contoured press-fitting seat.

[0005] In a preferred embodiment of the present invention, guide openings are provided through the lateral opposite sides and the longitudinal direction of the positioning guide block.

[0006] In a preferred embodiment of the utility model, longitudinally distributed positioning rods are arranged on both sides of the contoured press-fit seat, and a positioning column is arranged on the upper front side.

[0007] In a preferred embodiment of the utility model, the pneumatic ejection mechanism includes an ejection cylinder, a lifting seat and an inclined wedge ejector rod mechanism, the ejection cylinder is longitudinally fixed in the mounting seat and a lifting seat distributed laterally is arranged on the driving end upward, the inclined wedge ejector rod mechanism includes a first inclined wedge ejector rod distributed longitudinally and a second inclined wedge ejector rod distributed laterally, two first inclined wedge ejector rods are provided and are respectively longitudinally fixed on both sides of the lifting seat and the tops are respectively arranged in the longitudinal guide openings of the two positioning guide blocks, two second inclined wedge ejector rods are provided and are arranged opposite to each other in the transverse guide openings of the two positioning guide blocks, and the tail of the second inclined wedge ejector rod is connected to the top of the first inclined wedge ejector rod in an inclined wedge manner.

[0008] In a preferred embodiment of the present invention, a press-fit step is provided at the lower portion of the front end of the second inclined wedge ejector rod.

[0009] The beneficial effects of the utility model are as follows: the product bracket press-fitting test device pointed out by the utility model has the advantages of simple structure, easy use, accurate testing and improved product qualification rate. When the product is fixed, it can also effectively check whether the product tube shape and the clamp are qualified to ensure the consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0011] Figure 1 This is a three-dimensional diagram of a preferred embodiment of a product support press-fitting test device of the utility model;

[0012] Figure 2 yes Figure 1 A three-dimensional view of the top structure of the mounting base;

[0013] Figure 3 It is a three-dimensional diagram of a pneumatic ejection mechanism of a preferred embodiment of a product support press-fitting test device of the utility model. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1 Combination Figure 2-Figure 3 As shown, the embodiment of the utility model includes:

[0016] A product support press-fitting test device comprises a base plate 1, a mounting seat 2, a contoured press-fitting seat 3, a pneumatic ejection mechanism, a clamping mechanism and a contoured positioning block 4.

[0017] The mounting seat 2 is in the form of a square hollow structure and has guide holes on both sides of the top. The interior of the mounting seat 2 is used to install some components, and the guide holes are used for longitudinal guidance.

[0018] Positioning guide blocks 5 are respectively arranged at the guide holes on the top of the mounting seat 2 , and guide openings 6 are arranged through the lateral opposite sides and longitudinal sides of the positioning guide blocks 5 for longitudinal and lateral movement guidance.

[0019] The profiling press-fitting seat 3 is arranged between the two positioning guide blocks 5. The profiling press-fitting seat 3 is used to place the pipeline 7 and the clamp 8. Longitudinally distributed positioning rods 9 are arranged on both sides of the profiling press-fitting seat 3 for rapid positioning of the clamp 8 before press-fitting. A positioning column 10 is arranged on the upper front side of the profiling press-fitting seat 3 for positioning the head of the clamp 8.

[0020] The pneumatic ejection mechanism comprises an ejection cylinder 11, a lifting seat 12 and an inclined wedge ejector rod mechanism.

[0021] The ejection cylinder 11 is longitudinally fixed in the mounting seat 2 and a lifting seat 12 is arranged transversely with the driving end facing upward. The ejection cylinder 11 drives the lifting seat 12 to rise and fall. The inclined wedge ejector rod mechanism includes a first inclined wedge ejector rod 13 longitudinally arranged and a second inclined wedge ejector rod 14 transversely arranged. The first inclined wedge ejector rod 13 is provided with two and longitudinally fixed to both sides of the lifting seat 12 respectively and the tops are respectively arranged in the longitudinal guide openings 6 of the two positioning guide blocks 5. The second inclined wedge ejector rod 14 is provided with two and oppositely arranged in the transverse guide openings 6 of the two positioning guide blocks 5. The tail of the second inclined wedge ejector rod 14 It is connected to the top of the first oblique wedge ejector rod 13 in an oblique wedge manner. When the ejection cylinder 11 ejects, the two first oblique wedge ejector rods 13 rise, and the two second oblique wedge ejector rods 14 eject toward each other. A press-fitting step 15 is provided at the lower front end of the second oblique wedge ejector rod 14. The front ends of the two second oblique wedge ejector rods 14 correspond to the brackets 16 longitudinally distributed on both sides of the clamp 8. During the ejection process, the press-fitting step 15 bends and presses the bracket 16 so that the clamp 8 is clamped and fixed.

[0022] The clamping mechanism includes a column 17 , a linear guide rail 18 , a quick clamp 19 and a contoured pressing block 20 .

[0023] The column 17 is vertically fixed on the bottom plate 1 at the rear of the mounting seat 2, a linear guide rail 18 is arranged at the lower front part of the column 17, the quick clamp 19 is arranged at the upper front part of the column 17, the top of the profiling pressure block 20 is fixed to the pressure head of the quick clamp 19 and the rear part is slidably arranged on the linear guide rail 18, the profiling pressure block 20 and the profiling press-fitting seat 3 correspond to each other up and down, and by driving the quick clamp 19, the profiling pressure block 20 presses the clamp 8 on the profiling press-fitting seat 3 to facilitate the subsequent bending of the bracket 16.

[0024] The contour positioning blocks 4 are provided in plurality and are respectively fixed to the top of the mounting seat 2 on one side of the bottom plate 1 and the contour press-fitting seat 3 , and are used for rapid positioning of the pipeline 7 .

[0025] When in use, first place the clamp sleeve on the pipeline, then position the pipeline on the contour positioning block, position the clamp on the contour press-fit seat, drive the quick clamp to make the contour pressing block press the clamp, start the ejection cylinder, so that the second inclined wedge ejector rod bends the bracket, so that the clamp holds the pipeline, and finally release the quick clamp to take out the product to complete the operation.

[0026] In summary, the product bracket press-fitting test device pointed out by the utility model has the advantages of simple structure, easy use, accurate testing and improved product qualification rate. When the product is fixed, it can also effectively check whether the product tube shape and the clamp are qualified to ensure the consistency of the product.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A product bracket press-fitting test device, characterized in that: It includes a base plate, a mounting seat, a contoured press-fitting seat, a pneumatic ejection mechanism, a clamping mechanism and a contoured positioning block. The mounting seat is arranged in a square hollow structure and has guide holes on both sides of the top. Positioning guide blocks are respectively arranged at the guide holes on the top of the mounting seat. The contoured press-fitting seat is arranged between the two positioning guide blocks. The pneumatic ejection mechanism is arranged in the mounting seat and the positioning guide blocks. The clamping mechanism includes a column, a linear guide, a quick clamp and a contoured press block. The column is vertically fixed to the base plate at the rear of the mounting seat, a linear guide is arranged at the lower front side of the column, the quick clamp is arranged at the upper front side of the column, the top of the contoured press block is fixed to the pressure head of the quick clamp and the rear is slidably arranged on the linear guide, the contoured press block and the contoured press-fitting seat correspond to each other up and down, and a plurality of contoured positioning blocks are arranged and are respectively fixed to the top of the mounting seat on one side of the base plate and the contoured press-fitting seat.

2. The product bracket press-fitting test device according to claim 1, characterized in that: The positioning guide block is provided with guide openings on opposite lateral sides and in the longitudinal direction.

3. The product bracket press-fitting test device according to claim 1, characterized in that: The two sides of the contoured press-fit seat are provided with longitudinally distributed positioning rods, and the upper part of the front side is provided with a positioning column.

4. The product bracket press-fitting test device according to claim 2, characterized in that: The pneumatic ejection mechanism includes an ejection cylinder, a lifting seat and an inclined wedge ejector rod mechanism. The ejection cylinder is longitudinally fixed in the mounting seat and a lifting seat distributed laterally is arranged on the driving end upward. The inclined wedge ejector rod mechanism includes a first inclined wedge ejector rod distributed longitudinally and a second inclined wedge ejector rod distributed laterally. Two first inclined wedge ejector rods are provided and are respectively longitudinally fixed on both sides of the lifting seat and the tops are respectively correspondingly arranged in the longitudinal guide openings of the two positioning guide blocks. Two second inclined wedge ejector rods are provided and are arranged oppositely in the transverse guide openings of the two positioning guide blocks. The tail of the second inclined wedge ejector rod is connected to the top of the first inclined wedge ejector rod in an inclined wedge manner.

5. The product bracket press-fitting test device according to claim 4, characterized in that: A press-fit step is provided at the lower portion of the front end of the second inclined wedge ejector rod.