Mortar setting time tester
By designing a structure that automatically controls the movement of the test needle in the mortar settling time measuring instrument, the problem of manual operation of traditional instruments is solved, and a more efficient and accurate measurement of the mortar settling time is achieved.
Patent Information
- Application Number
- CN202421032319.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The traditional mortar settling time measuring instrument manually presses the press rod to insert the test needle into the mortar, which is time-consuming and labor-intensive, and may affect the accuracy of the test results due to human operation errors.
A mortar condensation time measuring instrument was designed, and the effect of automatically controlling the up and down movement of the test needle through the coordination of vertical poles, limiting groove plates, racks, connecting rings, fixing frames, rotating shafts, gears, worm gears, motors and worms.
By automatically moving the test needle up and down, the time-consuming and labor-intensive manual operation is solved, the practicality of the equipment is improved, and human error is reduced, ensuring the accuracy of the test results.
Smart Images
Figure CN222618401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mortar setting time measurement, in particular to a mortar setting time measuring instrument. Background Art
[0002] Mortar coagulation refers to the process in which the water in the mortar gradually reacts with cement to form a hardened body, causing the mortar to gradually solidify and harden. This process includes the hydration reaction of cement, the reaction of cement particles with sand, water and other admixtures, and the evaporation of water. By monitoring the coagulation time, it can be ensured that the quality of the mortar meets the requirements and avoid quality problems caused by insufficient early coagulation or delayed coagulation. Generally, a time meter is used for detection. The time meter is a device used to test parameters such as time, temperature and pressure during the coagulation process of materials such as mortar and concrete. In the mortar coagulation process, it is very important to understand the time parameters because they affect the strength, stability and durability of the mortar.
[0003] During the use of the traditional mortar setting time measuring instrument, first load the evenly mixed mortar into the test mold, place the test mold on the pressure device disc, reset the pressure display, and then the operator manually applies pressure to the pressure rod vertically downward to penetrate the test needle into the mortar. At this time, the pressure device dial shows the first measured value. At the same time, adjust the adjusting nut to the highest position, release the pressure rod, and the test needle resets under the action of the spring force. Repeat this every half hour.
[0004] However, the traditional mortar setting time tester does not take into account the problem that manually pressing the pressure rod to insert the test needle into the mortar is time-consuming and laborious, and the accuracy of the test results may be affected by human error. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a mortar setting time measuring instrument, which aims to improve the problem of the traditional mortar setting time measuring instrument that it is time-consuming and laborious to move the test needle downward by manually pressing the pressure rod.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mortar setting time measuring instrument, comprising a chassis, a vertical pole fixedly connected to the upper surface of the chassis, a limiting assembly is arranged on the upper surface of the chassis, a rack is fixedly connected to the side wall of the vertical pole, a connecting ring is slidably connected to the side wall of the vertical pole, a fixed frame is fixedly connected to the side wall of the connecting ring, a rotating shaft is rotatably connected inside the fixed frame, a gear is fixedly connected to the side wall of the rotating shaft, a worm gear is fixedly connected to the side wall of the rotating shaft, a motor is fixedly connected to one side wall of the fixed frame, a worm is fixedly connected to the output end of the motor, the worm is meshed with the worm gear, the gear is meshed with the rack, a fixed plate is fixedly connected to the side wall of the connecting ring, and a test needle is arranged inside the fixed plate.
[0007] Through the above technical solution, the effect of automatically raising and lowering the test needle is achieved.
[0008] Furthermore, the limiting assembly comprises a limiting slot plate, the lower surface of the limiting slot plate is fixedly connected to the upper surface of the chassis, and the side wall of the connecting ring is slidably connected to the side wall of the limiting slot plate.
[0009] Through the above technical solution, the effect of limiting the connection ring is achieved.
[0010] Furthermore, the side wall of the limiting slot plate is fixedly connected with a cover plate, the lower surface of the cover plate is provided with an electric slide rail, the inside of the electric slide rail is slidably connected with a slider, and the side wall of the test needle is slidably connected to the inside of the cover plate.
[0011] Through the above technical solution, the effect of moving the fixed frame 2 is achieved.
[0012] Furthermore, a second fixing frame is fixedly connected to the lower surface of the sliding block, and a motor is fixedly connected to the side wall of the second fixing frame.
[0013] Through the above technical solution, the effect of fixing the motor is achieved.
[0014] Furthermore, the output end of the motor is fixedly connected with a worm gear 2, and the interior of the fixed frame 2 is rotatably connected with a rotating column.
[0015] Through the above technical solution, the effect of driving the worm gear 2 to rotate is achieved.
[0016] Furthermore, a second worm gear is fixedly connected to the side wall of the rotating column, and the second worm gear is meshed with the second worm.
[0017] Through the above technical solution, the effect of driving the worm gear 2 to rotate is achieved.
[0018] Furthermore, the rotating column side wall is fixedly connected with a connecting plate 1, one side of the connecting plate 1 is rotatably connected with a clamping plate, the fixed frame 2 is rotatably connected with a connecting plate 2 inside, and one side of the connecting plate 2 is rotatably connected to the side wall of the clamping plate.
[0019] Through the above technical solution, the effect of driving the connecting plate 1 to deflect when the rotating column rotates is achieved, and when the connecting plate 1 deflects, it drives the clamping plate to move to clamp the test mold.
[0020] Furthermore, a scale plate is fixedly connected to the upper surface of the chassis, a base is fixedly connected to the upper surface of the scale plate, and a test mold is arranged on the upper surface of the base.
[0021] Through the above technical solution, the effect of placing the trial mold is achieved.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the effect of automatically controlling the up and down movement of the test needle is achieved through the cooperation between the vertical pole, the limit slot plate, the rack, the connecting ring, the fixed frame, the rotating shaft, the gear, the worm gear, the motor and the worm, which solves the problem that the traditional mortar setting time measuring instrument moves the test needle downward by manually pressing the pressure rod, which is time-consuming and laborious. The practicality of the equipment is improved through the above structure.
[0024] 2. In the utility model, the electric slide rail, the slider, the second fixed frame, the motor, the second worm, the rotating column, the second worm gear, the first connecting plate, the second connecting plate and the clamping plate cooperate to achieve the effect of facilitating the fixing of the test mold, and solve the problem that the traditional mortar setting time measuring instrument has a relatively simple structure, which makes it inconvenient to place the test mold. The stability of the placement of the test mold is improved through the above structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A three-dimensional diagram of a mortar setting time measuring instrument proposed by the utility model;
[0026] Figure 2 This is a structural diagram of a vertical pole of a mortar setting time measuring instrument proposed by the utility model;
[0027] Figure 3 The utility model discloses a cover plate structure diagram of a mortar setting time measuring instrument.
[0028] Legend:
[0029] 1. Chassis; 2. Vertical pole; 3. Limiting slot plate; 4. Rack; 5. Connecting ring; 6. Fixed frame 1; 7. Rotating shaft; 8. Gear; 9. Worm gear 1; 10. Motor; 11. Worm gear 1; 12. Fixed plate; 13. Test needle; 14. Cover plate; 15. Electric slide rail; 16. Slider; 17. Fixed frame 2; 18. Motor; 19. Worm gear 2; 20. Rotating column; 21. Worm gear 2; 22. Connecting plate 1; 23. Connecting plate 2; 24. Clamp; 25. Dial; 26. Base; 27. Trial mold. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 and Figure 2, the utility model provides an embodiment: a mortar setting time measuring instrument, including a chassis 1, a vertical rod 2 is fixedly connected to the upper surface of the chassis 1, a limiting assembly is arranged on the upper surface of the chassis 1, a rack 4 is fixedly connected to the side wall of the vertical rod 2, a connecting ring 5 is slidably connected to the side wall of the vertical rod 2, a fixing frame 6 is fixedly connected to the side wall of the connecting ring 5, a rotating shaft 7 is rotatably connected inside the fixing frame 6, a gear 8 is fixedly connected to the side wall of the rotating shaft 7, a worm gear 9 is fixedly connected to the side wall of the rotating shaft 7, a motor 10 is fixedly connected to the side wall of the fixing frame 6, a worm 11 is fixedly connected to the output end of the motor 10, the worm 11 is meshed with the worm gear 9, the gear 8 is meshed with the rack 4, a fixing plate 12 is fixedly connected to the side wall of the connecting ring 5, a test needle 13 is arranged inside the fixing plate 12, and a limiting assembly includes a limiting slot plate 3, a lower surface of the limiting slot plate 3 is fixedly connected to the upper surface of the chassis 1, and a side wall of the connecting ring 5 is slidably connected to the side wall of the limiting slot plate 3.
[0032] When the test mold 27 is accurately placed, the worm 11 is driven to rotate by starting the motor 10. Since the worm 11 is meshed with the worm wheel 9, when the worm 11 rotates, the worm wheel 9 will also rotate accordingly. The rotation of the worm wheel 9 then drives the rotation of the shaft 7. With the rotation of the shaft 7, the gear 8 also starts to rotate. The meshing relationship between the gear 8 and the rack 4 enables the rotation of the gear 8 to drive the rack 4 to move linearly, thereby causing the connecting ring 5 to slide on the vertical rod 2. This sliding not only ensures the stability of the movement, but also ensures that the test needle 13 can be accurately inserted into the interior of the test mold 27.
[0033] Reference Figure 3 The side wall of the limit slot plate 3 is fixedly connected with a cover plate 14, and an electric slide rail 15 is arranged on the lower surface of the cover plate 14. A slider 16 is slidably connected inside the electric slide rail 15. The side wall of the test needle 13 is slidably connected inside the cover plate 14. A fixed frame 17 is fixedly connected to the lower surface of the slider 16. A motor 18 is fixedly connected to the side wall of the fixed frame 17. A worm 19 is fixedly connected to the output end of the motor 18. A rotating column 20 is rotatably connected inside the fixed frame 17. A worm gear 21 is fixedly connected to the side wall of the rotating column 20. The worm gear 21 is meshed with the worm 19. A connecting plate 22 is fixedly connected to the side wall of the connecting plate 22. A splint 24 is rotatably connected to one side of the connecting plate 22. A connecting plate 23 is rotatably connected to the inside of the fixed frame 17. One side of the connecting plate 23 is rotatably connected to the side wall of the splint 24. A dial 25 is fixedly connected to the upper surface of the chassis 1. A base 26 is fixedly connected to the upper surface of the dial 25. A test mold 27 is arranged on the upper surface of the base 26.
[0034] When the device is used for work, first, the fixed frame 17 needs to be moved to the front side of the cover plate 14 by the electric slide rail 15, then the test mold 27 is placed between the clamping plates 24, and then the worm 19 is driven to rotate by starting the motor 18. The motor 18, as the power source of the device, provides stable power for the rotation of the worm 19. The worm 19 is meshed with the worm wheel 21, thereby converting the rotation of the worm 19 into the rotation of the rotating column 20, so that the rotating column 20 rotates inside the fixed frame 17. The rotation of the rotating column 20 not only drives the connecting plate 1 22 to deflect, but also makes the clamping plate 24 move in the direction of the test mold 27 under the restriction of the connecting plate 23, thereby achieving the clamping and fixing of the test mold 27. Finally, the fixed frame 17 is reset by the electric slide rail 15, and the test mold 27 is placed on the surface of the base 26, and the cover plate 14 covers the surface of the test mold 27.
[0035] Working principle: When the device is used, first, the fixed frame 17 is moved to the front side of the cover plate 14 by the electric slide rail 15, and then the test mold 27 is placed between the clamping plates 24. At this time, the motor 18 is started to drive the worm 19 to rotate. When the worm 19 rotates, it will drive the worm wheel 21 to rotate, so that the rotating column 20 rotates inside the fixed frame 17. When the rotating column 20 rotates, it will drive the connecting plate 1 22 to deflect, and under the restriction of the connecting plate 23, the clamping plate 24 moves inward to clamp and fix the test mold 27. At this time, the fixed frame is driven by the electric slide rail 15. The second 17 is reset, so that the test mold 27 is placed on the surface of the base 26, and the cover plate 14 covers the surface of the test mold 27. After the placement is completed, the worm 11 is driven to rotate by starting the motor 10. Under the action of the meshing of the worm 11 and the worm wheel 9, the rotation of the worm 11 will drive the worm wheel 9 to rotate, thereby rotating the shaft 7, and then driving the gear 8 to rotate. Because the gear 8 is meshed with the rack 4, when the gear 8 is rotating, it will drive the connecting ring 5 to slide on the vertical rod 2, and finally the test needle 13 is inserted into the interior of the test mold 27 to detect the coagulation degree of the mortar.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mortar setting time measuring instrument, comprising a chassis (1), characterized in that: The upper surface of the chassis (1) is fixedly connected to a vertical pole (2), a limit position assembly is arranged on the upper surface of the chassis (1), a side wall of the vertical pole (2) is fixedly connected to a rack (4), a side wall of the vertical pole (2) is slidably connected to a connecting ring (5), a side wall of the connecting ring (5) is fixedly connected to a fixing frame (6), a rotating shaft (7) is rotatably connected inside the fixing frame (6), a side wall of the rotating shaft (7) is fixedly connected to a gear (8), a side wall of the rotating shaft (7) is fixedly connected to a worm gear (9), a side wall of the fixing frame (6) is fixedly connected to a motor (10), an output end of the motor (10) is fixedly connected to a worm gear (11), the worm gear (11) is meshed with the worm gear (9), the gear (8) is meshed with the rack (4), a side wall of the connecting ring (5) is fixedly connected to a fixing plate (12), a test pin (13) is arranged inside the fixing plate (12).
2. A mortar setting time measuring instrument according to claim 1, characterized in that: The limiting assembly comprises a limiting slot plate (3), the lower surface of the limiting slot plate (3) is fixedly connected to the upper surface of the chassis (1), and the side wall of the connecting ring (5) is slidably connected to the side wall of the limiting slot plate (3).
3. A mortar setting time measuring instrument according to claim 2, characterized in that: The side wall of the limit slot plate (3) is fixedly connected to a cover plate (14), the lower surface of the cover plate (14) is provided with an electric slide rail (15), the interior of the electric slide rail (15) is slidably connected to a slider (16), and the side wall of the test needle (13) is slidably connected to the interior of the cover plate (14).
4. A mortar setting time measuring instrument according to claim 3, characterized in that: The lower surface of the sliding block (16) is fixedly connected to a second fixing frame (17), and the side wall of the second fixing frame (17) is fixedly connected to a motor (18).
5. A mortar setting time measuring instrument according to claim 4, characterized in that: The output end of the motor (18) is fixedly connected to a second worm gear (19), and the interior of the second fixed frame (17) is rotatably connected to a rotating column (20).
6. A mortar setting time measuring instrument according to claim 5, characterized in that: A second worm gear (21) is fixedly connected to the side wall of the rotating column (20), and the second worm gear (21) is meshed with the second worm (19).
7. A mortar setting time measuring instrument according to claim 6, characterized in that: The side wall of the rotating column (20) is fixedly connected to a connecting plate 1 (22), one side of which is rotatably connected to a clamping plate (24), and the interior of the fixed frame 2 (17) is rotatably connected to a connecting plate 2 (23), one side of which is rotatably connected to the side wall of the clamping plate (24).
8. The mortar setting time measuring instrument according to claim 1, characterized in that: A scale plate (25) is fixedly connected to the upper surface of the chassis (1), a base (26) is fixedly connected to the upper surface of the scale plate (25), and a test mold (27) is provided on the upper surface of the base (26).